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Quadra-Fire • TOPAZ-MBK-IPI, TOPAZD-PMH-IPI, TOPAZD-MBK-IPI, TOPAZD-CSB-IPI Owner’s Manual • 2341-981_R4 • 10/15
C. Maintenance Tasks - Qualified Service
Technician
The
following tasks must be performed by a qualified
service technician.
Gasket Seal and Glass Assembly Inspection
Frequency:
Annually
By:
Qualified Service Technician
Tools needed:
Protective gloves, drop cloth and a stable
work surface.
• Inspect gasket seal and its condition.
• Inspect fixed glass assembly for scratches and nicks that
can lead to breakage when exposed to heat.
• Confirm there is no damage to glass or glass frame.
Replace as necessary.
• Verify that fixed glass assembly is properly retained and
attachment components are intact and not damaged.
Replace as necessary.
Logs
Frequency:
Annually
By:
Qualified Service Technician
Tools needed:
Protective gloves.
• Inspect for damaged or missing logs. Replace as necessary.
Refer to Installation Manual for log placement instructions.
• Verify correct log placement and no flame impingement
causing sooting. Correct as necessary.
Firebox
Frequency:
Annually
By:
Qualified Service Technician
Tools needed:
Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Inspect for paint condition, warped surfaces, corrosion
or perforation. Sand and repaint as necessary.
• Replace stove if firebox has been perforated.
Control Compartment and Firebox Top
Frequency:
Annually
By:
Qualified Service Technician
Tools needed:
Protective gloves, vacuum cleaner, dust
cloths
• Vacuum and wipe out dust, cobwebs, debris or pet hair.
Use caution when cleaning these areas. Screw tips that
have penetrated the sheet metal are sharp and should
be avoided.
• Remove all foreign objects.
• Verify unobstructed air circulation.
Figure 4.3 IPI Pilot Flame Patterns
Burner Ignition and Operation
Frequency:
Annually
By:
Qualified Service Technician
Tools needed:
Protective gloves, vacuum cleaner, whisk
broom, flashlight, voltmeter, indexed drill bit set, and a
manometer.
• Verify burner is properly secured and aligned with pilot or
igniter.
• Clean off burner top, inspect for plugged ports, corrosion
or deterioration. Replace burner if necessary.
• Replace Glowing embers with new dime-size pieces.
DO NOT
block ports or obstruct lighting paths. Refer to
Installation Manual for proper ember placement.
• Verify batteries have been removed from battery back-up
IPI systems to prevent premature battery failure or leaking.
• Check for smooth lighting and ignition carryover to all ports.
Verify that there is no ignition delay.
• Inspect for lifting or other flame problems.
• Verify air shutter setting is correct. See Installation Manual
for required air shutter setting. Verify air shutter is clear of
dust and debris.
• Inspect orifice for soot, dirt and corrosion. Verify orifice size
is correct. See Service Parts List for proper orifice sizing.
• Verify manifold and inlet pressures. Adjust regulator as
required.
• Inspect pilot flame pattern and strength. See Figure 4.3 for
proper pilot flame pattern. Clean or replace orifice spud as
necessary.
• Inspect
IPI
flame sensing rod for soot, corrosion and
deterioration. Polish with fine steel wool or replace as
required.
• Verify that there is not a short in flame sense circuit by
checking continuity between pilot hood and flame sensing
rod. Replace pilot as necessary.
