PINARELLO DOGMA F12 Series Assembly Manual Download Page 35 | Manualshive

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CICLI PINARELLO S.R.L. | Viale della Repubblica, 12 - 31020 Villorba (TV) - Italia

C.F. - R.I. - P.IVA IT 05994100963 | tel. +39 0422 42 08 77 | fax +39 0422 42 18 16 | www.pinarello.com

35

11

. BRAKE CABLE INSTALLATION

(INTEGRATED HANDLEBAR)

ATTENTION! If you don’t install the integrated handlebar (Talon ULTRA), but instead
a traditional stem and bar (or the Talon AERO); refer to this chapter in regard to general
instructions about brake assembly. Then refer to chapter “13. STEM AND BAR INSTALLATION
AND ROUTING (FOUR CONFIGURATIONS)” for more details about stem and bar assembling.

Possible configurations:

PARAGRAPH

BRAKES TYPE

DRIVETRAIN TYPE

11.1

Rim

Electronic (Di2)

11.2

Rim

Mechanical

11.3

Disc

Electronic (Di2)

11.4

Disc

Mechanical

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Summary of Contents for DOGMA F12 Series

Page 1: ...2019 Copyright CicliPinarelloSRL C F eP I 05994100963 ASSEMBLY MANUAL ...

Page 2: ... BRAKE INSTALLATION AND HOUSING ROUTING DISC BRAKE INSTALLATION AND HOSE ROUTING ELECTRONIC GROUPSET DI2 INSTALLATION AND CABLE ROUTING MECHANICAL GROUPSET INSTALLATION INTEGRATED HANDLEBAR TALON ULTRA ROUTING ELECTRONIC DI2 INTEGRATED HANDLEBAR TALON ULTRA ROUTING MECHANICAL BRAKE CABLE INSTALLATION INTEGRATED HANDLEBAR HEADSET ADJUSTING STEM AND BAR INSTALLATION AND ROUTING FOUR CONFIGURATIONS F...

Page 3: ...manual is intended for expert mechanics of Authorized Pinarello Dealers Please utilize Authorized Pinarello Dealers for assembly service repairs or maintenance performed on the Pinarello Dogma F12 and Dogma F12 Disk The following instructions for electronic groupsets are focused for Shimano Di2 wiring Sram eTAP or Campagnolo EPS may be different from the given instruction In the downloads section ...

Page 4: ...that there aren t any sharp edges burrs or cracks In the case of any crack DO NOT continue assembly and immediately contact the Pinarello Customer Service All edges of the handlebar stem top cap and spacers in contact with the steerer tube should be rounded out to eliminate stress points Do not drill remove parts or modify the frame components in any way Not following this warning could result in ...

Page 5: ...se lithium based greases Use MOST Safe grip paste on the seat post before installing it After first ride and consistentlythereafter recheck the tightness of eachbolt to ensure secure attachment of the components COMPONENT TORQUE Nm THREAD TOOL Seat Post fixing clamp 4 Lubricated Torx T15 Seat Post saddle rail bolts 4 front Lubricated 10 mm HEX key front 8 rear 5 mm Allen key rear Stem fork tube fi...

Page 6: ...ma F12 and Dogma F12 Disk we recommend using the following minimum housing and hose lengths which will then be cut according to the frame and handlebar size MECHANICAL GROUPSET FRONT Derailleur housing length 1000 mm REAR Derailleur housing length 1000 mm 4 HOUSING AND HOSE LENGTH RECCOMENDATION FRONT Brake REAR Brake RIM Brakes minimum housing length mm 580 1250 DISC Brakes minimum hose length mm...

Page 7: ...F R I P IVA IT 05994100963 tel 39 0422 42 08 77 fax 39 0422 42 18 16 www pinarello com 7 5 1 Assembly the Rear Brake RB on the frame Only Direct Mount rim brakes are compatible ATTENTION follow the brake OEM assembly instructions 5 RIM BRAKE INSTALLATION AND HOUSING ROUTING 01 ...

