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January 8, 2019

7082-154E

TREKKER INSERT

Troubleshooting Guide

With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do 

experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and 

the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician.

SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

Plug in appliance - No 

response

(Approx wait 45 seconds of 

diagnostics)

No Power to outlet.

Check circuit breaker at service panel.

5 amp fuse blown

Replace control board - don’t replace fuse

Snap disc tripped or defective.

Reset or replace snap disc.

Unit will not light

No Fuel

Check hopper; load with wood pellets

Vacuum switch not closing; no vacuum

Check vacuum switch wires are installed
Check vacuum hose is connected to switch and feed 

tube port and is in good condition
Make sure venting system is clean
Make sure front door is closed
Check vacuum tube for blockage or restrictions/kink

Check combustion blower; is it running and are the wires 

connected.

Hopper lid open

Close hopper lid

Hopper switch not functioning

Check hopper switch operation
Check hopper switch wires for integrity
Check hopper lid on correctly
Check hopper lid magnet is installed

Safety snap disc is tripped/not 

functioning

Check to make sure convection blower wires are 

connected and reset snap disc (located on RH side of 

appliance)
Clean & inspect convection blower and convection air 

path.
Replace snap disc
Check convection blower wires

Feed System is jammed

Inspect and remove jam from the feed assembly

Feed motor not plugged in

Reconnect feed motor

Igniter not plugged in

Connect the igniter wires

Defective igniter

Replace igniter

Fire pot plugged-up / dirty

Clean fire pot and movable floor

Remove ash from the ash pan

User interface is set to “OFF”

Set power to on.

Fire starts but goes out

Dirty fire pot, exhaust path, and/or 

venting plugged

Clean fire pot and movable floor

Inspect and clean exhaust path and venting

Clean firebox, exhaust path, and venting (including 

behind baffle)

Exhaust sensor cannot read 

temperature or is loose

Secure the exhaust probe to exhaust blower housing – 

keeping its wire away from hot surfaces

Exhaust plenum is dirty

Clean exhaust path to plenum

Exhaust probe is defective (error code 

may result)

Check for probe wire integrity and/or replace defective 

exhaust probe securing the exhaust probe to exhaust 

blower housing – keeping its wire away from hot 

surfaces

Summary of Contents for TREKKER INSERT series

Page 1: ...ation in these instructions is not followed exactly a fire could result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicin...

Page 2: ...ent 50 775 Btu s hr Puissance lectrique 115 VAC 60 Hz D but 2 9 Amps Courir 2 45 Amps loignez le fil lectrique de l appareil Ne pas faire passer le fil lectrique au dessus ou en dessous de l appareil...

Page 3: ...ntenance and Service 14 A Proper Shutdown Procedure 14 B Quick Reference Maintenance Chart 14 C General Maintenance and Cleaning 15 D Soot or Creosote Fire Awareness 18 E High Ash Fuel Content Mainten...

Page 4: ...ronic components and glass X X X Factory installed blowers X Molded refractory panels X Ignition Modules X Firepots burnpots mechanical feeders auger assemblies X Vent Free burners Vent Free ceramic f...

Page 5: ...nging a warranty call Travel and shipping charges for parts are not covered by this warranty Limited Catalyst Warranty o For wood burning products containing a catalyst the catalyst will be warranted...

Page 6: ...o water or weather damage which is the result of but not limited LIMITATIONS OF LIABILITY have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WAR...

Page 7: ...Plug in the ap pliance exhaust blower will run for about 45 seconds wait for it to stop before moving to manual feed 65 72 HEATING 5 From the OFF home screen press and hold the outer ring for 3 second...

Page 8: ...ood Pellets Weighted average LHV efficiency using data collected during EPA emissions test Weighted average HHV efficiency using data collected during EPA emissions test A range of BTU outputs based o...

Page 9: ...gov G California Prop65 F Sleeping Room When installed in a sleeping room it is recommended that 3ft of vertical be installed prior to horizontally exiting the room and a smoke CO alarm be installed...

Page 10: ...content That is why some fuels produce more clinkers than others Moisture Always burn dry fuel Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance robbing...

Page 11: ...opened This startup cycle continues until the unit senses ignition by a rise in the exhaust temperature or the unit times out Following the ignition cycle the unit continues to feed pellets to build u...

Page 12: ...adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other flammable materials away Figure 12 2 8 30 AM TUNIN...

Page 13: ...llers becoming dirty over time See maintenance and service section for maintaining and servicing What is the metal object with the bend in it that came inside the plastic bag It is a clean out tool us...

