PSG Dover WILDEN Accu-Flo A2 Engineering, Operation & Maintenance Download Page 5

 

WIL-10060-E-03

 

Wilden

®

 

 
 
 

 

 

LEGEND

 

 

 
 
 

 

 
 
 
 
 
 

 

MATERIAL CODES

 

MODEL 

A2 =METAL ACCU-

FLO™ 

AIR SYSTEM BASE TYPE 

B = ADAPTER BLOCK 
P = PRO-FLO

®

 

T = TURBO

FLO™ 

WETTED PATH 

A = ALUMINUM 
H = ALLOY C 
S = STAINLESS STEEL 

OUTER PISTON  

A = ALUMINUM 
H = ALLOY C 
S = STAINLESS STEEL 

CENTER SECTION 

AA = ALUMINUM 
CC = PTFE-COATED ALUMINUM 
NN = NICKEL-PLATED ALUMINUM 
PP = POLYPROPYLENE 

 

AIR VALVE 

A = ALUMINUM (available on A2T only) 
L = ACETAL (available on A2P AND A2B only) 
P = POLYPROPYLENE (available on 
A2P AND A2B only) 
U = UHMW PE (available on A2B only)) 

DIAPHRAGMS 

BNS = BUNA-N (Red Dot) 
EPS = EPDM (Blue Dot) 
FSS = 

SANIFLEX™ [Hytrel® (Cream)] 

NES = NEOPRENE (Green Dot) 
PUS = POLYURETHANE (Clear) 
TEU = PTFE W/EPDM BACK-UP (White) 
TNU = PTFE W/NEOPRENE BACK-UP 
(White) 
TSU = PTFE W/SANIFLEX™ BACK-UP 
(White) 
VTS = FKM (White Dot) 
WFS = WIL-

FLEX™ [Santoprene® (Orange 

Dot)] 

 

VALVE BALLS 

BN = BUNA-N (Red Dot) 
EP = EPDM (Blue Dot) 
FS = SANIFLEX™ [Hytrel® (Cream)] 
FV = SANITARY FKM (Two White Dots) 
NE = NEOPRENE (Green Dot) 
PU = POLYURETHANE (Brown) 
TF = PTFE (White) 
VT = FKM (White Dot) 
WF = WIL-

FLEX™ [Santoprene® (Orange Dot)] 

VALVE SEATS 

A = ALUMINUM 
H = ALLOY C  
S = STAINLESS STEEL 

VALVE SEAT O-RINGS 

BN = BUNA-N 
EP = EPDM (Blue Dot) 
FS = SANIFLEX™ [Hytrel® (Cream)] 
PU = POLYURETHANE (Brown) 
TF = PTFE (White) 
WF = WIL-

FLEX™ [Santoprene®] 

SPECIALTY CODES

 

0100 Wil-Gard II

 110V 

0102 Wil-Gard II

 Sensor Cables Only 

0103 Wil-Gard II

 220V 

0206 PFA-coated hardware, Wil-Gard II

 sensor wires only 

0502 PFA-coated hardware 
0520 Ultrapure II, w/Female Connections 
0521 Ultrapure II, PFA-coated hardware, w/Female 
Connections  
0522 Ultrapure II, w/Male Bondable Connections 
0523 Ultrapure II, PFA-coated hardware, w/Male Bondable 
Connections 
0524 Ultrapure II, w/Wil-Gard II

 110V, Male Bondable 

Connections 

0525 Ultrapure II, Female Connections, PFA-coated 
hardware, Wil-

Gard II™ sensor wires ONLY 

0530 Ultrapure II, w/Wil-

Gard II™ 110V, Female 

Connections 
0531 Ultrapure II, Female Connections, Wil-Gard 
II™ sensor wires only  
0532 Ultrapure II, PFA-coated hardware, w/Wil-Gard 
II™ 110V, Male Bondable Connections 
0533 Ultrapure II, PFA-coated hardware, 
w/Wil-

Gard II™ 220V, Male Bondable Connections 

0560 Split Manifold 
0561 Split Manifold, PFA Coated hardware 
0563 Split Manifold, discharge only 

0564 Split Manifold, Inlet Only 
0603 PFA-coated hardware, Wil-

Gard II™ 110V 

0608 PFA-coated hardware, Wil-

Gard II™ 220V 

0612 Ultrapure, PFA-coated hardware, Male Connection 
0618 Ultrapure, PFA-coated hardware, w/Wil-

Gard II™ 

110V, 
Male Connections 
0622 Ultrapure, w/Male Connections 
0623 Ultrapure, Adapter Block, No Muffler, Male 
Connections 
0624 Ultrapure, w/Wil-

