Polaris Ranger 500 2x4 2007, Service Manual

Page: 101 / 345

3.42
ENGINE
Water Pump Mechanical Seal Removal
(Engine Installed)
This tool allows a technician to replace the mechanical water
pump seal on EH50PL engines without removing the engine and
splitting the cases.
1. After the coolant has been drained, remove the water pump
cover, impeller and the sealing washer.
2. Slide the main puller body over the outer portion of the
mechanical seal as shown below and turn T-Handle
clockwise until it contacts water pump shaft. Continue
rotating until outer portion of mechanical seal is separated
from the metal seal body.
3. Insert the puller legs between the water pump drive shaft
and the remaining portion of the mechanical seal. Attach
the puller legs to the main puller body.
4. Ensure that the split between the puller legs is fully
supported by the main body of the tool.
5. Tighten the hex socket screws on the puller legs sufficiently
so the lip of the puller legs will grasp the mechanical seal.
6. Turn the puller T-Handle clockwise until it contacts the
water pump shaft. Continue rotating until the remaining
portion of mechanical seal has been removed from the
cases. Pump shaft oil seal can also be replaced at this time
if necessary.
7. The Water Pump Install Kit (PN 5131135) is required to
install the new mechanical seal. This tool is available
separately and it is also included in the Crankshaft / Water
Pump Seal Installation Kit
(PN 2871283)
Water Pump Mechanical Seal Puller:
(PN 2872105)
Replacement T-Handle:
(PN 2872106)
CAUTION
Improper or careless use of this tool or procedure
can result in a bent water pump shaft. Pump
shaft replacement requires engine removal and
crankcase separation. Use caution while
performing this procedure. Make sure that the
puller is parallel to the shaft at all times.
Do not place side loads on the water pump shaft
or strike the puller or shaft in any way.
Impeller
Mechanical Seal
Oil
Seal
Sealing Washer
(Copper or Aluminium)
Coolant Drain
Bolt
Sealing Washer
T-Handle
Main Puller Body
Main puller
body
Position the split 90
o
to opening on main
puller body
Hex Socket Screws
Puller Legs
Lip must grasp inside
of mechanical seal