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16

January 8, 2019

7082-154E

TREKKER INSERT
4.  Cleaning Heat Exchanger & Drop Tube

•  Frequency:

 Monthly or every ton of fuel (50 bags).

•  By:

 Homeowner

NOTE:

 Heavy duty vacuum cleaners may be obtained, 

specifically designed for solid fuel appliance 

cleaning.

Tools Needed: 

A Shop Vacuum and generic micro cleaning 

kit; flat head screwdriver; bottle brush, and a ½” ID hose.

a. 

It is necessary to remove the baffle to gain access 

to the heat exchanger 

(Figure 16.2)

; follow 

instructions for baffle removal 

(Figure 19.2 page 

19)

.

b.  Vacuum the ash from the heat exchanger with an 

upholstery brush to remove the majority of the 

ash. Be sure to vacuum the back of the baffle also.  

Inspect the drop tube and remove any residue 

build-up in the drop tube

 (Figure 16.3)

.

c.  Assemble the crevice tool from the micro cleaning 

kit to attach to a Shop Vac 

(Figure 16.4)

.

d. 

Use the crevice tool to finish cleaning the heat 

exchanger fins. It is critical that the 2 exhaust 

exits at the back of the firebox floor (left and right) 

be thoroughly cleaned 

(Figure 16.2)

. There are 

several ways this can be done:

 

— Use the crevice tool.

 

— Attach a hose 1/2 inch (12.7mm) inside 

diameter and approximately 2 feet (607mm) in 

length to your vacuum hose.

 

— Use a bottle brush and push the ash down to 

the bottom.  Remove the combustion (exhaust)  

blower and then vacuum out the ash. 

Figure 16.2 - Example of a dirty heat exchanger

Figure 16.3

NOTE:

 Shop Vacuum and Micro Cleaning Kit examples 

are items that can be purchased at your local 

hardware store.

Figure 16.4

Figure 16.1

Exhaust exits must be thoroughly cleaned.  

Each exit is approximately 4 inches wide, 1 

inch across, and 3 inches deep

Hopper Fire Risk!

For trouble free use of your pellet appliance you 

must perform cleaning as called for in these 

instructions. Not doing so will result in:

• 

Poor operating performance

•  Smoke spillage into the home

• 

Overheating of components

Not properly cleaning your appliance on a regular 

basis will void your warranty.

WARNING

Summary of Contents for TREKKER INSERT series

Page 1: ...ation in these instructions is not followed exactly a fire could result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicin...

Page 2: ...ent 50 775 Btu s hr Puissance lectrique 115 VAC 60 Hz D but 2 9 Amps Courir 2 45 Amps loignez le fil lectrique de l appareil Ne pas faire passer le fil lectrique au dessus ou en dessous de l appareil...

Page 3: ...ntenance and Service 14 A Proper Shutdown Procedure 14 B Quick Reference Maintenance Chart 14 C General Maintenance and Cleaning 15 D Soot or Creosote Fire Awareness 18 E High Ash Fuel Content Mainten...

Page 4: ...ronic components and glass X X X Factory installed blowers X Molded refractory panels X Ignition Modules X Firepots burnpots mechanical feeders auger assemblies X Vent Free burners Vent Free ceramic f...

Page 5: ...nging a warranty call Travel and shipping charges for parts are not covered by this warranty Limited Catalyst Warranty o For wood burning products containing a catalyst the catalyst will be warranted...

Page 6: ...o water or weather damage which is the result of but not limited LIMITATIONS OF LIABILITY have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WAR...

Page 7: ...Plug in the ap pliance exhaust blower will run for about 45 seconds wait for it to stop before moving to manual feed 65 72 HEATING 5 From the OFF home screen press and hold the outer ring for 3 second...

Page 8: ...ood Pellets Weighted average LHV efficiency using data collected during EPA emissions test Weighted average HHV efficiency using data collected during EPA emissions test A range of BTU outputs based o...

Page 9: ...gov G California Prop65 F Sleeping Room When installed in a sleeping room it is recommended that 3ft of vertical be installed prior to horizontally exiting the room and a smoke CO alarm be installed...

Page 10: ...content That is why some fuels produce more clinkers than others Moisture Always burn dry fuel Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance robbing...

Page 11: ...opened This startup cycle continues until the unit senses ignition by a rise in the exhaust temperature or the unit times out Following the ignition cycle the unit continues to feed pellets to build u...

Page 12: ...adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other flammable materials away Figure 12 2 8 30 AM TUNIN...

