Polaris Ranger 500 2x4 2007, Service Manual

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1.10
GENERAL INFORMATION
MODEL: RANGER 4X4 EFI
MODEL NUMBER: R07RH50AF,AR,AT
ENGINE MODEL: EH50PLE
CLUTCH CHART
Engine
Platform
Fuji Single Cylinder, 4-Stroke,
SOHC, Liquid Cooled
Engine Model Number EH500PLE223
Engine Displacement 499 cc
Number of Cylinders 1
Bore & Stroke (mm) 92 x 75 mm
Compression Ratio 10.2:1
Compression Pressure 70-90 psi
Engine Idle Speed 1200 ± 200 RPM
Valve Clearance Int./Ext. 0.152 mm (.006 in.)
Engine Hot Light Dash Light
Lubrication Pressurized Dry Sump
Oil Requirements 0W-40
Oil Capacity 2 qts. / 1.9 L
Coolant Capacity 2.25 qts. / 2.13 L
Exhaust System Single Canister Style
Fuel System
Fuel System Type Visteon Electronic Fuel Injection
Fuel Delivery Electronic Fuel Pump (in tank)
Fuel Pressure 39 psi
Fuel Filters 30 micron (in tank)
Fuel Capacity / Requirement
9 gal. (34 l)
87 Octane (minimum)
Electrical
Alternator Max Output 500 watts @ 3000 RPM
Lights : Main Headlights 2 - Dual Beam 35 watts / quartz
Tail 5 watts x 2
Brake 5 watts x 2
Indicator Panel Lights 1 watt (ea.)
Starting System Electric Start
Ignition System Visteon EFI (ECM Controlled)
Ignition Timing 10
° ±
1
°
BTDC @ 1150 RPM
Spark plug / Gap NGK BKR5E / .035 in. (0.9 mm)
Battery / Model / Amp Hr
Yuasa YB30L-B /
30 Amp Hr. / 12 Volt
Instrument Panel Type Indicator Lights / Hour Meter
DC Outlet Standard
Drivetrain
Transmission Type Polaris Automatic PVT
Gear Ratio:
High
Low
Rev.
3.83:1
8.71:1
5.9:1
Final Drive Ratio 3.70:1
Drive Ratio - Front 3.818:1
Shift Type In Line Shift - H / L / N / R
Trans. Oil Requirements Polaris AGL Gearcase Lube
Belt 3211077
Drive Belt Deflection 1.125” / 28.57 mm
Center Distance 10” / 254.5 mm
Clutch Offset 0.5” / 12.7 mm
Steering / Suspension
Front Suspension MacPherson Strut
Front Travel 8 in. / 20 cm
Rear Suspension Independent Rear Suspension
Rear Travel 9 in. / 23 cm
Ground Clearance 11.5 in. (29 cm)
Shock Preload Adjustment
Front / Rear
Cam Adjustment
2-2” Twin Tubes
Turning Radius 132 in. / 335 cm
Toe Out 1/8-1/4 in. / 3-6.35 mm
Wheels / Brakes
Front Wheel Size 12 x 6 / 10 gauge
Rear Wheel Size 12 x 8 / 10 gauge
Front Tire
Make / Model / Size
Titan / AT489 / 25x10-12
Rear Tire
Make / Model / Size
Titan / AT489 / 25x11-12
F/R Tire Air Pressure 8-12 psi Front / 8-12 psi Rear
Brake - Front Dual Hydraulic Disc
Brake - Rear Dual Hydraulic Disc
Parking Brake Foot Actuated (Mechanical)
Brake Fluid DOT 3 or DOT 4
Altitude
Shift
Weight
Drive
Spring
Driven
Spring Driven
Helix
Meters
(Feet)
0-1500
(0-5000)
10 MH
(5630513)
Blu/Grn
(7041157)
Black
(7041782)
45°
(5131446)
1500-3700
(5000 - 12000)
10 WH
(5630710)
Blu/Grn
(7041157)
Black
(7041782)
45°
(5131446)