Polaris Ranger 500 2x4 2007, Service Manual

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2.6
MAINTENANCE
100 - 300 Hour Maintenance Interval
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(Km)
E
Fuel System 100 H 12M -
Check for leaks at tank cap, lines, fuel
valve, filter, pump, carburetor, replace lines
every two years
E
Fuel Filter 100 H 12M - Replace yearly
Radiator 100 H 12M - Inspect; clean external surfaces
Cooling Hoses 100 H 12M - Inspect for leaks
Engine Mounts 100 H 12M - Inspect
Exhaust Muffler / Pipe 100 H 12M - Inspect
E
Spark Plug 100 H 12M - Inspect; replace as needed
E
Ignition Timing 100 H 12M - Inspect
Wiring 100 H 12M -
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to
water, mud, etc.
Clutches (Drive and Driven) 100 H 12M - Inspect;clean; replace worn parts
Front Wheel Bearings 100 H 12M - Inspect; replace as needed
E Idle Speed (Carb Models) 100 H Adjust as needed
Toe Adjustment 100 H
Inspect periodically; adjust when parts are
replaced
Brake Fluid 200 H 24M - Change every two years (DOT 3 or DOT 4)
Spark Arrestor 300 H 36M - Clean out
Auxiliary Brake - Inspect daily; adjust as needed
Headlight Aim - Adjust as needed