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Baja 90cc & Wilderness 90cc

Read this manual carefully. t contains important safety information.

Children under the age of 16 should be supervised by a responsible adult. 

Always wear a helmet; t could save your Life!

Do not remove this operator’s manual from this vehicle, according to guidelines with the U.S. Consumer Product Safety Commission.

Meets the requirements of ANS-SVA-1-2001

Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and operating an off-road vehicle.

OWNER’S MANUAL

Minimum Age Requirement
90cc Model: 12

n the Province of Quebec Canada the 

minimum operator age shall be 14+ as 

specified by the Quebec Off-Highway 

Vehicles Act.

Please note that photographs of the 

ATV in this manual my differ from your 

ATV due to specifications required by 

different countries.

Rev B

Содержание Baja 90cc

Страница 1: ...uct Safety Commission Meets the requirements of ANSI SVIA 1 2001 Please obtain review and follow provincial municipal government acts and regulations pertaining to owning and operating an off road veh...

Страница 2: ...rranty is void if Frame is bent or broken due to abuse If wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA MOTORSPORTS LLC i...

Страница 3: ...part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator The manual contains important safety information and instructions which should be...

Страница 4: ...21 BRAKING 26 TURNING 27 SKIDDING OR SLIDING 28 OPERATION ON HILLS 28 RIDING OVER OBSTACLES 32 RIDING THROUGH WATER 33 ACCESSORY USE AND VEHICLE LOADING 37 INSPECTION AND MAINTENANCE 38 TOOLS 40 SPAR...

Страница 5: ...t to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to...

Страница 6: ...the ATV carefully and follow the operations procedures as described Never operate the ATV without proper instruction Take a training course Beginners should be trained by a licensed instructor Always...

Страница 7: ...essive speeds Never operate the ATV on hills that are too steep for the ATV or for the operator s ability Practice on smaller hills before attempting larger hills Always follow the proper procedures f...

Страница 8: ...ery surfaces such as ice go slowly and be very cautious in order to avoid going out of control when skidding or sliding Never operate an ATV in fast flowing water or in water deeper than that specifie...

Страница 9: ...ATV 90 Right Left...

Страница 10: ...on for the engine Use the chart to select a viscosity rating based on the temperature range in your area NOTE In very cold weather below 5 F 15 C use SAE10W 30 for good starting and smooth operation c...

Страница 11: ...Tire Specified Front 19 x 7 8 Rear 18 x 9 5 8 Maximum tire pressure 7psi for operating condition UNDER MOINE DE 14 Quebec Canada L op ration du VTT par des enfants de moins de 14 ans augmente les risq...

Страница 12: ...u sur un terrain cahoteux ainsi que dans les virages vitez les surfaces pav es car celles ci augmentent les risques de perte de contr le ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR UTILISEZ touj...

Страница 13: ...arting button Headlight Switch d This switch controls the operation of the headlights Available positions are HI LO and OFF RIGHT HANDLEBAR Throttle Lever Control the engine and ATV speed with the thr...

Страница 14: ...n during Operation 1 Avoid unnecessary idling of the engine at a high speeds Doing so will damage the engine components 2 The clutch will wear out quickly if the dirt bike is operated with the clutch...

Страница 15: ...VALVE This vehicle has a manually operated fuel valve There are two positions ON and OFF See the picture below for the correct operation of this valve FUEL TANK CAP To open the fuel tank cap take the...

Страница 16: ...Improper fueling of the ATV could be hazardous Failing to follow safety precautions when refueling could result in a fire or allow you to breathe toxic fumes Refuel in a well ventilated area Make sur...

Страница 17: ...nd then confirm with the B button Once this in step is complete the speedometer is set 5 If you want to reset you should disconnect the power press the reset button C and then connect the power After...

Страница 18: ...operators The adult supervisor should grasp the lanyard and follow behind the ATV while the beginner is learning to operate the ATV The adult supervisor should pull the lanyard to remove the remote st...

Страница 19: ...earn to find these controls without looking for them because you will not have time to look for them when you are riding Canadian residents must obtain review and follow all provincial and municipal g...

Страница 20: ...ank cap closed securely Engine stop switch Proper operation Engine oil Proper level Check the oil by inspecting the Engine Oil indicator located at the bottom of the engine The engine oil should compl...

Страница 21: ...LE LOADING section in this manual WARNING Operating this ATV with improper modifications could be hazardous Improper installation of accessories or modifications to this vehicle may cause changes in h...

Страница 22: ...ect you from injury Wear a good pair of gloves strong boots that are over the ankle long pants and a long sleeve shirt WARNING Operating this ATV without wearing an approved DOT motorcycle helmet eye...

