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15

06/21

7022-801H

CASTILE INSERT

B. Avoiding Smoke and Odors

Negative Pressure, Shut-Down and Electrical Power 

Failure

To reduce the probability of back-drafting or burn-back 

in the pellet appliance during power failure or shut down 

conditions, it must be able to draft naturally without exhaust 

blower operation.

Negative pressure in the house will resist this natural draft if 

not accounted for in the pellet appliance installation.

Heat rises in the house and leaks out at upper levels. This 

air must be replaced with cold air from outdoors which 

flows into lower levels of the house.

Vents and chimneys into basements and lower levels of the 

house can become the conduit for air supply and reverse 

under these conditions.

Outside Air

An outside air kit is recommended in all installations. The 

Outside Air Kit must be ordered separately.

Per national building codes, consideration must be given 

to combustion air supply to all combustion appliances. 

Failure to supply adequate combustion air for all appliance 

demands may lead to back drafting of those and 

other appliances.

When the appliance is roof vented (strongly 

recommended):

 

-

The air intake is best located on the exterior wall 

oriented towards the prevailing wind direction 

during the heating season.

When the appliance is side-wall vented:

 

-

The air intake is best located on the same exterior 

wall as the exhaust vent outlet and located lower 

on the wall than the exhaust vent outlet.

The outside air supply kit can supply most of the demands 

of the pellet appliance, but consideration must be given to 

the total house demand.

House demand may consume the air needed for the 

appliance. It may be necessary to add additional ventilation 

to the space in which the pellet appliance is located.

Consult with your local HVAC professional to determine the 

ventilation demands for your house.

Vent Configurations

When installing a pellet appliance with a horizontal vent 

configuration the frequency of power outages should 

be considered:

•  Power outages during operation will cause the 

appliance to immediately turn off and may create 

conditions where smoke will back draft into the house. 

In order to reduce the likelihood of smoke back drafting 

into the house during a power outage, Hearth and 

Home Technologies strongly suggests:

 

-

Installing the pellet venting with a minimum vertical 

run of 5 feet (1.52m).

 

-

Installing the outside air kit at least 4 feet (1.22m) 

below the vent termination.

To prevent soot damage to exterior walls of the house and 

to prevent re-entry of soot or ash into the house:

• 

Maintain specified clearances to windows, doors and 

air inlets, including air conditioners.

• 

Vents should not be placed below ventilated soffits. 

Run the vent above the roof.

•  Avoid venting into alcove locations.

•  Vents should not terminate under overhangs, decks or 

onto covered porches.

• 

Maintain minimum clearance of 12 inches (305mm) 

from the vent termination to the exterior wall.  If 

you see deposits developing on the wall, you may 

need to extend this distance to accommodate your 

installation conditions.

Hearth & Home Technologies assumes no responsibility 

Hearth & Home Technologies assumes no responsibility 

for, not does the warranty extend to, smoke damage 

for, not does the warranty extend to, smoke damage 

caused by reverse drafting of pellet appliances under 

caused by reverse drafting of pellet appliances under 

shut down or power failure conditions. 

shut down or power failure conditions. 

CAUTION

• 

DO NOT CONNECT THIS APPLIANCE 

TO A CHIMNEY FLUE SERVICING 

ANOTHER APPLIANCE.

• 

DO NOT CONNECT TO ANY AIR DISTRIBUTION 

DUCT OR SYSTEM.

Summary of Contents for CASTILEI-MBK-C

Page 1: ...d approved for wood pellets only Burning of any other type of fuel voids your warranty CAUTION HOT SURFACES Glass and other surfaces are hot during operation AND cool down WARNING Hot glass will cause burns Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high ...

Page 2: ...stall Checklist 7 3 Dimensions and Clearances A Appliance Dimensions 8 B Clearance To Combustibles UL and ULC 10 C Masonry Chimney and Fireplace Clearances 11 D Minimum Opening for Masonry ZC Fireplaces 11 E Hearth Extension 12 F Floor Protection 12 G Installation into a Factory Built Fireplace 12 H Installation into a Masonry Fireplace 13 I Prefabricated Metal Chimney 13 4 Vent Information A Vent...