Gard II™ 110V, Male Connections 

0660 Split Manifold, Wil-

Gard II™ 110V 

0661 Split manifold, PFA-coated hardware, Wil-

Gard II™ 

110V

THE THREE ACCU-FLO

 OPTIONS AVAILABLE: 

1. AxT: This is the same Accu-

Flo™ configuration that has been available from Wilden since March 

1994. An aluminum solenoid valve is attached directly to a T-series center section and the shaft/inner 

piston configuration is altered. 
2. AxP: This option uses a plastic (polypropylene or acetal) spacer that is assembled between the Pro-

Flo

®

 air valve and the Pro-Flo

®

 center section. The same solenoid operator 

 coil assembly that is 

found on AxT pumps is assembled on the plastic spacer discussed above for electronic interface. This 

spacer together with the Pro-Flo

®

 air valve replaces the aluminum air valve used in the AxT with a 

more chemically resistant option. 

Spacers will be available in the 1/4”, 1/2”,

 

and 1” sizes. 

 

The use of the Pro-Flo

®

 ADS provides additional flow in most applications (refer to EOM for details). 

The AxP provides the Pro-Flo

®

 benefits of lower start-up pressure, reduced blow-by, and increased life 

3. AxB: This option uses an Adapter Block in place of an air valve. A user supplied, 4-way pneumatic 

valve must be used in conjunction with this technology. This configuration enables the solenoid valve to 

be remotely installed, preventing chemical attack in very aggressive environments. Adapter Blocks are 

available for both the T and P-series center sections in all pump sizes. (See EOM AxB for details.) 

NOTE:

 

The “x” in the above Acc

u-

Flo™ descriptions are used in place of a pump model size. See 

Pump Designation System chart above

NOTE: 

Most elastomeric materials use colored dots for identification.

 

NOTE: 

Not all models are available with all material options.  

FKM

®

 is a registered trademarks of DuPont Dow Elastomers. 

Hytrel

®

 is a registered trademark of DuPont Dow Elastomers. 

Santoprene

®

 is a registered trademark of Monsanto Company, licensed to 

Advanced Elastomer Systems, L.P. 

A2 METAL

 

38 mm (1-1/2") Pump 
Maximum Flow Rate: 
507 lpm (134 gpm) 

 

 

A2    X /  X   X   XX 

  X  / XXX /  XX  / X   XX  / 

XXXX 

 

             

       

   

      

 

 

 

                       

   

   

  O-RINGS 

MODEL 

                       

   

 

VALVE SEAT 

 

                       

 

VALVE BALLS

 

SPECIALTY CODE 

 

                     

DIAPHRAGMS

 

 

(if applicable) 

 

               

  AIR VALVE 

   

     

 

   

 

             

CENTER SECTION

   

     

 

   

 

        

  OUTER PISTON 

   

     

 

   

 

 

       WETTED PATH 

     

 

   

 

 

   

AIR SYSTEM BASE TYPE 

     

 

 

 

 
 

 

Section 2 

W I L D E N   P U M P   D E S I G N A T I O N   S Y S T E M

 

Summary of Contents for WILDEN Accu-Flo A2

Page 1: ...EOM ENGINEERING OPERATION MAINTENANCE A2 Accu Flo Clamped Metal Pump WIL 10060 E 03 Where InnovationFlows...

Page 2: ...E Fitted T series Center Section 10 A2P Metal Rubber Fitted P series Center Section 11 A2P Metal PTFE Fitted P series Center Section 11 70 30 Operating Conditions 12 A2T Metal Rubber Fitted T series C...

Page 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Page 4: ...occurs fire or explosion could result Pump valves and containers must be properly grounded when handling flammable fluids and whenever discharge of static electricity is a hazard CAUTION Do not excee...

Page 5: ...onnection 0618 Ultrapure PFA coated hardware w Wil Gard II 110V Male Connections 0622 Ultrapure w Male Connections 0623 Ultrapure Adapter Block No Muffler Male Connections 0624 Ultrapure w Wil Gard II...

Page 6: ...quid chamber see shaded area FIGURE 2 When the solenoid valve is deenergized the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces diaphragm B away from th...

