PSG Dover WILDEN Accu-Flo A2 Engineering, Operation & Maintenance Download Page 4

 

WIL-10060-E-03

 

Wilden

®

 

Precautions - Read First!

 

 
 

TEMPERATURE LIMITS: 

 

Polypropylene 

0°C to 79°C  

32°F to 175°F 

PVDF 

12°C to 107°C    

10°F to 225°F 

PFA 

7°C to 107°C    

20°F to 225°F 

Neoprene 

18°C to 93°C   

0°F to 200°F 

Buna-N 

12°C to 82°C   

10°F to 180°F 

EPDM 

51°C to 138°C   

60°F to 280°F 

FKM

® 

 

40°C to 177°C   

40°F to 350°F 

Wil-

Flex™

 

40°C to 107°C   

40°F to 225°F 

Saniflex™

 

29°C to 104°C   

20°F to 220°F 

Polyurethane 

12°C to 66°C  

10°F to 150°F  

Polytetrafluoroethylene 
(PTFE)

 1

 

4°C to 104°C 

40°F to 220°F  

Nylon 

18°C to 93°C  

0°F to 200°F 

Acetal 

29°C to 82°C   

20°F to 180°F  

SIPD PTFE  with 
Neoprene-backed 

4°C to 104°C  

40°F to 220°F  

SIPD  PTFE  with 
EPDM-backed 

10°C to 137°C   

14°F to 280°F  

Polyethylene 

0°C to 70°C 

32°F to 158°F 

Geolast

®

 

40°C to 82°C    

40°F to 180°F 

1

4°C to 149°C (40°F to 300°F) - 13 mm (1/2") and 25 mm (1") models only. 

NOTE: 

Not all materials are available for all models. See "Wilden Pump Designation 

System on page 5 for material options for your pump.

 

CAUTION: 

When choosing pump materials, be sure to check 

the temperature limits for all wetted components. 

CAUTION: 

Maximum temperature limits are based upon 

mechanical stress only. Certain chemicals will significantly  

reduce maximum safe operating temperatures. Consult the 

Chemical Resistance Guide for chemical compatibility and 

temperature limits. 

CAUTION: 

Always wear safety glasses when operating pump. 

If diaphragm rupture occurs, material being pumped may be 

forced out air exhaust. 

WARNING: 

Prevent static sparking 

 If static sparking occurs, 

fire or explosion could result. Pump, valves, and containers 

must be properly grounded when handling flammable fluids and 

whenever discharge of static electricity is a hazard. 

CAUTION: 

Do not exceed 8 .6 bar (125 psig) air  

supply pressure. 

CAUTION: 

Before any maintenance or repair is attempted, 

the compressed air line to the pump should be disconnected 
and all air pressure allowed to bleed from pump. Disconnect 

all intake, discharge and air lines. Drain the pump by turning 
it upside down and allowing any fluid to flow into a suitable 
container. Thoroughly flushed before installing into process 

lines. FDA- and USDA-approved pumps should be cleaned 
and/or sanitized before being used. 

CAUTION: 

Blow out air line for 10 to 20 seconds before 

attaching to pump to make sure all pipe line debris is clear. 

Use an in-line air filter. A 5µ (micron) air filter is 

recommended. 

NOTE: 

Tighten all fasteners prior to installation. Fittings 

may loosen during transportation. 

NOTE: 

When installing PTFE diaphragms, it is important to 

tighten outer pistons simultaneously (turning in opposite 

directions) to ensure tight fit. 

NOTE: 

Before starting disassembly, mark a line from each 

liquid chamber to its corresponding air chamber. This line will 

assist in proper alignment during reassembly. 

CAUTION: 

Verify the chemical compatibility of the process 

and cleaning fluid to the pump’s component materials in the 

Chemical Resistance Guide. 

CAUTION: 

Only explosion proof (NEMA 7) solenoid valves 

should be used in areas where explosion proof equipment is 

required. 

CAUTION: 

Do not lubricate lube-free pumps. 

 

CAUTION: 

The A2 pump is not submersible.

 

 

Section 1 

Summary of Contents for WILDEN Accu-Flo A2

Page 1: ...EOM ENGINEERING OPERATION MAINTENANCE A2 Accu Flo Clamped Metal Pump WIL 10060 E 03 Where InnovationFlows...

Page 2: ...E Fitted T series Center Section 10 A2P Metal Rubber Fitted P series Center Section 11 A2P Metal PTFE Fitted P series Center Section 11 70 30 Operating Conditions 12 A2T Metal Rubber Fitted T series C...

Page 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Page 4: ...occurs fire or explosion could result Pump valves and containers must be properly grounded when handling flammable fluids and whenever discharge of static electricity is a hazard CAUTION Do not excee...

