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Model Q4P07 

Installation, Operation and Maintenance

 

13 

Rev. 12/26/2013 

Q4P07-IOM-Q.doc

 

SAVE THESE INSTRUCTIONS 

L

IFTING A 

V

EHICLE

 

Place entrance ramps in the slotted holes on the 
front of the ramp.  Drive vehicle onto lift. Set 
parking brake.  Remove entrance ramps before 
lifting, and install removable wheel stops with 
Wheel Side decal as shown in 

Fig 23

Fi

g 23 – Removable Wheel Stops 

When the vehicle has reached the desired working 
height, release the power pack button, and lower 
the vehicle until the safety locks are engaged.  The 
vehicle should remain level when all locks are 
engaged.  If one side engages and the other 
continues to descend, stop lowering the vehicle, 
raise it several inches, and try again to engage 
locks. 

IMPORTANT, Before walking under the lift insure 
that all locks are properly engaged. 

It is not safe to work under the vehicle unless all 
locks are engaged, and the vehicle is level. 

L

OWERING A VEHICLE

 

Insure that the area under the vehicle is clear of 
personnel and tools. 

Raise the vehicle until locks are free. 

Disengage the locks by rotating the mechanical 
lock handle clockwise. 

Lower the vehicle by depressing the lowering valve 
handle and continue to hold mechanical lock 
handle to keep locks disengaged. Watch lift to 
insure that the lift is lowering evenly. If not, raise lift 
and check all locks to insure they are disengaged 
before trying to lower lift again. 

Continue to lower the vehicle until the crossbeams 
stop against the base plate. It is important to fully 
lower the lift to release hydraulic pressure on the 
system. 

L

OSS OF POWER

 

If for any reason, the lift will not raise off the locks 
or the locks will not retract, consult factory 
authorized personnel. 

DO NOT OVERRIDE ANY SAFETY FEATURE IN 
AN ATTEMPT TO LOWER THE LIFT.

 

M

AINTENANCE

 

To avoid personal injury, permit only qualified 
personnel to perform maintenance on this 
equipment.  Maintenance personnel should follow 
lockout/tagout instructions per ANSI Z244.1.   

The following maintenance points are suggested 
as the basis of a routine maintenance program.  
The actual maintenance program should be 
tailored to the installation. See ANSI/ALI ALOIM 
booklet for periodic inspection checklist and 
maintenance log sheet. 

  If lift stops short of full rise or chatters, check 

fluid level per Installation Instructions. 

  Replace all Safety, Warning or Caution Labels if 

missing or damaged. (

See Installation 

instructions page 3.

Daily 

  Keep lift components clean.   

  Check for loose or broken parts. 

  Check hydraulic system for fluid leaks. 

  Check lock release activation.  

Weekly 

  Check cables and sheaves for wear or damage. 

Replace as required with genuine 

Quality Lifts, 

Inc

. parts. 

  Inspect lock mechanism for proper function. 

Monthly 

  Torque concrete anchor bolts to 80 ft-lbs. 

  Clean and inspect cables and sheaves for wear 

or damage.  Lubricate cables and sheaves with 
light oil. 

  Visually inspect concrete floor for cracks and/or 

spalls within 12” of base plate 

 

IMPORTANT !  Failure to keep lift free of 
corrosive agents and solvents will lead to 
reduced service life, which could result in 
property damage and/or personal injury. 

 

If any problems are encountered, contact 
your local service representative.

 

 

Summary of Contents for Q4P07

Page 1: ...d Lift Models Q4P07 7 000 lb Capacity 200 Cabel Street P O Box 3972 Louisville Kentucky 40201 3972 Email sales qualitylifts com Web site www qualitylifts com Office 877 771 5438 502 583 5438 Fax 502 5...

Page 2: ...ht of Runway Top at Top Lock Position allow 2 3 8 of clearance above top vehicle for lock release 68 1 8 Clear Height Underneath Runway top lock position 63 J Length Base Plate to Base Plate 165 13 9...

Page 3: ...Model Q4P07 Installation Operation and Maintenance 3 Rev 12 26 2013 Q4P07 IOM Q doc Fig 2 Drive Under Height On Locks...

Page 4: ...ocal or state requirements Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has be...

