Polaris Ranger 500 2x4 2007, Service Manual

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2.5
MAINTENANCE
2
50 - 100 Hour Maintenance Interval
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(KM)
General Lubrication 50 H 3 M -
Lubricate all grease fittings, pivots, cables,
etc.
Shift Linkage 50 H 6 M - Inspect, lubricate, adjust
Steering 50 H 6 M - Lubricate
Front Suspension 50 H 6 M - Lubricate
Rear Suspension 50 H 6 M - Lubricate
Carburetor Float Bowl
(if applicable)
50 H 6 M - Drain bowl periodically and prior to storage
E
Throttle Cable / Throttle
Pedal
50 H 6 M -
Inspect; adjust; lubricate; replace if
necessary
E
Choke Cable
(if applicable)
50 H 6 M -
Inspect; adjust; lubricate; replace if
necessary
E
Carburetor / Throttle Body
Air Intake Ducts / Flange
50 H 6 M - Inspect ducts for proper sealing/air leaks
Drive Belt 50 H 6 M - Inspect; adjust; replace as needed
Cooling System 50 H 6 M -
Inspect coolant strength seasonally;
pressure test system yearly
E
Engine Oil Change 100 H 6 M -
Perform a break-in oil change at 25 hours/
one month
E
Oil Filter Change 100 H 6 M - Replace with oil change
E
Oil Tank Vent Hose
(if applicable)
100 H 12 M - Inspect routing, condition
E
Valve Clearance 100 H 12 M - Inspect; adjust