Polaris 600 EDGE RMK, Service Manual

Page: 342 / 392

BRAKES / FINAL DRIVE
8.31
Driveshaft Installation, Cont.
2. Insert driveshaft through bearing hole in
bulkhead. Place inner driveshaft bearing flange
bolts in the bulkhead.
3. Insert chaincase side of driveshaft through
bottom chaincase bearing.
4. Tip machine upright. Replace speedometer key
with a new one and install angle drive. Torque
nuts to specification.
5. Link together the upper and lower chaincase
sprockets with the chain. Install both the upper
and lower sprockets and chain at the same time.
Finger tighten the top sprocket nut and turn in
bottom sprocket bolt until snug.
NOTE: On Hyvo
t
sprockets, the beveled side goes
toward the chaincase bearing.
6. Install chain tensioner. Finger tighten adjustment
bolt.
7. Install brake caliper assembly in chaincase.
CAUTION:
On models with hydraulic brakes, make sure caliper
piston is fully retracted into caliper to prevent brake
binding from preload of pads. On models equipped
with mechanical brakes make sure cam is fully re-
tracted.
8. Torque caliper mounting bolts to specification.
Speedometer Angle Drive
Mounting Nut Torque -
15 - 17 ft. lbs. (20.7 - 23.5 Nm)
Caliper Mounting Bolt Torque -
28 - 30 ft. lbs. (38.6 - 41.4 Nm)