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General information 

Boiler  regulator  ecoMAX  810  model  P3 
version  L,  is  a  modern  electronic  device 
intended  to  control  pellet  boiler  operation. 
The regulator is a multipurpose device: 

 

it automatically maintains a preset boiler 

temperature  by  controlling  the  fuel 
combustion process, 

 

it  controls  timing  of  feeding  screw  and 

fan, 

 

it  automatically  stabilizes  a  preset 

temperature  of  the  domestic  hot  water 
tank, 

 

it 

automatically 

maintains 

preset 

temperature  of  several  independent 
mixer heating cycles. 

The preset temperature of heating cycles and 
boiler  can  be  set  on  the  basis  of  a  weather 
sensor readouts. 
The  regulator  features  an  Individual  Fuzzy 
Logic  function.  It  allows  to  optimize  the 
combustion  process,  which  is  in  favour  of 
natural 

preservation, 

decreases 

fuel 

consumption  and  relieves  the  user  of  the 
necessity 

of 

adjusting 

the 

burner 

parameters. 
Possibility 

of 

cooperation 

with 

room 

thermostats,  separate  for  each  heating 
cycles,  facilitates  maintaining  comfortable 
temperature in the heated rooms. Moreover, 
if  need  arises,  the  device  enables  a  reserve 
boiler (gas- or oil-fired).  
The  device  has  modular  construction, 
consisting  of  control  panel,  main  boiler 
control  module  (A),  and  module  controlling 
mixer cycles and DHW (B). 
The  device  is  operated  in  an  easy  and 
intuitive way.  
Regulator  can  cooperate  with  an  additional 
control  panel  situated  in  living  quarters.  It 
can  be  used  in  a  household  and  similar 
facilities,  as  well  as  in  light  industrialized 
facilities. 

 

3

 

Information about documentation 

The regulator manual is a supplement for the 
boiler  manual.  In  particular,  except  for  this 
manual,  the  boiler  manual  should  also  be 
observed.  The  regulator  manual  is  divided 
into  two  parts:  for  user  and  fitter.  Yet,  both 
parts 

contain 

important 

information, 

significant  for  safety  issues,  hence  the  user 
should read both parts of the manual. 
We  are  not  responsible  for  any  damages 
caused  by  failure  to  observe  these 
instructions. 

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Storage of documentation 

This assembly and operation manual, as well 
as  any  other  applicable  documentation, 
should  be  stored  diligently,  so  that  it  was 
available at any time. In the case of removal 
or  sale  of  the  device,  the  attached 
documentation should be handed over to the 
new user / owner. 

5

 

Applied symbols 

In this manual the following graphic symbols 
are used: 

 - useful information and tips, 

  -  important  information,  failure  to 

observe  these  can  cause  damage  of 
property,  threat  for  human  and 
household animal health and life. 

Caution:  the  symbols  indicate  important 
information,  in  order  to  make  the  manual 
more  lucid.  Yet,  this  does  not  exempt  the 
user  from  the  obligation  to  comply  with 
requirements  which  are  not  marked  with  a 
graphic symbol.

 

6

 

Directive WEEE 2002/96/EG  

Act on electrical and electronic 
equipment 

 

 

Recycle 

the 

product 

and 

the 

packaging  at  the  end  of  the 
operational 

use 

period 

in 

an 

appropriate manner 

 

Do  not  dispose  of  the  product 

together with normal waste. 

 

Do not burn the product. 

Summary of Contents for ecoMAX810P3-L TOUCH

Page 1: ...ich are available in modules respectively A B C SERVICE AND ASSEMBLY MANUAL ISSUE v1 1 APPLICABLE TO SOFTWARE MODULE A MODULE B PANEL v04 30 v04 30 v04 Boiler regulator ecoMAX810P3 L TOUCH FOR PELLET...

Page 2: ......

Page 3: ...other changes in the boiler fittings which can influence the burning process The fittings should correspond to the components installed by the manufacturer p 26 It is recommended to operate boiler wit...

Page 4: ...3 9 CONNECTION OF TEMPERATURE SENSORS 30 13 10 CONNECTION OF WEATHER SENSOR 30 13 11 TESTING OF TEMPERATURE SENSORS 30 13 12 CONNECTION OF MIXERS ROOM THERMOSTAT 31 13 13 CONNECTION OF RESERVE BOILER...

