PSG Dover WILDEN Accu-Flo A2 Engineering, Operation & Maintenance Download Page 19

 

 

WIL-10060-E-03

 

Wilden

®

 

19 

Disassembly / Reassembly

 

 

Reassembly Hints & Tips

 

Upon performing applicable maintenance to the air distribution 

system, the pump can now be reassembled. Please refer to 

the disassembly instructions for photos and parts placement. 

To reassemble the pump, follow the disassembly instructions 

in  reverse  order.  The  air  distribution  system  needs  to  be 

assembled  first,  then  the  diaphragms  and  finally  the  wetted 

path. Please find the applicable torque specifications on this 

page. The following tips will assist in the assembly process. 

• 

Clean the inside of the center section shaft bushing to 

ensure no damage is done to new seals. 

• 

Stainless bolts should be lubed to reduce the possibility 

of seizing during tightening. 

• 

Be sure to tighten outer pistons simultaneously on  

PTFE-fitted pumps to ensure proper torque values. 

• 

Place one liquid chamber on its side and align center 

section with chamber using alignment marks made 

during disassembly. Push down on diaphragm assembly 

until diaphragm is inverted. Place opposite liquid 

chamber on center section and align. 

 

 

• 

Position valve balls, seats, and o-rings in discharge manifold. Place 
vertical bolts through discharge manifold with threads pointing up. 

Install washer and start threads of bolt (about 11⁄2 turns).

 

• 

Place center section and liquid chambers on intake manifold. 

• 

Position discharge manifold and bolt assembly on liquid chambers. 
Ensure proper alignment of mating surfaces between liquid chambers 
and manifolds before tightening bolts. 

• 

Apply a small amount of Loctite 242 to the steel bore of the shaft from 
the diaphragm assembly. 

MAXIMUM TORQUE SPECIFICATIONS 

Description of Part 

Metal Pumps 

Solenoid Air Valve (Turbo-

Flo™)

 

3.4 N•m (30 in

-lb) 

Solenoid Air Valve (Pro-Flo

®

3.1 N•m (27 in

-lb) 

Adapter Block Air Valve 

3.1 N•m (27 in

-lb) 

Outer Piston, Rubber and PTFE-Fitted 

40.7 N•m (30 ft

-lb) 

Vertical Bolts 

13.0 N•m

 (115 in-lb) 

 

 
 
 

Summary of Contents for WILDEN Accu-Flo A2

Page 1: ...EOM ENGINEERING OPERATION MAINTENANCE A2 Accu Flo Clamped Metal Pump WIL 10060 E 03 Where InnovationFlows...

Page 2: ...E Fitted T series Center Section 10 A2P Metal Rubber Fitted P series Center Section 11 A2P Metal PTFE Fitted P series Center Section 11 70 30 Operating Conditions 12 A2T Metal Rubber Fitted T series C...

Page 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Page 4: ...occurs fire or explosion could result Pump valves and containers must be properly grounded when handling flammable fluids and whenever discharge of static electricity is a hazard CAUTION Do not excee...

Page 5: ...onnection 0618 Ultrapure PFA coated hardware w Wil Gard II 110V Male Connections 0622 Ultrapure w Male Connections 0623 Ultrapure Adapter Block No Muffler Male Connections 0624 Ultrapure w Wil Gard II...

Page 6: ...quid chamber see shaded area FIGURE 2 When the solenoid valve is deenergized the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces diaphragm B away from th...

Page 7: ...254 10 0 E 279 11 0 F 28 1 1 G 97 3 8 H 76 3 0 J 191 7 5 K 211 8 3 L 173 6 8 M 107 4 2 N 127 5 0 P 8 0 3 R 33 1 3 DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 130 5 1 D 152 6 0 E 254...

Page 8: ...279 11 0 F 28 1 1 G 53 2 1 H 91 3 6 J 124 4 9 K 213 8 4 L 76 3 0 M 142 5 6 N 229 9 0 P 211 8 3 R 173 6 8 S 107 4 2 T 127 5 0 U 33 1 3 V 8 0 3 DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1...

Page 9: ...F 295 11 6 G 41 1 6 H 97 3 8 J 76 3 0 K 191 7 5 L 211 8 3 M 173 6 8 N 107 4 2 P 127 5 0 R 8 0 3 S 43 1 7 DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 124 4 9 D 254 10 0 E 267 10 5 F 2...

Page 10: ...mps should be specified so that daily operation parameters will fall in the center of the pump s performance curve A2T METAL PTFE FITTED Height 279 mm 11 0 Width 267 mm 10 5 Depth 191 mm 7 5 Est ShipW...

Page 11: ...ce pumps should be specified so that daily operation parameters will fall in the center of the pump s performance curve A2P METAL PTFE FITTED Height 279 mm 11 0 Width 267 mm 10 5 Depth 229 mm 9 0 Est...

Page 12: ...essure condition This curve can be applied to different pressure conditions to estimate the change in flow due to stroke rate A2P METAL ACCU FLO These curves demonstrate the flow created when the stro...

Page 13: ...line large enough to supply the volume of air necessary to achieve the desired pumping rate Consult manual for performance information The use of an air filter before the pump will ensure that the maj...

Page 14: ...y pressure is provided For the A2T the minimum supply pressure for reliable operation is 2 7 bar 40 psig The solenoid operated pump is permanently lubricated during assembly and requires no additional...

Page 15: ...atch the thickness of the material being pumped 4 Check for sticking ball check valves If the material being pumped is not compatible with the pump elastomers swelling may occur Replace ball check val...

Page 16: ...A2 is an air operated double diaphragm pump with wetted parts of aluminum stainless steel and Alloy C The single piece center section consisting of center block and air chambers is molded of polyprop...

Page 17: ...arge valve balls seats and O rings from the discharge manifold and inspect for nicks gouges chemical attack or abrasive wear Replace worn parts with genuine Wilden parts for reliable performance PTFE...

Page 18: ...hragm inner piston and disc spring separate from the shaft which remains connected to the opposite side diaphragm assembly PTFE fitted pumps come standard with back up diaphragms not shown Step 9 To r...

Page 19: ...one liquid chamber on its side and align center section with chamber using alignment marks made during disassembly Push down on diaphragm assembly until diaphragm is inverted Place opposite liquid ch...

Page 20: ...WIL 10060 E 03 Wilden 20 EXPLODED VIEW AND PARTS LISTING A2T METAL EXPLODED VIEW Section 8...

Page 21: ...02 3510 99 21 Back up Diaphragm 2 N R N R N R N R N R 02 1060 51 02 1060 51 02 1060 51 02 1060 51 02 1060 51 22 Diaphragm 2 02 1010 55 02 1010 55 02 1010 55 02 1010 55 02 1010 55 23 Valve Balls 4 02 1...

Page 22: ...WIL 10060 E 03 Wilden 22 A2P METAL EXPLODED VIEW...

Page 23: ...02 3701 01 02 3701 01 02 3701 01 02 3701 01 02 3701 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 22 Pistons Outer 2 02 4550 01 02 4550 01 02 4550 03 02 4550 04 02 4550 03 02 4550 01 02 45...

Page 24: ...A N A 02 1120 04 Electrical Information NEMA 41 UL CSA Part Number Voltage 10 Power W 10 Current A Resistivity DC AC DC AC 60 Hz 50 Hz Inrush Holding 00 2110 99 150 24 48 44 4 8 20 20 20 121 00 2110...

Page 25: ...WIL 10060 E 03 Wilden Notes...

Page 26: ...WIL 10060 E 03 Wilden Notes...

Page 27: ...WIL 10060 E 03 Wilden Notes...

Page 28: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without pr...

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