Страница 23: ...much Avoid Constant Low Rotating Speed Operating the engine at constant low rotating speed light load can cause parts to glaze and not seal properly Allow the engine to accelerate freely without exce...

Страница 24: ...oon as you start the engine Unexpected movement could cause you to lose control of the ATV Be sure to set the parking brake before you start the engine WARNING Running your ATV indoors where there is...

Страница 25: ...e Paved surfaces may seriously affect handling and control of the ATV and may cause the vehicle to lose control Avoid operating the ATV on paved surfaces if possible If you must ride on a paved surfac...

Страница 26: ...an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off WARNING Removing your hands from the handlebar or feet from the footrests during operation could...

Страница 27: ...practiced the skills necessary to control the ATV on such terrain Always be especially cautious on this kind of terrain WARNING Failing to use extra care when operating this ATV on unfamiliar terrain...

Страница 28: ...to lose control of the ATV Make sure to apply the rear brake before you release the parking brake Release the front brake lever and open the throttle gradually to move forward WARNING Opening the thr...

Страница 29: ...he brake to slow down before you begin to turn BRAKING WARNING Braking hard on slippery surfaces could be hazardous The ATV could skid and go out of control if you brake too hard Apply the brakes ligh...

Страница 30: ...r toward the inside of the turn to maintain your balance Natural turning forces which can push the vehicle to the outside of the turn increase as the speed or the turn sharpness increases This means y...

Страница 31: ...LS WARNING Skidding or sliding improperly could be hazardous You may lose control of your ATV when you regain traction unexpectedly This may cause the ATV to overturn Learn to safely control skidding...

Страница 32: ...V could flip over backwards Never go over the top of any hill at a high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill To climb a hill with the ATV...

Страница 33: ...the vehicle has begun to roll backwards 3 After the vehicle has stopped apply the rear brake 4 Set the parking brake and dismount to the left while still leaning uphill 5 Use one of the following proc...

Страница 34: ...slowly with the throttle released 5 Apply the rear brake to control the speed 6 Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill...

Страница 35: ...if possible TRAVERSING A SLOPE WARNING Operating this ATV over obstacles improperly could be hazardous Improperly crossing obstacles could cause loss of control or a collision It would also cause the...

Страница 36: ...NG Operating this ATV through deep or fast flowing water could be hazardous The ATV tires may float losing traction and then loss of control This could lead to an accident Never operate this ATV in fa...

Страница 37: ...ng If the brakes do not regain full stopping power ask your authorized service center to check them before you continue riding your ATV Water that enters the brakes may freeze after you park your ATV...

Страница 38: ...nd prevention of hypothermia Information is available at libraries and through government agencies Plan your winter rides with safety and comfort in mind Dress for the worst conditions you might encou...

Страница 39: ...loss of control Severe injury or death could occur if you lose control of the ATV Go slowly and be careful when riding on snow covered terrain Always be alert to changing terrain conditions WARNING R...

Страница 40: ...ight would cause the vehicle to be harder to steer 4 Do not add accessories or cargo which interferes with controls or other equipment 5 Do not carry heavy or bulky cargo 6 Distribute cargo weight eve...

Страница 41: ...aner C Exhaust pipe bolt and muffler bolt T T T Cylinder head cylinder and muffler C C Spark plug C R Idle Speed I I I Throttle cable I I I Fuel line I I I Brakes I I I Tires Inspect every month Drive...

Страница 42: ...you use your ATV under severe conditions it will need maintenance more often than shown in the chart Operating your ATV under severe conditions causes more wear on your ATV Severe conditions include o...

Страница 43: ...that the engine may need adjustment or another plug type may be needed Consult your authorized dealer or Baja Motorsports if your plug insulator is not a light brown color CAUTION Failing to use the p...

Страница 44: ...just the gap to 0 6 0 7mm for good ignition Use a thickness gauge to check the gap CAUTION Improper installation of the spark plug could damage your ATV An overly tight or cross threaded spark plug wi...

Страница 45: ...42 Battery Installation INITIAL SERVICE AND INSTALLATION OF BATTERY...

Страница 46: ...43...

Страница 47: ...44...

Страница 48: ...45...

Страница 49: ...the vehicle using cover and strap WARNING DO NOT open sealed caps to add water to battery Always wear safety glasses and charge in a ventilated area If battery gets hot to the touch discontinue chargi...

Страница 50: ...it is not within the correct limits WARNING Operating the vehicle with an inadequate throttle lever free distance could be hazardous Inadequate throttle lever free distance could cause engine speed t...

Страница 51: ...OSE WARNING Improper adjustment of the idle speed could be hazardous An idle speed that is too high could cause the ATV to launch forward when you start the engine This may cause an accident Excessive...