Page 13: ...llers becoming dirty over time See maintenance and service section for maintaining and servicing What is the metal object with the bend in it that came inside the plastic bag It is a clean out tool us...

Page 14: ...e for your appliance Visit www quadrafire com owner resources to view basic troubleshooting FAQs use care videos We recommend annual service by a qualified dealer Cleaning or Inspection Frequency Dail...

Page 15: ...sh pan will have to be cleaned out more often than ash Ash Disposal Ashes should be placed in a steel container with a tight fitting lid The container of ashes should be moved outdoors immediately and...

Page 16: ...he heat exchanger fins It is critical that the 2 exhaust exits at the back of the firebox floor left and right be thoroughly cleaned Figure 16 2 There are several ways this can be done Use the crevice...

Page 17: ...d This can result in nuisance shut downs and mis starts Empty the hopper of any remaining pellets Vacuum the hopper and feed tube Figure 17 1 Ash Dump Lever WARNING Risk of fire Do NOT store fuel Clos...

Page 18: ...me soot formation which will collect in the exhaust venting system NOTE Ash will build up more quickly in the horizontal venting sections 13 Preparing Firebox for Non Burn Season Frequency See chart o...

Page 19: ...down The bottom of the latch will fall forward off of the post Lift the baffle up and then out toward you Figure 19 2 5 To replace the baffle place the 2 locating ears behind the bottom edge and tilt...

Page 20: ...remove the motor and impeller 4 Disconnect the wire from the control board connection and hall effect switch housing 5 Using an 7mm socket wrench or nut driver loosen the nuts securing the motor and...

Page 21: ...t functioning Check hopper switch operation Check hopper switch wires for integrity Check hopper lid on correctly Check hopper lid magnet is installed Safety snap disc is tripped not functioning Check...

Page 22: ...Secure the exhaust probe to exhaust blower housing keeping its wire away from hot surfaces Defective probe Replace probe Control board is defective Replace control board Convection Blower fails to shu...

Page 23: ...off Excessive fuel spilling over the fire pot and or excessive flame Dirty Appliance Clean unit including the fire pot exhaust path and venting system Feed Motor locked on Follow corrective action for...

Page 24: ...niter lead connections or replace igniter Exhaust probe not properly installed Secure exhaust probe to exhaust blower housing keeping its wire away from hot surfaces Igniter chamber plugged with debri...

Page 25: ...through the venting system 2 Control Board The control board is located on the right side of appliance It controls the functioning of the appliance and communicates with the user interface through the...

Page 26: ...26 January 8 2019 7082 154E TREKKER INSERT B Service and Maintenance Log Date of Service Performed By Description of Service...

Page 27: ...27 January 8 2019 7082 154E TREKKER INSERT Date of Service Performed By Description of Service...

Page 28: ...KKER INSERT Beginning Manufacturing Date June 2018 Ending Manufacturing Date Active Pellet Insert TREKKERI CSB TREKKERI MBK TREKKERI PMH Part number list on following pages 01 19 1 2 3 4 5 6 7 8 9 10...

Page 29: ...07CSB Gasket Extruded Field Cut to Size 10 FT 7000 320 10 2 Top Hinge Assembly SRV7036 006 3 Top Matte Black 7036 101MBK Porcelain Mahogany 7036 101PMH Sienna Bronze 7036 101CSB 4 Catch Clip 7036 146...

Page 30: ...Gasket Channel 3 Mm X 32 Field Cut to Size 10 Ft 7000 377 10 Y 17 Ash Pan Door SRV7034 133 18 Ash Pan Assembly SRV7034 069 Twin Ball catch SRV7000 532 Y 19 Intake Shield 7034 224 Y 20 Firepot Riser As...

Page 31: ...29 Combustion Blower SRV7080 106 Y Gasket Blower Combustion Between Housing Stove SRV7080 117 Y Gasket Motor Blower Combustion Between Housing Motor SRV7080 107 Y Gasket Exhaust SRV7034 109 30 Flue C...

Page 32: ...Flue Adapter Required if TPVNT 4 is removed LKADP Surround Std Panel For Cast Trim SP MTVS CST Component Pack 7036 041 Surround Std Panel w Gold Trim No longer available SP MTVS GD Component Pack 7036...

Page 33: ...Washer Sae Pkg of 25 227 0080 25 Y Washer FI 1 4 Black Pkg of 10 1202473 10 Pkg of 50 1202473PK Screw Hwh Ms 1 4 20 X 3 4 Ns Pkg of 25 220 0080 25 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y...

Page 34: ...purchased installed _________________________________________________________________________ Serial Number ____________________________________ Location on appliance ___________________________ Deal...

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