Page 5: ...onnection 0618 Ultrapure PFA coated hardware w Wil Gard II 110V Male Connections 0622 Ultrapure w Male Connections 0623 Ultrapure Adapter Block No Muffler Male Connections 0624 Ultrapure w Wil Gard II...

Page 6: ...quid chamber see shaded area FIGURE 2 When the solenoid valve is deenergized the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces diaphragm B away from th...

Page 7: ...254 10 0 E 279 11 0 F 28 1 1 G 97 3 8 H 76 3 0 J 191 7 5 K 211 8 3 L 173 6 8 M 107 4 2 N 127 5 0 P 8 0 3 R 33 1 3 DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 130 5 1 D 152 6 0 E 254...

Page 8: ...279 11 0 F 28 1 1 G 53 2 1 H 91 3 6 J 124 4 9 K 213 8 4 L 76 3 0 M 142 5 6 N 229 9 0 P 211 8 3 R 173 6 8 S 107 4 2 T 127 5 0 U 33 1 3 V 8 0 3 DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1...

Page 9: ...F 295 11 6 G 41 1 6 H 97 3 8 J 76 3 0 K 191 7 5 L 211 8 3 M 173 6 8 N 107 4 2 P 127 5 0 R 8 0 3 S 43 1 7 DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 124 4 9 D 254 10 0 E 267 10 5 F 2...

Page 10: ...mps should be specified so that daily operation parameters will fall in the center of the pump s performance curve A2T METAL PTFE FITTED Height 279 mm 11 0 Width 267 mm 10 5 Depth 191 mm 7 5 Est ShipW...

Page 11: ...ce pumps should be specified so that daily operation parameters will fall in the center of the pump s performance curve A2P METAL PTFE FITTED Height 279 mm 11 0 Width 267 mm 10 5 Depth 229 mm 9 0 Est...

Page 12: ...essure condition This curve can be applied to different pressure conditions to estimate the change in flow due to stroke rate A2P METAL ACCU FLO These curves demonstrate the flow created when the stro...

Page 13: ...line large enough to supply the volume of air necessary to achieve the desired pumping rate Consult manual for performance information The use of an air filter before the pump will ensure that the maj...

Page 14: ...y pressure is provided For the A2T the minimum supply pressure for reliable operation is 2 7 bar 40 psig The solenoid operated pump is permanently lubricated during assembly and requires no additional...

Page 15: ...atch the thickness of the material being pumped 4 Check for sticking ball check valves If the material being pumped is not compatible with the pump elastomers swelling may occur Replace ball check val...

Page 16: ...A2 is an air operated double diaphragm pump with wetted parts of aluminum stainless steel and Alloy C The single piece center section consisting of center block and air chambers is molded of polyprop...

Page 17: ...arge valve balls seats and O rings from the discharge manifold and inspect for nicks gouges chemical attack or abrasive wear Replace worn parts with genuine Wilden parts for reliable performance PTFE...

Page 18: ...hragm inner piston and disc spring separate from the shaft which remains connected to the opposite side diaphragm assembly PTFE fitted pumps come standard with back up diaphragms not shown Step 9 To r...

Page 19: ...one liquid chamber on its side and align center section with chamber using alignment marks made during disassembly Push down on diaphragm assembly until diaphragm is inverted Place opposite liquid ch...

Page 20: ...WIL 10060 E 03 Wilden 20 EXPLODED VIEW AND PARTS LISTING A2T METAL EXPLODED VIEW Section 8...

Page 21: ...02 3510 99 21 Back up Diaphragm 2 N R N R N R N R N R 02 1060 51 02 1060 51 02 1060 51 02 1060 51 02 1060 51 22 Diaphragm 2 02 1010 55 02 1010 55 02 1010 55 02 1010 55 02 1010 55 23 Valve Balls 4 02 1...

Page 22: ...WIL 10060 E 03 Wilden 22 A2P METAL EXPLODED VIEW...

Page 23: ...02 3701 01 02 3701 01 02 3701 01 02 3701 01 02 3701 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 22 Pistons Outer 2 02 4550 01 02 4550 01 02 4550 03 02 4550 04 02 4550 03 02 4550 01 02 45...

Page 24: ...A N A 02 1120 04 Electrical Information NEMA 41 UL CSA Part Number Voltage 10 Power W 10 Current A Resistivity DC AC DC AC 60 Hz 50 Hz Inrush Holding 00 2110 99 150 24 48 44 4 8 20 20 20 121 00 2110...

Page 25: ...WIL 10060 E 03 Wilden Notes...

Page 26: ...WIL 10060 E 03 Wilden Notes...

Page 27: ...WIL 10060 E 03 Wilden Notes...

Page 28: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without pr...

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