Polaris GEM E Series, Service Manual

Page: 6 / 174

1 - 4 INTRODUCTION
November 2007 GEM Service Manual
FASTENER USAGE (CONTINUED)
TORQUE SPECIFICATIONS
Description Thread
Size
Use
Loctite®
242
Inch-Pounds Foot-
Pounds
Battery cables to battery post
NO 95-105 in/lbs 5/16"
post
120-180 in/lbs 3/8"
post
---
Brake line to wheel/master cylinder
NO 37 ---
Brake master cylinder to frame
5/16 - 18 NO 225 ---
Brake pedal assembly to frame
5/16 - 18 NO 225 ---
Brake pedal to push rod
3/8 - 16 NO --- 30
Brake, parking – cable mount to rear
suspension
½” x 13 NO --- 50
Control arm to frt. suspension frame
M12 x 1.75 NO --- 30
Differential to frt. suspension frame
5/16 – 18 NO 225 ---
Front suspension frame to frame (lower)
M12 x 1.75 YES --- 60
Front suspension frame to frame (upper)
3/8 – 16 YES --- 30
Ball joint pinch bolt
M6 – 1 YES --- 30
Motor to differential
¼ - 20 YES 65 ---
Rack & pinion to frt. suspension frame
M8 x 1.25 NO 225 ---
Rear suspension frame to frame
M12 x 1.75 NO --- 60
Seat belt D-ring to frame
NO --- 60
Seat belt end to frame
NO --- 60
Seat belt latch assembly to frame
NO --- 60
Seat belt latch assembly to bracket – bucket
seat
NO --- 60
Seat belt retractor to bracket – bucket seat
NO --- 60
Seat belt retractor to frame – bench seat
NO --- 60
Shock absorber lower bolt
M12 x 1.75 NO --- 60
Shock absorber upper bolt
M12 x 1.75 NO --- 60
Steering column pinch bolt
3/8 – 16 NO --- 35
Steering column to dash frame
5/16 – 18 NO 225 ---
Steering wheel to steering shaft
NO --- 20
Tie rod stud nut
M10 x 1.5 NO --- 35
Wheel lug nuts
12mm NO --- 65