Страница 52: ...k the vehicle on level ground 2 Remove the oil cap 3 Remove the drain bolt and drain the oil into a bucket 4 Reinstall the drain bolt 5 Pour fresh oil of the specified type through the oil litter hole...

Страница 53: ...loves such as dish washing gloves when changing oil If oil contacts your skin wash thoroughly with soap and water Launder any clothing or rags if wet with oil Recycle or properly dispose of used oil C...

Страница 54: ...place could be hazardous If the air cleaner element did not filter dirt severe engine damage would occur if the dirt entered the running engine Never run the engine without the air cleaner element in...

Страница 55: ...nt CLEANING THE AIR FILTER Tap the air filter on a firm surface to dislodge as much dirt and debris as possible If tapping the air filter does not remove the dirt and debris replace the air filter 1 L...

Страница 56: ...xamine carefully the element for tears before and after cleaning it Replace the element with a new one if it is torn CAUTION Failing to position the air cleaner element properly could damage your ATV...

Страница 57: ...u can If necessary consult your authorized service center The drive chain is damaged means that the sprockets may also be damaged Inspect the sprockets as specified below Good Worn If you find any of...

Страница 58: ...ect the drive chain slack before each use of the ATV could be hazardous Too much chain slack could cause the chain to come off the sprockets resulting in an accident or serious damage to the ATV Inspe...

Страница 59: ...res are cold WARNING Operating this ATV with improper tires or even improper tire air pressure could be hazardous If you use improper tires or improper tire air pressure you may lose control of the AT...

Страница 60: ...d using a plug type patch If the damage is from a cut or if the puncture cannot be repaired using a plug the tire should be replaced When operating your ATV in areas here transportation or service fac...

Страница 61: ...inspect brake wear often Operating in mud water sand or other extreme conditions can cause accelerated brake wear This could lead to an accident If you operate your vehicle under these conditions the...

Страница 62: ...leakage WARNING Failing to maintain the brake shoes or pads could be hazardous Riding with worn brake shoes pads or shoes that are seriously worn will increase your chance of having an accident If yo...

Страница 63: ...gh to burn you after stopping the engine Wait until the exhaust muffler cools to remove it WARNING Running the engine indoors or in a garage could be hazardous Exhaust gas contains carbon monoxide tha...

Страница 64: ...HART The authorized service center will lubricate the vehicle such as wheel bearings swing arm bearings steering shaft holder cables etc O Oil G Grease Steering shaft holder Brake cable Drive chain Th...

Страница 65: ...ngine for a few seconds Shut off engine d Loosen the drain screw and check that the carburetor is filled back up with fuel e If fuel is reaching the carburetor the ignition system should be checked ne...

Страница 66: ...eplace it if necessary 3 Make sure the fuel valve is not clogged and the fuel tank is not clogged either 4 Check the idle speed If necessary adjust it using a tachometer The correct idle speed is 1400...

Страница 67: ...When draining fuel from the carburetor be sure to shut the engine off Do not smoke and never drain or refuel in an area where there are open flames or sparks Do not spill the fuel or you may create a...

Страница 68: ...can reduce engine cooling ability conceal damage or increase wear of certain parts It is important to remove all debris during cleaning PREPARATION FOR CLEANING Wash the ATV before any mud dries on t...

Страница 69: ...can be used Be careful with brushes as they may scratch plastic or painted surfaces Rinse the ATV thoroughly with clean water Dry all areas using a chamois or soft absorbent cloth INSPECTION AFTER CLE...

Страница 70: ...e tires to the normal pressure EXTERNAL 1 Spray all vinyl and rubber parts with rubber protection 2 Spray unpainted surfaces with rust preventative 3 Coat painted surfaces with car wax PROCEDURE FOR R...

Страница 71: ...need these numbers to help your authorized service center or Baja Motorsports order parts The frame number 1 is stamped on the front of the frame as shown in the photograph The engine serial number 2...

Страница 72: ...o 9 1 1 Starting System Electric Carburetor Keihin Japan PARAMETER OF ATV Dimension 59 0 x 35 5 x 37 0 L x W x H Seat Height 27 2 Wheel Base Front 33 8 Rear 34 0 Front Tires Size 19 x 7 8 Cheng Shin T...

Страница 73: ...70 ATV 90 Circuit Diagram...

Страница 74: ...your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance o...

Страница 75: ...er determines it is defective or causes a failure of a warranted part your claim for repair to bring your vehicle into compliance with applicable standards may be denied This Emission Control System W...

Страница 76: ...l damages of any description whether arising out of express or implied warranty or any other contract negligence or other tort or otherwise No express emission control system warranty is given by the...

Страница 77: ...Baja Inc P O Box 61150 Phoenix Az 85082 Tel 602 443 9180 Toll Free 888 863 2252...

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