Page 5: ...CONTAINER LOADING 42 22 9 FAN DAMAGE 42 23 OTHERS 42 23 1 POWER FAILTURE 42 23 2 ANTI FREEZING PROTECTION 42 23 3 PROTECTION OF PUMPS AGAINST CLOGGING 42 24 REPLACEMENT OF PARTS AND COMPONENTS 42 24...

Page 6: ...gulator a boiler manufacturer should check if the regulator s mating with the given boiler type is proper and whether it can cause danger The regulator is not an intrinsically safe device which means...

Page 7: ...ters It can be used in a household and similar facilities as well as in light industrialized facilities 3 Information about documentation The regulator manual is a supplement for the boiler manual In...

Page 8: ...8 REGULATOR INSTRUCTION MANUAL ecoMAX810P3 L TOUCH...

Page 9: ...ction Automatic detection SUMMER mode SUMMER mode act temperature SUMMER mode deact temperature Night time decrease HUW HUW pump mode OFF Priority No priority Summer Mixer 1 4 settings Preset mixer te...

Page 10: ...ing increase of preset boiler temperature by mixer circuit increase of preset temperature for buffer loading Both left and right windows may display different information By touching the screen you ma...

Page 11: ...led regulator attempts to clean the furnace and fire it up poker is activated to operate over Poker cycle time fuel is supplied over Feeding time fan turns on with the power set in the parameter of Bl...

Page 12: ...by the boiler manufacturer in accordance with sec 26 1 In case this mode has not been activated when attempting to change the mode a prompt FUNCTION NOT AVALAIBLE appears Change of settings of Individ...

Page 13: ...the case of Standard control mode upon reaching preset boiler temperature during Individual Fuzzy Logic control upon exceeding the preset boiler temperature by 5 C In the Individual Fuzzy Logic mode...

Page 14: ...boiler is put out and awaits signal to resume heating A signal to start heating can be decrease in preset boiler temperature below the preset temperature minus the value of boiler hysteresis Boiler hy...

Page 15: ...nnecting room thermostat it is necessary to set a value of decrease in preset mixer temperature by thermostat parameters Mixer room therm e g at 5 C This value should be selected by trial and error Th...

Page 16: ...coefficient too high may cause cyclical fluctuations of the room temperature 8 17 Weather controlled operation Depending on the temperature measured outside the building both preset boiler temperature...

Page 17: ...ervals set the parameter Night time decrease for the given heating circuit at ON Night time decrease may be set separately for working days Saturdays and Sundays Fig 6 Time interwal setting window Sel...

Page 18: ...onding to 100 level of the fuel tank and set 100 level as described above Description of operation The regulator calculates the fuel level basing on the current fuel consumption Default settings do no...

Page 19: ...ON Note Long term operation of the fan the feeder or other working equipment may lead to occurrence of hazardous conditions 8 24 Operation in accordance with the schedule The boiler may be set to sta...

Page 20: ...REGULATOR INSTALLATION AND SERVICE SETTINGS MANUAL ecoMAX810P3 L TOUCH...

Page 21: ...Blow in output 100 Feeder operation 100 Feeder interval 50 Blow in output 50 Feeder operation 50 Feeder interwal 30 Blow in output 30 Feeder operation 30 Feeder interval Burning off Buring off time Ai...

Page 22: ...W pump 12 start once the boiler temperature has exceeded CH pump activation temperature usually 40 C In case the water which flows to the boiler is cold thermostatic valve 7 closes It causes the flow...

Page 23: ...ting floor heating 55 C 26 room thermostat of mixer 3 27 mixer temperature sensor 3 28 mixer servo 4 29 mixer pump 4 30 room thermostat of mixer 4 31 mixer temperature sensor 4 32 extension mixer modu...

Page 24: ...15 65 C During transport the device cannot be exposed to vibrations greater than those typical of normal road transport 13 MOUNTING REQUIREMENTS Basic version of the equipment is composed of three mod...

Page 25: ...ided Assembly shall assure IP rating appropriate to the environment conditions in which the regulator will operate Moreover access of the user to live parts under hazardous voltage e g terminals shall...

