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14

January 8, 2019

7082-154E

TREKKER INSERT

Maintenance and Service

This  pellet  heater  has  a  manufacturer-set  minimum  low 

burn rate that must not be altered. It is against federal 

regulations to alter this setting or otherwise operate this 

pellet heater in a manner inconsistent with operating 

instructions in this manual.

B. Quick Reference Maintenance Chart

NOTICE: 

These are recommendations. When burning high ash content pellet fuel or a/pellet mix you may 

need to clean the fire pot several times a day. Clean the stove and fire pot more frequently if you 

encounter heavy build-up of ash at the recommended interval or you see soot coming from the 

vent. Not properly cleaning your appliance on a regular basis will void your warranty.

Follow the detailed instructions found in this section for each step listed as referenced in the 

chart below.

When properly maintained, your appliance will give 

you many years of trouble-free service. Contact your 

dealer to answer questions regarding proper operation, 

troubleshooting and service for your appliance. Visit 

www.quadrafire.com/owner-resources

 to view basic 

troubleshooting, FAQs, use & care videos. We recommend 

annual service by a qualified dealer.

Cleaning or Inspection

Frequency

Daily Weekly Monthly Yearly

Fire pot

As needed

OR

X

Ash Removal from Firebox

About 5 bags of fuel depending on 

ash build-up

OR

X

Glass

When clear view of fire pot 

becomes obscure

OR

X

Hopper

Every ton of fuel  (50 bags)

OR

X

Exhaust Path, Drop Tube and Behind 

Baffles

Every ton of fuel (50 bags) or more 

frequently

OR

X

Door Handle & Gasket Inspection

Prior to heating season

OR

X

Blower, Convection

Every ton of fuel or more frequently 

depending on performance

OR

Blower, Exhaust

Every ton of fuel or more frequently 

depending on performance

OR

 

X

Firebox - Prepare for Non-Burn Season

At end of heating season

OR

X

Venting System

Every 3 tons of fuel  or more 

frequently depending on 

performance

OR

X

A. Proper Shutdown Procedure

Turn user interface OFF, let appliance completely cool and 

exhaust blower must be off. After cooling unplug appliance 

before servicing.

Shock and Smoke Hazard

•  Smoke spillage into room can occur if 

appliance is not cool before unplugging.

•  Risk of shock if appliance not unplugged 

before servicing appliance.

CAUTION

Summary of Contents for TREKKER INSERT series

Page 1: ...ation in these instructions is not followed exactly a fire could result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicin...

Page 2: ...ent 50 775 Btu s hr Puissance lectrique 115 VAC 60 Hz D but 2 9 Amps Courir 2 45 Amps loignez le fil lectrique de l appareil Ne pas faire passer le fil lectrique au dessus ou en dessous de l appareil...

Page 3: ...ntenance and Service 14 A Proper Shutdown Procedure 14 B Quick Reference Maintenance Chart 14 C General Maintenance and Cleaning 15 D Soot or Creosote Fire Awareness 18 E High Ash Fuel Content Mainten...

Page 4: ...ronic components and glass X X X Factory installed blowers X Molded refractory panels X Ignition Modules X Firepots burnpots mechanical feeders auger assemblies X Vent Free burners Vent Free ceramic f...

Page 5: ...nging a warranty call Travel and shipping charges for parts are not covered by this warranty Limited Catalyst Warranty o For wood burning products containing a catalyst the catalyst will be warranted...

Page 6: ...o water or weather damage which is the result of but not limited LIMITATIONS OF LIABILITY have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WAR...

Page 7: ...Plug in the ap pliance exhaust blower will run for about 45 seconds wait for it to stop before moving to manual feed 65 72 HEATING 5 From the OFF home screen press and hold the outer ring for 3 second...

Page 8: ...ood Pellets Weighted average LHV efficiency using data collected during EPA emissions test Weighted average HHV efficiency using data collected during EPA emissions test A range of BTU outputs based o...

Page 9: ...gov G California Prop65 F Sleeping Room When installed in a sleeping room it is recommended that 3ft of vertical be installed prior to horizontally exiting the room and a smoke CO alarm be installed...

Page 10: ...content That is why some fuels produce more clinkers than others Moisture Always burn dry fuel Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance robbing...

Page 11: ...opened This startup cycle continues until the unit senses ignition by a rise in the exhaust temperature or the unit times out Following the ignition cycle the unit continues to feed pellets to build u...

Page 12: ...adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other flammable materials away Figure 12 2 8 30 AM TUNIN...

