Polaris Ranger 500 2x4 2007, Service Manual

Page: 177 / 345

5.20
BODY / STEERING / SUSPENSION
Box Removal
1. Lift the cargo box into the dump position.
2. Disconnect the rear wire harness attached to the tail lights.
3. Remove the upper clip and pin attaching the shock to the
cargo box.
4. Remove the screw (A) that secures the hinge pin to the
frame on both sides.
5. Remove the hinge pin from both sides.
6. With both hinge pins removed, remove the box from the
frame. Two people maybe needed to remove the box from
the frame.
Box Installation
1. If the shock was replaced, install the lower portion of the
shock to the frame and secure it with the pin and clip.
2. Place the cargo box onto the frame. Align the hinges of the
box with the bracket on the frame.
3. Install the box hinges on both sides.
4. Secure the box hinges with the hinge screws on both sides.
5. With the hinges installed, attach the shock to the cargo box
by inserting the pin and clip.
6. Lower the box and secure the latch.
CAUTION
Safely support the box during the remainder of
the removal process. The box is not as stable
with the shock removed.
CAUTION
Safely support the box during the remainder of
the removal process. The box is not as stable
with the hinge pins removed.
Shock Pin
A
CAUTION
Use caution when removing the box. It is
recommended to have two people carefully
remove the box from the frame.
Slide Hinge Pin Out
Lower
Shock Pin