Page 26: ...herefore the terminals of working module have to be isolated and access to this section of the housing must be prevented To get access to the terminals disconnect power supply make sure terminals and...

Page 27: ...Wire ending protection a correct b incorrect Connect power supply wires to terminals indicated with an arrow 13 8 Protective connection Connect protective wire of power supply cable to ground strip li...

Page 28: ...ring diagram of sensors for A and B module For safety reasons the regulator shall be equipped with the set of pins inserted to 230 VAC power supply connectors even in case no load is connected to the...

Page 29: ...ature sensor type CT4 T room thermostat use only two wires for connection do not make connection using four wires risk of regulator damage A ecoMAX810P3 L TOUCH main regulator P3 power supply cable 23...

Page 30: ...allow sensor wires to contact hot parts of the boiler and heating system Wires of temperature sensors are heat resistant to the temperature not exceeding 100 C 13 10 Connection of weather sensor Regul...

Page 31: ...ttings see sec 8 16 13 13 Connection of reserve boiler Regulator may control reserve oil or gas fired boiler In such case manual start and stop of reserve boiler is not necessary Reserve boiler starts...

Page 32: ...to use reserve boiler In OFF mode control of CH system is disabled mixer HUW and boiler pumps and mixer control are inactive Fig 22 Hydraulic diagram with reserve boiler connection of open and close...

Page 33: ...should signal few selected alarms e g AL2 and AL4 alarms sum up the values indicated in the table for individual alarms i e 2 8 10 and set this parameter at this value If any of the alarms AL1 AL2 AL3...

Page 34: ...boiler Acc recent regulations use of safety temperature limiters is mandatory 13 18 Connection of room control panel Regulator may be equipped with ecoSTER TOUCH room control panel which may perform f...

Page 35: ...time of fuel feeding and fan operation in SUPERVISION mode see sec 8 8 Setting this parameter at 0 causes that only fan will be ON in SUPERVISION mode Value of this parameter may not be too high beca...

Page 36: ...e above the maximum value configurable in this parameter Set this value acc recommendation of boiler manufacturer 14 10 Min blow in output During first start up of the boiler set the minimum blowing p...

Page 37: ...slower the boiler temperature approaches the preset value Setting higher value gives more probability that oscillations of preset boiler temperature will not occur Too low value may cause instability...

Page 38: ...an preset boiler temperature 15 7 Heat exchanger When the parameter Heat exchanger is set at YES CH pump does not stop when HUW priority is set nor in HUW SUMMER mode This parameter is intended only f...

Page 39: ...ed other values 16 5 Proportional range Note Change of this parameter is not recommended It is the value of mixer stroke The higher the value is the faster the mixer circuit achieves the preset value...

Page 40: ...ambda sensor Note do not set too high values because it may adversely affect regulation process Parameters A B C Lambda affect the adjustment speed of oxygen value present in exhaust to the preset oxy...

Page 41: ...ps the feeder and does not activate it again even though the feeder temperature remains high Alarm may be reset only upon drop of feeder temperature To reset the alarm press encoder knob or switch off...

Page 42: ...tion stops Note the function of fan rotation detection has to be enabled by the boiler manufacturer 23 OTHERS 23 1 Power failture In case of power failure the regulator returns to the operation mode i...

Page 43: ...y cause incorrect operation of the regulator 24 3 Replacement of working module The requirements are the same as for the replacement of control panel see sec 24 2 24 4 Software up grade To up grade th...

Page 44: ...ion unlock it by removing the lid and pushing the button in accordance with the documentation provided by the boiler manufacturer check the fan and replace it if necessary Fuel feeder inoperative fail...

Page 45: ...VIDUAL FUZZY LOGIC PROGRAM IS SELECTED INDIVIDUALLY TO THE GIVEN BOILER TYPE MAKE SURE THAT THE FITTINGS FOR BOILERS TESTED IN THE PLUM LABORATORIES ARE COMPATIBLE WITH FITTINGS FOR SOLD BOILERS IT IS...

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Page 48: ...Ignatki 27a 16 001 Kleosin Poland tel 48 85 749 70 00 fax 48 85 749 70 14 plum plum pl www plum pl www plumelectronics eu...

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