Page 5: ...nent Packing List ITEM QTY LIFT DESCRIPTION 1 1 IDLER RUNWAY ASS Y 2 1 POWER RUNWAY ASS Y 3 1 POWER COLUMN ASS Y 4 3 IDLER COLUMN ASS Y 5 2 ENTRANCE RAMP 6 2 CROSS BEAM ASS Y 7 1 POWER UNIT 8 2 FRONT...

Page 6: ...the cross beams on the runway per Fig 5 below Place cardboard between the runway and cross beam Slide the column over the ends of the slide blocks on the cross beam Repeat for each column 7 With help...

Page 7: ...M 13 At the rear of the power runway continue routing cables 3 4 to the front of the power runway sheaves Fig 9 14 At the front of the power runway continue routing cable 3 around the sheave and out t...

Page 8: ...e adjusted Fig 14 Lock Ladder Assembly Fig 11 Cable Jam Nut 22 Secure the cables to the top of the column with the nut and jam nut provided Fig 11 23 Repeat for the remaining three columns ANCHORING O...

Page 9: ...Power Unit 32 For installs on the front of the column Fig 16 rout the power unit supply line to the bulkhead shown below Attach the 90 degree fitting at a slight angle downward and secure the hose to...

Page 10: ...40 Raise lift to working height and lower lift onto locks Attach the mechanical lock bar to both cross beams using the hairpin cotter pins make sure the lock bar is positioned onto the saddle hook ins...

Page 11: ...13 Q4P07 IOM Q doc 49 Complete the Installation Checklist Warranty Validation questionnaire with the owner Review the terms of the warranty registration card and return the card and a copy for the que...

Page 12: ...pection and Maintenance and the employer shall insure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish proce...

Page 13: ...nt to fully lower the lift to release hydraulic pressure on the system LOSS OF POWER If for any reason the lift will not raise off the locks or the locks will not retract consult factory authorized pe...

Page 14: ...form MOBILITY KIT Q4P09CS 1 This set of four casters when attached to the cross beams of an unloaded lift Fig 27 pick the lift up and allow it to be rolled to a different location Fig 27 Mobility Kit...

Page 15: ...IMPORTANT Replace all worn damaged or broken parts with parts approved by Challenger Lifts Inc or with parts meeting Challenger Lifts Inc specifications Contact your local Challenger Lifts Parts Distr...

Page 16: ...Model Q4P07 Installation Operation and Maintenance 16 Rev 12 26 2013 Q4P07 IOM Q doc Parts Breakdown Fig A General Layout...

Page 17: ...1 STRAIGHT HYD FITTING 15 TCS3 5 03 00 1 HYDRAULIC CYLINDER ASSEMBLY 16 JSZ5 5 10 06 2 M14x1 5 BULKHEAD NUT 17 JSZ5 5 10 05 2 M14 BULKHEAD FITTING 18 B40082 1 CLEVIS PIN 19 B40126 1 1 8 x 1 Lg COTTER...

Page 18: ...ER SIDE FRONT CABLE Cable 1 103 1 8 34 TCS3 5 01 03 00 4 LOCK LADDER 35 MR6 005 4 M20 NUT 36 Q4P09 004 4 M20 LOCK NUT 37 VS10 40 17 8 M12 x 35mm Lg HEX FLG HD CAP SCREW 38 X10 038 8 M12 WASHER 39 X10...

Page 19: ...IN ASSEMBLY RUNWAY 48 B31188 4 M8 x 16mm Lg HEX LOCKING FLG HD CAP SCREW 49 TCS3 5 07 03 2 RUNWAY SHEAVE SPACER TALL 50 TCS3 5 07 02 2 RUNWAY SHEAVE SPACER SHORT Replace all worn damaged or broken par...

Page 20: ...Model Q4P07 Installation Operation and Maintenance 20 Rev 12 26 2013 Q4P07 IOM Q doc PARTS BREAKDOWN continued Fig D Cross Beams...

Page 21: ...G 71 TCS3 5 10 00A 1 LOCK ROD BAR 72 TCS3 5 04 10 00A 2 MECHANICAL LOCK COUPLER 73 GJY12 3 1 HAIRPIN COTTER PIN 74 TCS3 5 04 04 00A 1 MECHANICAL LOCK RELEASE HANDLE 75 TCS3 5 05 04 1 LOCK COUPLER PIVO...

Page 22: ...________ ZIP ___________ CUSTOMER INFORMATION COMPANY NAME _______________________________________________ CONTACT _____________________________________________________ PHONE NUMBER __________________...

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