5 - 27 ELECTRICAL
GEM Service Manual
November 2007
CHARGING
WARNING: CHARGE BATTERIES ONLY IN
WELL-VENTILATED AREA. KEEP SPARKS OR
FLAMES AWAY FROM A CHARGING BATTERY.
Become familiar with the charger and follow the
instructions. See Charger in this section.
1. Batteries should be charged after each period
of use.
2. Lead-acid batteries do not develop a memory
and need not be fully discharged before
recharging.
3. Check electrolyte level. See Watering in this
section.
4. Tighten all vent caps before charging.
5. Do not undercharge the batteries. Under
charging causes stratification.
6. Do not charge a frozen battery.
7. Avoid charging at temperatures above 120
°
F.
CHARGER
DESCRIPTION
Fig. 15 Delta-Q Charger
1 - Battery charger
The battery charger is located under the hood
assembly and is mounted to a plate above the
motor/gear box assembly, and is an integral part of
the vehicle. (See figure 15).
The battery charge receptacle is located on the
front hood assembly. It accepts a standard 3 wire
(grounded) extension cord and should not exceed
25 feet in length 12 gauge or heavier.
OPERATION
Insert the proper extension cord into the battery
charger receptacle and into a standard 110-volt
A/C, 15 amp-breaker outlet. (GFI is recommended).
If using a GFI protected charger cord, plug into
a standard circuit breaker that is NOT GFI
protected.
NOTE: Make sure the master disconnect switch
is in the ON position.
When the battery charger is active, the control
circuit prevents operation of the vehicle and the
LCD is disabled. The indicator light will inform you
of the battery charge status.
CAUTION: Fully charge batteries before
extended periods of use and/or storage. In
extreme temperature (hot/cold) climates, battery
self discharge will increase. Batteries will also
freeze if not properly charged.
REPLACEMENT
1. Turn the master disconnect switch OFF.
2. Remove upper and lower dash panels.
3. Disconnect electrical connections, noting
connection and orientation, from harness,
controller and MC.
4. Open the hood.
5. Disconnect the charge receptacle wire from
the charger.
6. Raise and support the vehicle using a
suitable hoist.
7. Remove four mounting nuts and bolts from
the charger.
8. Reverse procedure to install.
Summary of Contents for GEM E Series
Page 2: ......
Page 87: ...ELECTRICAL 5 40 November 2007 GEM Service Manual ...
Page 95: ...ELECTRICAL 5 48 November 2007 GEM Service Manual ELECTRICAL OVERVIEW ...
Page 97: ...ELECTRICAL 5 50 November 2007 GEM Service Manual POWER DISTRIBUTION ...
Page 98: ...5 51 ELECTRICAL GEM Service Manual November 2007 CHARGING SYSTEM ...
Page 99: ...ELECTRICAL 5 52 November 2007 GEM Service Manual CHARGING SYSTEM CONTINUED e6S eLXD OPTION ...
Page 100: ...5 53 ELECTRICAL GEM Service Manual November 2007 PARK BRAKE CIRCUIT ...
Page 101: ...ELECTRICAL 5 54 November 2007 GEM Service Manual DC DC CONVERTER ...
Page 102: ...5 55 ELECTRICAL GEM Service Manual November 2007 MAIN CONTACTOR ...
Page 103: ...ELECTRICAL 5 56 November 2007 GEM Service Manual MAIN CONTACTOR CONTINUED e6S eLXD OPTION ...
Page 104: ...5 57 ELECTRICAL GEM Service Manual November 2007 MOTOR CONTROLLER SYSTEM ...
Page 105: ...ELECTRICAL 5 58 November 2007 GEM Service Manual MOTOR CONTROLLER SYSTEM CONTINUED ...
Page 106: ...5 59 ELECTRICAL GEM Service Manual November 2007 DISPLAY RD ...
Page 107: ...ELECTRICAL 5 60 November 2007 GEM Service Manual DISPLAY CONTINUED ...
Page 108: ...5 61 ELECTRICAL GEM Service Manual November 2007 DISPLAY CONTINUED ...
Page 109: ...ELECTRICAL 5 62 November 2007 GEM Service Manual HORN POWER OUTLET ...
Page 110: ...5 63 ELECTRICAL GEM Service Manual November 2007 HEATER ...
Page 111: ...ELECTRICAL 5 64 November 2007 GEM Service Manual DASH FAN ...
Page 112: ...5 65 ELECTRICAL GEM Service Manual November 2007 SECURITY LIGHT BAR ...
Page 113: ...ELECTRICAL 5 66 November 2007 GEM Service Manual AUDIO SYSTEM ...
Page 115: ...ELECTRICAL 5 68 November 2007 GEM Service Manual FRONT LIGHTING EXCEPT NEW YORK ...
Page 116: ...5 69 ELECTRICAL GEM Service Manual November 2007 FRONT LIGHTING NEW YORK ...
Page 117: ...ELECTRICAL 5 70 November 2007 GEM Service Manual REAR LIGHTING EXCEPT NEW YORK ...
Page 118: ...5 71 ELECTRICAL GEM Service Manual November 2007 REAR LIGHTING NEW YORK ...
Page 119: ...ELECTRICAL 5 72 November 2007 GEM Service Manual REAR LIGHTING ...
Page 120: ...5 73 ELECTRICAL GEM Service Manual November 2007 REAR LIGHTING CONTINUED ...
Page 121: ...ELECTRICAL 5 74 November 2007 GEM Service Manual TURN SIGNAL REMINDER CIRCUIT ...
Page 122: ...5 75 ELECTRICAL GEM Service Manual November 2007 WIPER WASHER ...
Page 156: ...7 9 BODY INSTALLATION OF SCUFF GUARDS CONTINUED 10 Finish e4 GEM Service Manual November 2007 ...