Page 13: ...llers becoming dirty over time See maintenance and service section for maintaining and servicing What is the metal object with the bend in it that came inside the plastic bag It is a clean out tool us...

Page 14: ...e for your appliance Visit www quadrafire com owner resources to view basic troubleshooting FAQs use care videos We recommend annual service by a qualified dealer Cleaning or Inspection Frequency Dail...

Page 15: ...sh pan will have to be cleaned out more often than ash Ash Disposal Ashes should be placed in a steel container with a tight fitting lid The container of ashes should be moved outdoors immediately and...

Page 16: ...he heat exchanger fins It is critical that the 2 exhaust exits at the back of the firebox floor left and right be thoroughly cleaned Figure 16 2 There are several ways this can be done Use the crevice...

Page 17: ...d This can result in nuisance shut downs and mis starts Empty the hopper of any remaining pellets Vacuum the hopper and feed tube Figure 17 1 Ash Dump Lever WARNING Risk of fire Do NOT store fuel Clos...

Page 18: ...me soot formation which will collect in the exhaust venting system NOTE Ash will build up more quickly in the horizontal venting sections 13 Preparing Firebox for Non Burn Season Frequency See chart o...

Page 19: ...down The bottom of the latch will fall forward off of the post Lift the baffle up and then out toward you Figure 19 2 5 To replace the baffle place the 2 locating ears behind the bottom edge and tilt...

Page 20: ...remove the motor and impeller 4 Disconnect the wire from the control board connection and hall effect switch housing 5 Using an 7mm socket wrench or nut driver loosen the nuts securing the motor and...

Page 21: ...t functioning Check hopper switch operation Check hopper switch wires for integrity Check hopper lid on correctly Check hopper lid magnet is installed Safety snap disc is tripped not functioning Check...

Page 22: ...Secure the exhaust probe to exhaust blower housing keeping its wire away from hot surfaces Defective probe Replace probe Control board is defective Replace control board Convection Blower fails to shu...

Page 23: ...off Excessive fuel spilling over the fire pot and or excessive flame Dirty Appliance Clean unit including the fire pot exhaust path and venting system Feed Motor locked on Follow corrective action for...

Page 24: ...niter lead connections or replace igniter Exhaust probe not properly installed Secure exhaust probe to exhaust blower housing keeping its wire away from hot surfaces Igniter chamber plugged with debri...

Page 25: ...through the venting system 2 Control Board The control board is located on the right side of appliance It controls the functioning of the appliance and communicates with the user interface through the...

Page 26: ...26 January 8 2019 7082 154E TREKKER INSERT B Service and Maintenance Log Date of Service Performed By Description of Service...

Page 27: ...27 January 8 2019 7082 154E TREKKER INSERT Date of Service Performed By Description of Service...

Page 28: ...KKER INSERT Beginning Manufacturing Date June 2018 Ending Manufacturing Date Active Pellet Insert TREKKERI CSB TREKKERI MBK TREKKERI PMH Part number list on following pages 01 19 1 2 3 4 5 6 7 8 9 10...

Page 29: ...07CSB Gasket Extruded Field Cut to Size 10 FT 7000 320 10 2 Top Hinge Assembly SRV7036 006 3 Top Matte Black 7036 101MBK Porcelain Mahogany 7036 101PMH Sienna Bronze 7036 101CSB 4 Catch Clip 7036 146...

Page 30: ...Gasket Channel 3 Mm X 32 Field Cut to Size 10 Ft 7000 377 10 Y 17 Ash Pan Door SRV7034 133 18 Ash Pan Assembly SRV7034 069 Twin Ball catch SRV7000 532 Y 19 Intake Shield 7034 224 Y 20 Firepot Riser As...

Page 31: ...29 Combustion Blower SRV7080 106 Y Gasket Blower Combustion Between Housing Stove SRV7080 117 Y Gasket Motor Blower Combustion Between Housing Motor SRV7080 107 Y Gasket Exhaust SRV7034 109 30 Flue C...

Page 32: ...Flue Adapter Required if TPVNT 4 is removed LKADP Surround Std Panel For Cast Trim SP MTVS CST Component Pack 7036 041 Surround Std Panel w Gold Trim No longer available SP MTVS GD Component Pack 7036...

Page 33: ...Washer Sae Pkg of 25 227 0080 25 Y Washer FI 1 4 Black Pkg of 10 1202473 10 Pkg of 50 1202473PK Screw Hwh Ms 1 4 20 X 3 4 Ns Pkg of 25 220 0080 25 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y...

Page 34: ...purchased installed _________________________________________________________________________ Serial Number ____________________________________ Location on appliance ___________________________ Deal...

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