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6 FAULTS
LED state
Possible fault
Recommended action
CH1
CH2
- No power supply to the
module.
- Wrong wiring.
- Power supply conductor/s cut.
- External fuse broken.
- Short circuit between chan-
nels.
- Failure in base module.
- Internal expansion module
fault.
Check the wiring, the fuse and
the function of the base module.
If the fault persists, replace the
module.
CH1
CH2
- Internal expansion module
fault.
Replace the module
CH1
CH2
- Internal expansion module
fault.
Replace the module
Legend: = led on; = led off.
7 INSTRUCTIONS FOR PROPER USE
7.1 Installation
Attention: Do not exceed the tightening torque of the terminal screws specified
in the present operating instructions.
Attention: Observe the wiring of the terminals: incorrect wiring can damage the
device which may result in loss of the safety function.
- Install only inside a cabinet with protection degree not less than IP54 according to
EN 60529.
- Always affix the device with the specific DIN rail adaptor acc. to EN 60715.
- Do not stress the device with bending and torsion.
- Do not modify or open the device for any reason.
- The device carries out an operator protection function. Any inadequate installation
or tampering can cause serious injuries and even death, property damage, and eco-
nomic losses.
- These devices must not be bypassed, removed or disabled in any other way.
- If the machine where the device is installed is used for a purpose other than that
specified, the device may not provide the operator with efficient protection.
- The safety category of the system (according to EN ISO 13849-1), including the
safety device, also depends on the external components connected to it and their
type.
- Before installation, make sure the device is not damaged in any part.
- Before commissioning, check the correct functioning of the module according to the
instructions of the operating diagrams (see paragraph OPERATION).
- Avoid excessive bending of connection cables in order to prevent any short circuits
or power failures.
- Do not paint or varnish the device.
- Do not drill the device.
- Do not use the device as a support or rest for other structures, such as raceways,
sliding guides or similar.
- Before commissioning, make sure that the entire machine (or system) complies with
all applicable standards and EMC directive requirements.
- The documents necessary for a correct installation and maintenance are always
available in the following languages: English, French, German and Italian.
- Should the installer be unable to fully understand the documents, the product must
not be installed and the necessary assistance may be requested from the manufac-
turer (see paragraph SUPPORT).
- Always attach the following instructions to the manual of the machine in which the
device is installed.
- These operating instructions must be kept available for consultation at any time and
for the whole period of use of the device.
7.2 Do not use in the following environments
- In environments where continual changes in temperature cause the formation of
condensation inside the device.
- In environments where the application causes the device to be subjected to strong
impacts or vibrations.
- In environments with the presence of explosive or flammable gases or dusts.
- In environments containing strongly aggressive chemicals, where the products used
coming into contact with the device may impair its physical or functional integrity.
7.3 Maintenance and functional tests
Attention: Do not disassemble or try to repair the device. In case of any malfunc-
tion or failure, replace the entire device.
- The device installer is responsible for establishing the sequence of functional tests
to which the device is to be subjected before the machine is started up and during
maintenance intervals.
- The sequence of the functional tests can vary depending on the machine complex-
ity and circuit diagram, therefore the functional test sequence detailed below is to be
considered as minimal and not exhaustive.
- Perform the following sequence of checks before the machine is commissioned and
at least once a year (or after a prolonged shutdown):
1) Check that the safety module housing is undamaged and in good condition. If the
housing is damaged, replace the entire device.
2) Check that all signalling LEDs are working.
3) Check that the electrical cables are firmly lodged inside the terminals and con-
nectors.
4) Check that during operation the module behaves according to the operating dia-
grams provided in section OPERATION.
- The device has been created for applications in dangerous environments, therefore
it has a limited service life. Although still functioning, after 20 years from the date
of manufacture the device must be replaced completely. The date of manufacture is
placed next to the product code (see paragraph MARKINGS).