Page 3: ...y 70 4 HHV Tested Efficiency 66 1 EPA BTU Output 5 800 to 22 400 hr BTU Input 9 300 to 30 600 hr Vent Size 3 or 4 L or PL or 6 inches Hopper Capacity 45 lbs Fuel Premium Wood Pellets Weighted average LHV Low Heating Value efficiency using data collected during EPA emissions test Weighted average HHV High Heating Value efficiency using data collected during EPA emissions test A range of BTU outputs...

Page 4: ...such fuels can expose you to chemicals including carbon black which is known to the State of California to cause cancer and carbon monoxide which is known to the State of California to cause birth defects or other reproductive harm For more information go to WWW P65Warnings ca gov F Non Combustible Materials Material which will not ignite and burn composed of any combination of the following Steel...

Page 5: ... installation Installation MUST comply with local regional state and national codes and regulations Consult insurance carrier local building inspector fire officials or authorities having jurisdiction over restrictions installation inspection and permits It is a good idea to plan your installation on paper using exact measurements for clearances and floor protection before actually beginning the i...

Page 6: ...ully during the installation to ensure maximum safety and benefit Follow pipe manufacturer instructions for installation and air clearance requirements Tools and building supplies normally required for installation unless installing into an existing masonry fireplace Reciprocating Saw Channel Locks Hammer Phillips Screwdriver Tape Measure Plumb Line 1 4 Self Tapping Screws Framing Material Hi temp...

Page 7: ...nd copying this checklist for your file That this checklist remain visible at all times on the appliance until the installation is complete Electrical 120 VAC unswitched power provided to the appliance Check outlet with multi meter for proper polarity and voltage 115 120 VAC Record voltage reading _____________ ATTENTION INSTALLER Follow this Standard Work Checklist This standard work checklist is...

Page 8: ...8 in 333mm 13 1 8 in 333mm 11 in 280mm 11 in 280mm 32 3 8 in 822mm 32 3 8 in 822mm 10 1 4 in 262mm 10 1 4 in 262mm 8 in 203mm 8 in 203mm Figure 8 1 Top View with Small Surround Panel Set Figure 8 2 Front View with Small Surround Panel Set Figure 8 6 Front View with Large Surround and Cast Panel Set Figure 8 3 Front View with Large Surround Panel Set 9 1 2 in 240 9 1 2 in 240 16 in 407 16 in 407 48...

Page 9: ...579 22 3 4 in 579 11 3 8 in 290 11 3 8 in 290 21 in 533 21 in 533 2 in 51 2 in 51 25 1 4 in 643 25 1 4 in 643 9 3 4 in 247mm 9 3 4 in 247mm 22 3 4 in 579mm 22 3 4 in 579mm 11 3 8 in 290mm 11 3 8 in 290mm 21 in 533mm 21 in 533mm 2 in 51mm 2 in 51mm 25 1 4 in 643mm 25 1 4 in 643mm Figure 9 2 Side View with Small or Large Surround Panel Set ...

Page 10: ...f your floor protector choice must be added to this dimension 23 in top vent 584mm 23 1 2 in rear vent 597mm 23 in top vent 584mm 23 1 2 in rear vent 597mm 31 7 8 in 810mm 16 7 8 in 429mm NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Fire Risk Comply wi...

Page 11: ...2mm Location Inches Millimeters A Height 21 1 4 540 B Front Width Steel Panel Set 28 3 8 721 Front Width Cast Panel Set 28 1 4 718 C Rear Width 23 7 8 606 D Depth Steel Panel Set 13 3 8 340 Depth Cast Panel Set 13 1 8 333 FIREPLACE FRONT SURFACE MANTEL USA 14 in CANADA 14 356mm 37 1 2 in 940mm 12 in max HEARTH EXTENSION No thermal protection required ember protection only Figure 11 3 NOTE Minimum ...