Page 14: ...e for your appliance Visit www quadrafire com owner resources to view basic troubleshooting FAQs use care videos We recommend annual service by a qualified dealer Cleaning or Inspection Frequency Dail...

Page 15: ...sh pan will have to be cleaned out more often than ash Ash Disposal Ashes should be placed in a steel container with a tight fitting lid The container of ashes should be moved outdoors immediately and...

Page 16: ...he heat exchanger fins It is critical that the 2 exhaust exits at the back of the firebox floor left and right be thoroughly cleaned Figure 16 2 There are several ways this can be done Use the crevice...

Page 17: ...d This can result in nuisance shut downs and mis starts Empty the hopper of any remaining pellets Vacuum the hopper and feed tube Figure 17 1 Ash Dump Lever WARNING Risk of fire Do NOT store fuel Clos...

Page 18: ...me soot formation which will collect in the exhaust venting system NOTE Ash will build up more quickly in the horizontal venting sections 13 Preparing Firebox for Non Burn Season Frequency See chart o...

Page 19: ...down The bottom of the latch will fall forward off of the post Lift the baffle up and then out toward you Figure 19 2 5 To replace the baffle place the 2 locating ears behind the bottom edge and tilt...

Page 20: ...remove the motor and impeller 4 Disconnect the wire from the control board connection and hall effect switch housing 5 Using an 7mm socket wrench or nut driver loosen the nuts securing the motor and...

Page 21: ...t functioning Check hopper switch operation Check hopper switch wires for integrity Check hopper lid on correctly Check hopper lid magnet is installed Safety snap disc is tripped not functioning Check...

Page 22: ...Secure the exhaust probe to exhaust blower housing keeping its wire away from hot surfaces Defective probe Replace probe Control board is defective Replace control board Convection Blower fails to shu...

Page 23: ...off Excessive fuel spilling over the fire pot and or excessive flame Dirty Appliance Clean unit including the fire pot exhaust path and venting system Feed Motor locked on Follow corrective action for...

Page 24: ...niter lead connections or replace igniter Exhaust probe not properly installed Secure exhaust probe to exhaust blower housing keeping its wire away from hot surfaces Igniter chamber plugged with debri...

Page 25: ...through the venting system 2 Control Board The control board is located on the right side of appliance It controls the functioning of the appliance and communicates with the user interface through the...

Page 26: ...26 January 8 2019 7082 154E TREKKER INSERT B Service and Maintenance Log Date of Service Performed By Description of Service...

Page 27: ...27 January 8 2019 7082 154E TREKKER INSERT Date of Service Performed By Description of Service...

Page 28: ...KKER INSERT Beginning Manufacturing Date June 2018 Ending Manufacturing Date Active Pellet Insert TREKKERI CSB TREKKERI MBK TREKKERI PMH Part number list on following pages 01 19 1 2 3 4 5 6 7 8 9 10...

Page 29: ...07CSB Gasket Extruded Field Cut to Size 10 FT 7000 320 10 2 Top Hinge Assembly SRV7036 006 3 Top Matte Black 7036 101MBK Porcelain Mahogany 7036 101PMH Sienna Bronze 7036 101CSB 4 Catch Clip 7036 146...

Page 30: ...Gasket Channel 3 Mm X 32 Field Cut to Size 10 Ft 7000 377 10 Y 17 Ash Pan Door SRV7034 133 18 Ash Pan Assembly SRV7034 069 Twin Ball catch SRV7000 532 Y 19 Intake Shield 7034 224 Y 20 Firepot Riser As...

Page 31: ...29 Combustion Blower SRV7080 106 Y Gasket Blower Combustion Between Housing Stove SRV7080 117 Y Gasket Motor Blower Combustion Between Housing Motor SRV7080 107 Y Gasket Exhaust SRV7034 109 30 Flue C...

Page 32: ...Flue Adapter Required if TPVNT 4 is removed LKADP Surround Std Panel For Cast Trim SP MTVS CST Component Pack 7036 041 Surround Std Panel w Gold Trim No longer available SP MTVS GD Component Pack 7036...

Page 33: ...Washer Sae Pkg of 25 227 0080 25 Y Washer FI 1 4 Black Pkg of 10 1202473 10 Pkg of 50 1202473PK Screw Hwh Ms 1 4 20 X 3 4 Ns Pkg of 25 220 0080 25 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y...

Page 34: ...purchased installed _________________________________________________________________________ Serial Number ____________________________________ Location on appliance ___________________________ Deal...

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