Polaris 600 EDGE RMK, Service Manual

Page: 25 / 392

GENERAL INFORMATION
1.18
MODEL:
INDY TRAIL RMK
. . . . . . . . . .
MODEL NUMBER: S02SR5BS .
ENGINE MODEL: EC55PM024 . .
JETTING CHART
AMBIENT TEMPERATURE
Altitude
Below -30 ° F
Below -34 ° C
-30
_
to --10
_
F
-34
_
to -23
_
C
--10
_
to +10
_
F
-23
_
to --12
_
C
+10
_
to +30
_
F
-12
_
to --1
_
C
+30
_
to +50
_
F
-1
_
to +10
_
C
Above +50
_
F
Above +10
_
C
Altitude
Below 34 C
-34 to -23 C -23 to --12 C -12 to --1 C -1 to +10 C Above +10 C
0--600
(0--2000)
300
#3
290
#3
280
#3
270
#3
260
#3
250
#3
600--1200
(2000--4000)
300
#3
290
#3
280
#3
270
#3
260
#3
250
#3
Meters
1200--1800
( 000 6000)
300 290 280 270 260 250
Meters
(Feet)
1200 1800
(4000--6000)
300
#3
290
#3
280
#3
270
#3
260
#3
250
#3 ( )
1800--2400
(6000 8000)
300
#3
290
#3
280
#3
270
#3
260
#3
250
#3
(6000--8000)
300
#3
90
#3
80
#3
0
#3
60
#3
50
#3
2400--3000
(8000 10000)
300
#3
290
#3
280
#3
270
#3
260
#3
250
#3
(8000--10000)
300
#3
90
#3
80
#3
0
#3
60
#3
50
#3
3000--3700
(10000 12000)
300
#3
290
#3
280
#3
270
#3
260
#3
250
#3
(10000--12000)
300
#3
90
#3
80
#3
0
#3
60
#3
50
#3
XXX
#X
- # refers to the clip position from top of jet needle.
CLUTCH CHART
DRIVE DRIVEN
Altitude
Shift Clutch Clutch Driven
Chaincase
Altitude
Shift
Weight
Clutch
Spring
Clutch
Spring
Driven
Helix
Chaincase
Gearing
Meters
0-900 10-62 Dark Blue / Silver/ R-32
18-41-68P
Meters
(Feet)
0-900
(0-3000)
10-62
Bushed
Dark Blue /
White
Silver/
Blue
R-32
#2
18-41-68P
HYVO
900-1800 10-58 Dark Blue / Silver/ R-32
18-41-68P
900-1800
(3000-6000)
10-58
Bushed
Dark Blue /
White
Silver/
Blue
R-32
#2
18-41-68P
HYVO
1800-2700 10-56 Dark Blue / Silver/ R-32
18-41-68P
1800-2700
(6000-9000)
10-56
Bushed
Dark Blue /
White
Silver/
Blue
R-32
#2
18-41-68P
HYVO
2700-3700 10-54 Dark Blue / Silver/ R-32
18-41-68H
2700-3700
(9000-12000)
10-54
Bushed
Dark Blue /
White
Silver/
Blue
R-32
#2
18-41-68H
YVO
- Production Setting
ENGINE
Type Fan Cooled Reed Assist Twin . . . . . . . . . . . . . . . . . . . . . . .
Displacement 544cc Fuel Pump Manuf. Taiyo . . . . . . . . . . . . . . . . . . . .
Bore 2.874 ² (73mm) Fuel Pump Mark FJP-3-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stroke 2.559
²
(65mm) Oil Pump Manuf. Mikuni . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston / Cylinder Clearance 0.0035 ² - 0.0049 ² (0.09 - 0.125mm) Oil Pump Mark 55MB . . . . . . . . . . .
Service Limit 0.0078 ² (0.20mm) Cylinder Head Mark EC55PM . . . . . . . . . . . . . . . . . . . .
Piston Marking 5MB . . . . . . . . . . . . . .
Piston Ring Marking N . . . . . . . . .
Piston Ring End Gap 0.016 ² - 0.022 ² (0.40 - 0.55mm) . . . . . . . .
Head ccs (Uninstalled) 33.8
±
0.4cc . . . . . . .
Head ccs (Installed) 27.7cc . . . . . . . . .
Operating RPM ± 200 6800 RPM . . . . . . . . .
Idle RPM ± 200 1600 RPM . . . . . . . . . . . . . .
Engagement RPM
±
300 3800 RPM . . . . . .
Cylinder Head Torque 18-19.5 ft.lbs. (25-27 Nm) . . . . . . . .
Cylinder Base Nut Torque 24-28 ft.lbs. (33-39 Nm) . . . .
Crankcase Torque (8mm) 16.6-18 ft.lbs. (23-35 Nm) . . . . .
Crankcase Torque (10mm) N/A . . .
Flywheel Torque 60-65 ft.lbs. (83-90 Nm) . . . . . . . . . . . . .
CARBURETION
Type VM34SS Mikuni . . . . . . . . . . . . . . . .
w/ACCS
Main Jet 270 . . . . . . . . . . . .
Pilot Jet 35 . . . . . . . . . . . . .
Jet Needle 6DEH11-3 . . . . . . . . . . .
Needle Jet Q-0 (480) . . . . . . . . . . .
Cutaway 3.0 . . . . . . . . . . . .
Air Screw 1.5 Turns . . . . . . . . . . .
Valve Seat 1.5 Viton . . . . . . . . . . .
Fuel Octane (R+M/2) 87 Non-Oxygenated .
Throttle Gap 89 Oxygenated
Under Cutaway .218 ² (5.54mm) . . . . . .
CLUTCH
Type P-85 . . . . . . . . . . . . . . . .
Belt 3211070 . . . . . . . . . . . . . . . . .
Belt Width (Projected) 1.375 ² (34.93) .
Side Angle (Overall) 28 ° . .
Outside Circumference 47.250 ² (120cm)
Center Distance 12.00
²
. . . . . .
Shift Weights 10-56 Bushed . . . . . . . .
Primary Spring Dark Blue / White . . . . . . .
Secondary Spring Silver / Blue . . . .
Driven Helix R-32 #2 . . . . . . . . .