Page 12: ...he hearth must be supported Manufacturer designed adjustable support kit can be ordered from your dealer NOTE Refer to chimney liner manufacturer for recommendations on supporting the liner Installation into fireplaces without a permit will void the listing The firebrick refractory glass doors screen rails screen mesh and log grates can be removed from a factory built firebox in order to gain mini...

Page 13: ...r installing the approved chimney liner meeting type UL 103 HT requirements 2100 F per UL 1777 If the chimney is not listed as meeting HT requirements or if the factory built fireplace was tested prior to 1998 a full height listed chimney liner must be installed from the appliance flue collar to the chimney top The liner must be securely attached to the insert flue collar and the chimney top The a...

Page 14: ...ruding parts of the structure P 12 in Clearance above roof line for vertical terminations All minimum clearances are listed with an Outside Air Kit OAK installed unless otherwise noted in table below 24 in Above grass top of plants wood or any other combus tible 12 in 36 in no OAK Clearance from any forced air intake of other appliance 12 in Clearance horizontally from combustible wall 15 in Vente...

Page 15: ...tilation to the space in which the pellet appliance is located Consult with your local HVAC professional to determine the ventilation demands for your house Vent Configurations When installing a pellet appliance with a horizontal vent configuration the frequency of power outages should be considered Power outages during operation will cause the appliance to immediately turn off and may create cond...

Page 16: ...appliance to operate properly It can be strongest in lower levels of the house Causes include Exhaust fans kitchen bath etc Range hoods Combustion air requirements for furnaces water appliances and other combustion appliances Clothes dryers Location of return air vents to furnace or air conditioning Imbalances of the HVAC air handling system Upper level air leaks such as Recessed lighting Attic ha...

Page 17: ...tallation Figure 17 2 1 Locate the calculated equivalent feet of pipe on the vertical left side of the chart 2 Move to the right horizontally on the chart until you reach your altitude above sea level 3 If you fall below the diagonal line 3 or 4 inch 76 to 102mm pipe may be used 4 If it is anywhere above the diagonal line a 4 inch 102mm diameter pipe is required Figure 17 1 Pellet Venting Componen...

Page 18: ...rect Connect with Outside Air B Direct Connect without Outside Air Outside Air through Rear Wall Figure 18 1 Figure 18 2 Fire Risk Inspection of Chimney Masonry chimney must be in good condition Meets minimum standard of NFPA 211 Factory built chimney must be a minimum 6 inch 152mm UL103 HT WARNING CAUTION Never draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as a...

Page 19: ... through Rear Wall Horizontal NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insu lation such as mineral wool or ceramic Do not use high temperature caulking materials to seal any edge to prevent future service ability C Full Reline With Outside Air Horizontal Fire Risk Inspection of Chimney Masonry chimney must be in good condition Meets minimum standard of NF...

Page 20: ...ng Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys Outside Air Pipe Outside Air Termination at Chimney Top 12 305mm min below 12 305mm min above NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insulation such as mineral wool or ceramic Do not use high temperature caulk ing mate...

Page 21: ...e and run pipe through wall 5 Attach hose to outside termination cap with second hose clamp 6 Secure termination cap to outside surface 7 Secure trim ring to interior wall Figure 21 1 Figure 21 2 Figure 21 3 Leveling Bolt on each Side 2 inch diameter Flex Pipe Attach Termination Cap to Exterior Wall Leveling Bolt 2 inch diameter Flex Pipe Attach Termination Cap to Exterior Wall Leveling Bolt CAUTI...

Page 22: ... Figure 22 3 NOTE The right cast side bracket has the hopper cut out switch attached Remove the retainer from the right side and allow to hang down into the insert or disconnect the switch when removing side 6 Install the power cord in the surround If power enters the appliance on the right side Using the pliers attach cord restraint 12 inches from the female end of the cord and then press into th...

