PVA PC200 Series, Owner'S Manual

Page: 55 / 56

PC200 PVA
Revision G (2019)
55 of 56
Table of Figures
Figure 1: General PC200 Pneumatic Schematic .................................................................. 7
Figure 2: Valve Components ............................................................................................... 9
Figure 3: Static Mixer ........................................................................................................ 11
Figure 4: Fill the Static Mixer ............................................................................................ 11
Figure 5: Purge the Static Mixer ....................................................................................... 12
Figure 6: PC200 Night Cap ................................................................................................ 13
Figure 7: PC200 Ready for Disassembly ............................................................................ 14
Figure 8: Fluid Manifold Screws ........................................................................................ 14
Figure 9: Disassembled Fluid Manifold ............................................................................. 15
Figure 10: Valve Shoulder Bolts ........................................................................................ 15
Figure 11: Remove Air Cap Screws ................................................................................... 15
Figure 12: Air Cylinder without Air Cap ............................................................................ 16
Figure 13: Remove Air Fittings .......................................................................................... 16
Figure 14: Push Rods to Disengage ................................................................................... 16
Figure 15: Disengaged Piston-Rod Assembly .................................................................... 17
Figure 16: Seal Plate Removed ......................................................................................... 17
Figure 17: Piston-Rod Assembly Removed ....................................................................... 17
Figure 18: Disconnect Valve Sections ............................................................................... 18
Figure 19: Install the Tap into the Sleeve Bearing ............................................................ 18
Figure 20: Engage the Tap into the Sleeve Bearing .......................................................... 18
Figure 21: Turn the Tap and Pull Out ................................................................................ 19
Figure 22: Remove the Sleeve Bearing ............................................................................. 19
Figure 23: Remove Lip Seals From Fluid Section .............................................................. 20
Figure 24: Air Cylinder O-ring............................................................................................ 20
Figure 25: Clean the Seal Plate ......................................................................................... 21
Figure 26: Clean the Air Cylinder ...................................................................................... 21
Figure 27: Clean the Cylinder Cap ..................................................................................... 21
Figure 28: Clean the Fluid Section .................................................................................... 22
Figure 29: Clean the Piston-Rod Assembly ....................................................................... 22
Figure 30: Install Screw in the Piston-Rod Assembly ........................................................ 23
Figure 31: Rods and Piston................................................................................................ 23
Figure 32: Tighten Rods .................................................................................................... 24
Figure 33: Put the O-ring on the Piston ............................................................................ 24
Figure 34: Sleeve Bearings Installed in the Separation Block ........................................... 24
Figure 35: Lip Seals in Seal Plate ....................................................................................... 25
Figure 36: Lip Seal Alignment Tool and Fluid Section ....................................................... 25
Figure 37: Lip Seal Insertion Tool ...................................................................................... 25
Figure 38: O-rings for the Fluid Section ............................................................................ 26
Figure 39: Align the Sections ............................................................................................. 26