Page 7: ...254 10 0 E 279 11 0 F 28 1 1 G 97 3 8 H 76 3 0 J 191 7 5 K 211 8 3 L 173 6 8 M 107 4 2 N 127 5 0 P 8 0 3 R 33 1 3 DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 130 5 1 D 152 6 0 E 254...

Page 8: ...279 11 0 F 28 1 1 G 53 2 1 H 91 3 6 J 124 4 9 K 213 8 4 L 76 3 0 M 142 5 6 N 229 9 0 P 211 8 3 R 173 6 8 S 107 4 2 T 127 5 0 U 33 1 3 V 8 0 3 DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1...

Page 9: ...F 295 11 6 G 41 1 6 H 97 3 8 J 76 3 0 K 191 7 5 L 211 8 3 M 173 6 8 N 107 4 2 P 127 5 0 R 8 0 3 S 43 1 7 DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 124 4 9 D 254 10 0 E 267 10 5 F 2...

Page 10: ...mps should be specified so that daily operation parameters will fall in the center of the pump s performance curve A2T METAL PTFE FITTED Height 279 mm 11 0 Width 267 mm 10 5 Depth 191 mm 7 5 Est ShipW...

Page 11: ...ce pumps should be specified so that daily operation parameters will fall in the center of the pump s performance curve A2P METAL PTFE FITTED Height 279 mm 11 0 Width 267 mm 10 5 Depth 229 mm 9 0 Est...

Page 12: ...essure condition This curve can be applied to different pressure conditions to estimate the change in flow due to stroke rate A2P METAL ACCU FLO These curves demonstrate the flow created when the stro...

Page 13: ...line large enough to supply the volume of air necessary to achieve the desired pumping rate Consult manual for performance information The use of an air filter before the pump will ensure that the maj...

Page 14: ...y pressure is provided For the A2T the minimum supply pressure for reliable operation is 2 7 bar 40 psig The solenoid operated pump is permanently lubricated during assembly and requires no additional...

Page 15: ...atch the thickness of the material being pumped 4 Check for sticking ball check valves If the material being pumped is not compatible with the pump elastomers swelling may occur Replace ball check val...

Page 16: ...A2 is an air operated double diaphragm pump with wetted parts of aluminum stainless steel and Alloy C The single piece center section consisting of center block and air chambers is molded of polyprop...

Page 17: ...arge valve balls seats and O rings from the discharge manifold and inspect for nicks gouges chemical attack or abrasive wear Replace worn parts with genuine Wilden parts for reliable performance PTFE...

Page 18: ...hragm inner piston and disc spring separate from the shaft which remains connected to the opposite side diaphragm assembly PTFE fitted pumps come standard with back up diaphragms not shown Step 9 To r...

Page 19: ...one liquid chamber on its side and align center section with chamber using alignment marks made during disassembly Push down on diaphragm assembly until diaphragm is inverted Place opposite liquid ch...

Page 20: ...WIL 10060 E 03 Wilden 20 EXPLODED VIEW AND PARTS LISTING A2T METAL EXPLODED VIEW Section 8...

Page 21: ...02 3510 99 21 Back up Diaphragm 2 N R N R N R N R N R 02 1060 51 02 1060 51 02 1060 51 02 1060 51 02 1060 51 22 Diaphragm 2 02 1010 55 02 1010 55 02 1010 55 02 1010 55 02 1010 55 23 Valve Balls 4 02 1...

Page 22: ...WIL 10060 E 03 Wilden 22 A2P METAL EXPLODED VIEW...

Page 23: ...02 3701 01 02 3701 01 02 3701 01 02 3701 01 02 3701 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 22 Pistons Outer 2 02 4550 01 02 4550 01 02 4550 03 02 4550 04 02 4550 03 02 4550 01 02 45...

Page 24: ...A N A 02 1120 04 Electrical Information NEMA 41 UL CSA Part Number Voltage 10 Power W 10 Current A Resistivity DC AC DC AC 60 Hz 50 Hz Inrush Holding 00 2110 99 150 24 48 44 4 8 20 20 20 121 00 2110...

Page 25: ...WIL 10060 E 03 Wilden Notes...

Page 26: ...WIL 10060 E 03 Wilden Notes...

Page 27: ...WIL 10060 E 03 Wilden Notes...

Page 28: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without pr...

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