7.4 Wiring
Attention: Do not install the safety module if voltage is present. Power the device
only when the electrical circuits have been completely realized according to the speci-
fications indicated in the OPERATION paragraph. The first time you start the machine
ensure that there are no people close to hazardous areas.
- Check that the supply voltage is correct before powering the device.
- Keep the charge within the values specified in the electrical operation categories.
- Only connect and disconnect the device when the power is off.
- When using plug-in-type terminal blocks, they may only be plugged in or unplugged
if no supply voltage is present.
- Discharge static electricity before handling the product by touching a metal mass
connected to earth. Any strong electrostatic discharge could damage the device.
- Power the safety module and the other devices connected to it from a single SELV
source and in accordance with the applicable standards (applies only to versions with
supply voltage 12 V and 24 V).
- It is recommended that the supply voltage of the safety module be electrically iso-
lated from the power section of the machine and the connection cables of the module
be laid separately from the power cables.
- Always connect the protection fuse (or equivalent device) in series with the power
supply for each device.
- Always connect the protection fuse (or equivalent device) in series to the safety
electrical contacts.
- During and after the installation do not pull the electrical cables connected to the
device. If excessive tension is applied to the cables, the device may be damaged.
7.5 Additional prescriptions for safety applications with operator protection
functions
Provided that all previous requirements for the devices are fulfilled, for installations
with operator protection function additional requirements must be observed.
- The utilization implies knowledge of and compliance with following standards:
EN ISO 13849-1, EN 62061, EN 60204-1, EN ISO 12100.
- In the risk analysis, take into account that in manual start mode a possible sticking of
the start button can lead to an immediate activation of the module.
- If expansion modules or external contactors are used, make sure that they have
forcibly guided contacts and connect in feedback an NC contact of each device.
7.6 Limits of use
- Use the device following the instructions, complying with its operation limits and the
standards in force.
- The devices have specific application limits (min. and max. ambient temperature,
maximum currents, IP protection degree, etc.) These limitations are met by the device
only if considered individually and not as combined with each other.
- According to EU directives, this device is not intended for private use.
- The manufacturer’s liability is to be excluded in the following cases:
1) Use not conforming to the intended purpose.
2) Failure to adhere to these instructions or regulations in force.
3) Fitting operations not carried out by qualified and authorized personnel.
4) Omission of functional tests.
- For the cases listed below, before proceeding with the installation contact our as-
sistance service (see paragraph SUPPORT):
a) In nuclear power stations, trains, airplanes, cars, incinerators, medical devices or
any application where the safety of two or more persons depend on the correct opera-
tion of the device.
b) Applications not contemplated in this instruction manual.
8 MARKINGS
The outside of the device is provided with external marking positioned in a visible
place. Marking includes:
- Producer trademark
- Product code
- Batch number and date of manufacture. Example: CS1-123456 (A19). The last part
of the production batch refers to the month of manufacture (A = January, B = February,
etc.) as well as the year of manufacture (19 = 2019, 20 = 2020, etc.).
9 TECHNICAL DATA
9.1 Housing
Material: Polyamide PA 66, self-extinguishing V0 acc. to UL 94
Protection degree:
IP40 (housing), IP20 (terminal strip)
Cable cross section:
0.2 … 2.5 mm
2
(24 … 12 AWG)
Terminal tightening torque:
0.5 … 0.6 Nm
9.2 General data
SIL (SIL CL):
Up to SIL CL 3 acc. to EN 62061
Performance Level (PL):
Up to PL e acc. to EN ISO 13849-1
Safety category:
Up to cat. 4 acc. to EN ISO 13849-1
(see category of the base module)
MTTF
D
:
110 years
DC:
high
PFh
D
:
4.07 E-09
Mission time:
20 years
Ambient temperature:
-25°C … +55°C
Storage temperature:
-25°C … +70°C
Mechanical endurance:
> 10 million operating cycles
Electrical endurance:
> 100,000 operating cycles
Pollution degree:
external 3, internal 2
Impulse withstand voltage U
imp
:
4 kV
Rated insulation voltage U
i
:
250 V