Page 23: ...to be routed through the back of the insert When routing the power cord keep cord lying flat as possible keeping the cord away from all exhaust surfaces and moving parts After routing install cord restraint and press into the left side panel 7 Slide surround over the top of the insert into place Surround attaches to bottom and top of insert sides with the supplies 1 4 inch screws 8 Plug cord into ...

Page 24: ...R Appliance BATTERY BATTERY NOTE Ensure bare wire ends are held ALL the way into the terminal block while the screws are being tightened 6 There are two AA ALKALINE ONLY batteries already installed into the thermostat to activate remove black plastic tab that is located inside the battery compartment 7 Snap the thermostat to the base plate 2 Use a drill with either a 3 16 drill bit for drywall or ...

Page 25: ...og Set Placement Instructions Two Piece Log Set Installation 1 Open door to expose the firebox 2 Install the left log first and then the right log Figure 25 1 3 Lean the logs against the cast iron brick in the back of the firebox 4 Push the logs to the far left and far right against the sides of the firebox Figure 25 2 5 To clean the logs use a vacuum cleaner and a soft brush attachment or a paint...

Page 26: ...RT NUMBER 811 0872 Spark Arrestor Cap Roof Flashing Storm Collar Joist Shield Firestop Double Wall Connector Pipe Figure 27 1 CAUTION Never draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as an attic or garage WARNING It is critical to have a working smoke detector installed in the home of appliance operation Smoke alarms that are properly installed and maintained...

Page 27: ...27 06 21 7022 801H CASTILE INSERT 8 Reference Materials Date of Service Performed By Description of Service A Service and Maintenance Log ...

Page 28: ...28 06 21 7022 801H CASTILE INSERT Date of Service Performed By Description of Service ...

Page 29: ...29 06 21 7022 801H CASTILE INSERT Date of Service Performed By Description of Service ...

Page 30: ...30 06 21 7022 801H CASTILE INSERT Date of Service Performed By Description of Service ...

Page 31: ...31 06 21 7022 801H CASTILE INSERT Date of Service Performed By Description of Service ...

Page 32: ...r 3 Inch Tall Vertical Installs Only PEL DAMP3 Y Damper 4 Inch Tall Vertical Installs Only PEL DAMP4 Log Set LOGS 30 OE Log Rear Left 7050 144 Log Rear Right 7050 143 Outside Air Kit Rear 811 0872 Channel Air Intake SRV413 7040 Cover Outside Air Kit Floor 411 1071 Hose Alum Flex 2 Inch x 3 Ft 3 Ft SRV200 0860 Outside Air Cap Assembly 7001 044 Outside Air Collar Assembly SRV7001 045 Trim Plate Outs...

Page 33: ...ound Basic Large SP CSTLI5134 Component Pack SRV7022 055 Surround Basic Standard SP CSTLI4331 Component Pack SRV7022 055 Surround Standard Use With Cast Trim SP CSTLI4230 CM Component Pack SRV7022 054 Surround Standard Use With Cast Trim SP CSTLI4834 CM Thermostat Programmable PROG STAT Trim Cast Matte Black 811 0930 Mahogany 811 0960 Twilight TR CAST TWL Footer Left Matte Black 414 7090MBK Mahoga...

Page 34: ...24 Y Nut Lock 1 4 20 Qty 25 226 0090 25 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y Nut Wing 8 32 Pkg of 24 226 0160 24 Y Screw 8 32 X 1 4 Qty 40 225 0240 40 Screw Flat Head 1 4 20 Pkg of 24 7000 130 24 Y Screw 1 4 20X3 8 Phillips Button Head Pkg of 24 7000 401 24 Y Screw Flat Head Philips 8 32X1 2 Pkg of 12 220 0490 12 Y Screw Machine Screw 1 4 20X5 8 Pkg of 24 220 0440 24 Y Screw Pan H...

Page 35: ...35 06 21 7022 801H CASTILE INSERT ...

Page 36: ... maintenance instructions included Read understand and follow these instructions for safe installation and operation Leave this manual with party responsible for use and operation of this appliance We recommend that you record the following pertinent information for your heating appliance Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer Phone 1 Notes Th...

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