Polaris 600 EDGE RMK, Service Manual

Page: 216 / 392

DRIVE / DRIVEN CLUTCHES
5.39
P-85 Driven Clutch Movable Sheave Large Bushing Removal
NOTE: The P-85 driven moveable has a split bushing.
Note the position of this split during bushing removal.
See Ill. 1.
1. Inspect bushing and replace if excessively worn.
2. Insert bushing removal tool (Item 6) into sheave,
centering split on tool. NOTE: The split must be
touching the tool. See Ill. 1.
3. Install main adapter as illustrated. Install bridge
(Item 7) onto puller with legs pointing toward clutch.
See Ill. 2.
4. From the outside, insert thumb through center of
sheave. Using downward pressure, hold bushing
removal tool tightly in place.
5. With back side toward vise, slide sheave onto puller.
6. Install nut onto puller rod and hand tighten. Slowly
align clutch with bridge and turn puller barrel to
increase tension if needed.
7. Turn sheave counterclockwise until bushing is
removed and sheave comes free.
8. Remove nut from puller and set aside.
9. Remove tool and bushing from puller. Discard
bushing.
10. Remove bridge and adapter from puller.
Ill. 1
Note position
of split
Bushing
removal tool
Ill. 2
Main Adaptor
Bridge
Moveable Sheave Bushing Inspection:
Replace the cover bushing if more
brass than Teflon ä is visible on the
bushing.