Pro Mach Orion CTS Flex Stretchwrapper, Manual

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Orion Machine Manual
Revision 3.0 CTS Flex Stretchwrapper
25 July 2016 Troubleshooting
Page 4-15
"A" Model Specific Issues
Film Clamp Not Operating
Properly. (Opening And Closing
Inconsistently)
Clamp close delay timer at the
touchscreen is incorrect for the
application.
Look for the clamp to close smoothly, but
at the wrong time.
Observe the factory preset value on the
settings screen. Re-adjust the clamp close
delay timer as needed.
Air pressure to the machine is too
low.
Observe the pressure gauge at the pressure
regulator behind the lower rear access
panel.
Air supply to the machine should be 80
PSI @ 3CFM.
Air cylinder flow controls are set
incorrectly.
If the regulator shows correct pressure, the
flow controls are suspect.
Check the flow controls by manually acti-
vating the clamp jog function on the
touchscreen. Adjust the flow controls on
the clamp cylinders so that they operate
smoothly.
Air lines are pinched or
obstructed.
observe all 1/4 inch polyflow tubing.
Remove any obstruction. Correct any
pinched lines.
Debris or condensation is in the
air lines.
Purge the air filter / regulator.
If water appears, then condensation is in
the air lines. Correct the water issue, then
purge the air lines by manually jogging
the clamp until no water remains.
Break in the wiring to the clamp
solenoid.
There is DC voltage at the clamp PLC out-
put, but no voltage at the clamp solenoids.
Locate and repair break in the signal wir-
ing between the PLC and solenoids.
Clamp solenoids are defective
There is DC voltage at the clamp sole-
noids but the solenoids do not activate.
Replace the clamp solenoids.
Dual air passage is leaking.
Rotate the table manually with a load
positioned on the table. Listen for any air
leaks as the table rotates.
If leakage is suspect, replace dual air pas-
sage.
Table 4-1. Troubleshooting Chart (Continued)
PROBLEM POSSIBLE CAUSE SOLUTION