QRPGuys Digital DSB II Transceiver Kit Instructions Manual Download Page 9

Page 9 of 16                                      ft8_II_assy_smd_diode_072020.pdf 

 

20M

 

  

[ ] L1 – 0.68 uH – Blue/Gray/Silver/Gold or Blue/Gray/Silver/Silver   
[ ] C26 – 100pfd – marked 101 
[ ] C27 – 22 pfd – marked 22 or 220 
[ ] C28 – 22 pfd – marked 22 or 220 
[ ] C29 – 150 pfd – marked 151 
[ ] C30 – 330 pfd – marked 331 
[ ] C31 – 33 pfd – marked 33 or 330    (don't mix up the 331 and 33 values!)  
[ ] C32 – 150 pfd – marked 151 
[ ] L2 – 17 turns on T37-2 YELLOW core – make sure turns are snug to the core and more or less 
evenly spaced around the core. Loose winding does not work well.  
[ ] L3 – 15 turns on T37-2 YELLOW core  
[ ] X1 – 14.074 MHz crystal. If you are 

not

 using the optional VFO, you need to jumper the 

“CRYSTAL ENABLE” pads with a clipped piece of a resistor lead. Otherwise 

omit

 the jumper for 

VFO operation.

 

 

 
 

Winding the toroids:

 

 

[  ]  Wind  each  of  the  L2  and  L3  toroids  using  12”  of  the  supplied  magnet  wire.  Use  the  tables 
above and wind them in the direction shown in the graphic below and they will align with the pcb 
holes. When you are certain of the turn count, trim the leads ~3/8” and 

tin them

 

before installing 

the toroids flat on the top of the board, centered on the silkscreen outline. Secure each toroid to 
the pcb using two of the supplied plastic zip ties, as shown below.  

 

Be sure to tin the wire ends before installing. The transceiver will not work if you do not 
tin the magnet wire. This is a leading cause of failure. Be sure not to pull the wire thru 
the hole past where you have it tinned. 

 

Test and set up:

 

 

[ ]  Apply 12V to 13.8V to the board.  
[ ]  Verify 9V (+/- 0.25) between pins 8 and 4 of U2. (Optional) 
[ ]  Remove power 
[ ]  Install LM358 IC into U2 socket. 
The following bias adjustment is made without a band module or optional vfo attached. 
[ ] Connect your DMM in series with the positive power supply lead and set the meter to measure 
current. To be safe, use the 10A scale.  
[ ] Set the V1 (BIAS) trimmer to fully 

Clockwise

.  

[ ]  Apply power to the board again.  
[ ]  Insert the shorting jumper 

(Berg connector) 

into the [TEST] SIP pins. This will force the board 

into transmit mode. The RED LED should now be on. 
[ ]  Note the amount of current the board is drawing.  
[ ]  Slowly adjust the V1 trimmer 

Counterclockwise

 while watching the current meter. Adjust 

until the current

 

GOES UP

 

by about 15 ma. This is just enough to put the PA into linear mode.  

[ ] Remove power 
[ ] Remove the shorting plug from the [TEST] pins.  

 

Summary of Contents for Digital DSB II Transceiver Kit

Page 1: ...ts List Location Quantity value Type C1 C2 C10 C13 C16 5 10 nF 103 X7R MMLC C3 C7 2 100 uF electrolytic 16V Long lead plus C4 C5 C6 C8 C9 C12 C14 C15 C18 C19 C20 C22 12 100 nF 104 X7R MMLC C11 C17 C21...

Page 2: ...MEG BRN BLK GRN GLD U1 1 SA602 or SA612A SO8 MIXER OSC U2 1 LM358 DIP8 DUAL OPAMP U3 1 LM7809 TO 220 9V 1A REG V1 V2 2 2K 6mm Trimmer resistor T1 T2 2 FT37 43 FERITE CORE BLACK DIP SOCKET 1 8 PIN DIP...

Page 3: ...2 uH RED RED GLD GLD or RED RED GLD SIL 4 T37 2 RED CORES 2 T37 6 YELLOW CORES crystals 1 7 074 MHz HC 49 US 1 10 136 MHz HC 49 US 1 14 074 MHz HC 49 US Miscellaneous 3 Band module boards 12 1 26 magn...

Page 4: ...ite smd soldering method or we have found the process below to be quite satisfactory Solder U1 the SA602 612 smd component first by wiping a thin layer of flux on the board position the chip carefully...

Page 5: ...1 R20 5 6 GRN BLU GLD GLD R13 470K YEL VOL YEL GLD R14 47K YEL VOL ORG GLD R15 680K BLU GRY YEL GLD L4 10 uH BRN BLK BLK GLD or BRN BLK BLK SIL D1 1N5817 Black plastic body D2 D3 1N4148 Small Glass bo...

Page 6: ...t of the board Make U shaped pieces of resistor lead clippings to hold the body of the BS170 s to the board using the small holes on either side of the package D4 CLEAR LENS RED LED the short lead goe...

Page 7: ...three band modules and detailed the values for 20 30 40m Additional bare band module pcb s are available for operation on other bands At the end of this document we have modeled additional band compo...

Page 8: ...L2 20 turns on T37 2 RED core make sure turns are snug to the core and more or less evenly spaced around the core Loose winding does not work well L3 18 turns on T37 2 RED core X1 7 074 MHz crystal I...

Page 9: ...top of the board centered on the silkscreen outline Secure each toroid to the pcb using two of the supplied plastic zip ties as shown below Be sure to tin the wire ends before installing The transceiv...

Page 10: ...card output level until the board switches into Transmit RED LED goes on you can continue to increase the output level a little bit to ensure reliable triggering of the VOX circuit If you have a watt...

Page 11: ...card to the mixer input This allows you to set the audio output from the sound card to a reasonable level and not overdrive the mixer The other half of the LM358 U2a is used as a VOX circuit The peak...

Page 12: ...nd your meter Only be concerned if the voltages are significantly different than those shown Almost all of the construction issues with the DSB transceiver have been traced to the faulty installation...

Page 13: ...Drain G Gate S Source E Emitter B Base C Collector I Input G Ground O Output Pin 1 2 3 4 5 6 7 8 U1 1 42 1 42 0 7 15 7 15 8 3 7 5 8 35 U2 Rx 0 0 0 0 4 5 4 5 4 5 9 Rx D C G B S E Tx D C G B S E Q1 0V...

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Page 15: ...Page 15 of 16 ft8_II_assy_smd_diode_072020 pdf...

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