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INTRODUCTION
November 2007
GEM Service Manual
INTRODUCTION
Appropriate service methods and proper repair
procedures are essential for the safe, reliable
operation of your vehicles, as well as the safety of
the individual doing the work. This service manual
provides general directions for accomplishing
service and repair work with recommended
techniques. Following them will help ensure
reliability.
There are numerous variations in procedures,
techniques, tools, and parts for servicing your
vehicle, as well as in the skill levels of the
individuals doing the work. This manual cannot
possibly anticipate all such variations and provide
advice or cautions for each. Accordingly, anyone
who departs from the instructions provided in this
manual must first establish that he/she
compromises neither their personal safety nor
vehicle integrity by their choice of methods, tools,
or parts.
GENERAL WARNINGS
Observe the following safety precautions whenever
you are working on your vehicle:
•
Always wear safety glasses for eye protection.
•
Use safety stands whenever a procedure
requires you to be under the vehicle.
•
Be sure that the ignition switch is always in the
OFF position and that the key is removed.
•
Be sure to switch the 72-volt master disconnect
to OFF.
•
Set the parking brake and place wood blocks
(4" x 4" or larger) to the front and rear surfaces
of the tires to restrain the vehicle from
movement.
•
Do not smoke while working on your vehicle.
Batteries produce hydrogen gas that is
extremely flammable and will explode upon
exposure to any ignition source.
•
Remove rings, watches, loose jewelry, and
loose clothing when working on your vehicle to
avoid injury.
NOTE: The terms right-hand (RH) and left-hand
(LH) are relative to one sitting in the driver's
seat. Therefore, right-hand refers to the
passenger side, and left-hand refers to the
driver's side of the vehicle.
Summary of Contents for GEM E Series
Page 2: ......
Page 87: ...ELECTRICAL 5 40 November 2007 GEM Service Manual ...
Page 95: ...ELECTRICAL 5 48 November 2007 GEM Service Manual ELECTRICAL OVERVIEW ...
Page 97: ...ELECTRICAL 5 50 November 2007 GEM Service Manual POWER DISTRIBUTION ...
Page 98: ...5 51 ELECTRICAL GEM Service Manual November 2007 CHARGING SYSTEM ...
Page 99: ...ELECTRICAL 5 52 November 2007 GEM Service Manual CHARGING SYSTEM CONTINUED e6S eLXD OPTION ...
Page 100: ...5 53 ELECTRICAL GEM Service Manual November 2007 PARK BRAKE CIRCUIT ...
Page 101: ...ELECTRICAL 5 54 November 2007 GEM Service Manual DC DC CONVERTER ...
Page 102: ...5 55 ELECTRICAL GEM Service Manual November 2007 MAIN CONTACTOR ...
Page 103: ...ELECTRICAL 5 56 November 2007 GEM Service Manual MAIN CONTACTOR CONTINUED e6S eLXD OPTION ...
Page 104: ...5 57 ELECTRICAL GEM Service Manual November 2007 MOTOR CONTROLLER SYSTEM ...
Page 105: ...ELECTRICAL 5 58 November 2007 GEM Service Manual MOTOR CONTROLLER SYSTEM CONTINUED ...
Page 106: ...5 59 ELECTRICAL GEM Service Manual November 2007 DISPLAY RD ...
Page 107: ...ELECTRICAL 5 60 November 2007 GEM Service Manual DISPLAY CONTINUED ...
Page 108: ...5 61 ELECTRICAL GEM Service Manual November 2007 DISPLAY CONTINUED ...
Page 109: ...ELECTRICAL 5 62 November 2007 GEM Service Manual HORN POWER OUTLET ...
Page 110: ...5 63 ELECTRICAL GEM Service Manual November 2007 HEATER ...
Page 111: ...ELECTRICAL 5 64 November 2007 GEM Service Manual DASH FAN ...
Page 112: ...5 65 ELECTRICAL GEM Service Manual November 2007 SECURITY LIGHT BAR ...
Page 113: ...ELECTRICAL 5 66 November 2007 GEM Service Manual AUDIO SYSTEM ...
Page 115: ...ELECTRICAL 5 68 November 2007 GEM Service Manual FRONT LIGHTING EXCEPT NEW YORK ...
Page 116: ...5 69 ELECTRICAL GEM Service Manual November 2007 FRONT LIGHTING NEW YORK ...
Page 117: ...ELECTRICAL 5 70 November 2007 GEM Service Manual REAR LIGHTING EXCEPT NEW YORK ...
Page 118: ...5 71 ELECTRICAL GEM Service Manual November 2007 REAR LIGHTING NEW YORK ...
Page 119: ...ELECTRICAL 5 72 November 2007 GEM Service Manual REAR LIGHTING ...
Page 120: ...5 73 ELECTRICAL GEM Service Manual November 2007 REAR LIGHTING CONTINUED ...
Page 121: ...ELECTRICAL 5 74 November 2007 GEM Service Manual TURN SIGNAL REMINDER CIRCUIT ...
Page 122: ...5 75 ELECTRICAL GEM Service Manual November 2007 WIPER WASHER ...
Page 156: ...7 9 BODY INSTALLATION OF SCUFF GUARDS CONTINUED 10 Finish e4 GEM Service Manual November 2007 ...