ELECTRICAL 5 - 4
November 2007
GEM Service Manual
DRIVE SYSTEM
DESCRIPTION
Fig. 3 Drive System
The drive system consists of the main contactor,
motor controller, DC motor, state of charge
indicator, tachometer, accelerator foot pedal, drive
mode switch, main wiring harness and other
associated wiring.
OPERATION
The drive system is powered by the 72 VDC
generated by the batteries. If the main contactor is
closed, the motor controller provides drive voltage
to the motor based on inputs from the drive mode
switch, motor tachometer, and the accelerator foot
pedal position. The position of the drive mode
switch determines vehicle direction. The variable
speed, reversible, DC motor supplies mechanical
drive power. Power and drive system operation is
monitored by the motor controller; status
information is displayed on the LCD display.
The basic operation procedures described in the
Owner's Manual must be followed for the drive
system to operate properly. If the drive system
does not operate, verify the following steps have
been completed:
•
Master disconnect switch (see figure 4) is
shown in the ON position.
•
Batteries are charged, but the battery charger is
not plugged in.
•
Parking brake has been released.
•
Key switch (see figure 5, item 6) is in the ON
position.
•
After turning the key switch on, the vehicle drive
mode switch (see figure 5, item 5) has been
placed in DRIVE LOW, DRIVE HIGH, or
REVERSE.
Fig. 4 Master Disconnect Switch
Fig. 5 Instrument Pod
1 - Turn Signal Lever/Windshield Wiper Switch/Horn Button
2 - Light Switch
3 - LCD Display
4 - Trip Reset Button
5 - Vehicle Drive Mode Switch
6 - Key Switch
Summary of Contents for GEM E Series
Page 2: ......
Page 87: ...ELECTRICAL 5 40 November 2007 GEM Service Manual ...
Page 95: ...ELECTRICAL 5 48 November 2007 GEM Service Manual ELECTRICAL OVERVIEW ...
Page 97: ...ELECTRICAL 5 50 November 2007 GEM Service Manual POWER DISTRIBUTION ...
Page 98: ...5 51 ELECTRICAL GEM Service Manual November 2007 CHARGING SYSTEM ...
Page 99: ...ELECTRICAL 5 52 November 2007 GEM Service Manual CHARGING SYSTEM CONTINUED e6S eLXD OPTION ...
Page 100: ...5 53 ELECTRICAL GEM Service Manual November 2007 PARK BRAKE CIRCUIT ...
Page 101: ...ELECTRICAL 5 54 November 2007 GEM Service Manual DC DC CONVERTER ...
Page 102: ...5 55 ELECTRICAL GEM Service Manual November 2007 MAIN CONTACTOR ...
Page 103: ...ELECTRICAL 5 56 November 2007 GEM Service Manual MAIN CONTACTOR CONTINUED e6S eLXD OPTION ...
Page 104: ...5 57 ELECTRICAL GEM Service Manual November 2007 MOTOR CONTROLLER SYSTEM ...
Page 105: ...ELECTRICAL 5 58 November 2007 GEM Service Manual MOTOR CONTROLLER SYSTEM CONTINUED ...
Page 106: ...5 59 ELECTRICAL GEM Service Manual November 2007 DISPLAY RD ...
Page 107: ...ELECTRICAL 5 60 November 2007 GEM Service Manual DISPLAY CONTINUED ...
Page 108: ...5 61 ELECTRICAL GEM Service Manual November 2007 DISPLAY CONTINUED ...
Page 109: ...ELECTRICAL 5 62 November 2007 GEM Service Manual HORN POWER OUTLET ...
Page 110: ...5 63 ELECTRICAL GEM Service Manual November 2007 HEATER ...
Page 111: ...ELECTRICAL 5 64 November 2007 GEM Service Manual DASH FAN ...
Page 112: ...5 65 ELECTRICAL GEM Service Manual November 2007 SECURITY LIGHT BAR ...
Page 113: ...ELECTRICAL 5 66 November 2007 GEM Service Manual AUDIO SYSTEM ...
Page 115: ...ELECTRICAL 5 68 November 2007 GEM Service Manual FRONT LIGHTING EXCEPT NEW YORK ...
Page 116: ...5 69 ELECTRICAL GEM Service Manual November 2007 FRONT LIGHTING NEW YORK ...
Page 117: ...ELECTRICAL 5 70 November 2007 GEM Service Manual REAR LIGHTING EXCEPT NEW YORK ...
Page 118: ...5 71 ELECTRICAL GEM Service Manual November 2007 REAR LIGHTING NEW YORK ...
Page 119: ...ELECTRICAL 5 72 November 2007 GEM Service Manual REAR LIGHTING ...
Page 120: ...5 73 ELECTRICAL GEM Service Manual November 2007 REAR LIGHTING CONTINUED ...
Page 121: ...ELECTRICAL 5 74 November 2007 GEM Service Manual TURN SIGNAL REMINDER CIRCUIT ...
Page 122: ...5 75 ELECTRICAL GEM Service Manual November 2007 WIPER WASHER ...
Page 156: ...7 9 BODY INSTALLATION OF SCUFF GUARDS CONTINUED 10 Finish e4 GEM Service Manual November 2007 ...