Page 8: ...ia C F R I P IVA IT 05994100963 tel 39 0422 42 08 77 fax 39 0422 42 18 16 www pinarello com 8 5 2 AssemblytheFrontBrake FB onthefork OnlyDirectMountrimbrakesarecompatible ATTENTION follow the brake OEM assembly instructions 5 RIM BRAKE INSTALLATION AND HOUSING ROUTING 02 ...

Page 9: ...te the RB housing into the frame top tube from the exit hole on the rear part of top tube to the head tube Refer to chapter 4 HOUSING AND HOSE LENGTH RECCOMENDATION for the correct housing length Apply 40 cm foam sleeve on the RB housing and pull it into the top tube Make sure to place the foam sleeve nearby the head tube 5 RIM BRAKE INSTALLATION AND HOUSING ROUTING FOAM SLEEVE ...

Page 10: ... 18 16 www pinarello com 10 5 5 Headset top cap assembly Install the lower headset bearing bearing 1 and crown race into the proper frame seat ATTENTION apply grease around the bearing frame seat Push the steerer tube up into the head tube Use a proper support for the fork while installing 04 5 RIM BRAKE INSTALLATION AND HOUSING ROUTING ...

Page 11: ...teerer tube ATTENTION apply grease around the bearing frame seat Install the compression ring ATTENTION the cut on compression ring must be on the backward side the RB housing must be on the right notch in the compression ring Install the head set top cap Make sure to keep the RB housing on the right notch in the headset top cap In case of Electronic groupset Di2 go to chapter 7 In case of Mechani...

Page 12: ...E INSTALLATION AND HOSE ROUTING 6 1 Route the RB hose from the left chainstay hole to the top tube RB hose must route above the Bottom Bracket BB sleeve Refer to chapter 4 HOUSING AND HOSE LENGTH RECCOMENDATION for the correct hose length ATTENTION push the RB hose on the special clip located inside the frame in correspondence with the Down Tube DT opening See figure below 06 ...

Page 13: ...inarello com 13 6 2 Install the rear brake caliper Connect the rear brake to the left chainstay Tighten the bolt until the brake is locked It will be fully tightened only after alignment with disc rotor refer to chapter 14 FINAL CHECKS for more details ATTENTION follow the brake OEM assembly instructions 07 6 DISC BRAKE INSTALLATION AND HOSE ROUTING ...

Page 14: ...rkarm anduptotheexitholeonthe steerer tube Refer to chapter 4 HOUSING AND HOSE LENGTH RECCOMANDATION for the correct hose length Install the FB caliper to the fork Tighten the bolt until the brake is locked It will be fully tightened only after alignment with disc rotor refer to chapter 14 FINAL CHECKS for more details ATTENTION follow the brake OEM assembly instructions 08 6 DISC BRAKE INSTALLATI...

Page 15: ... proper frame seat ATTENTION apply grease around the bearing frame seat Push the steerer tube up into the head tube Capture the FB hose inside the bearing and push up through the head tube Use a proper support for the fork while installing Install the upper bearing in its frame sit Make sure to capture the RB hose and the FB hose between bearing and steerer tube ATTENTION apply grease around the b...

Page 16: ...backward side the RB hose must be on the right notch in the compression ring the FB hose must be on the left notch in the compression ring Install the head set top cap Make sure to keep the RB hose on the right notch in the head set top cap and the FB hose on the left notch in the head set top cap RB FB 10 6 DISC BRAKE INSTALLATION AND HOSE ROUTING In case of Electronic groupset Di2 go to chapter ...

Page 17: ...tchainstaytotheBBsleeve Front derailleur FD pull 350 mm cable EW SD50 from the hole above FD to the BB sleeve Battery pull 1000 mm cable EW SD50 from the seat tube to the BB sleeve Di2 Interface pull 600 mm cable EW SD50 from the DT interface hole to the BB sleeve ATTENTION pass all four cables through the BB sleeve using the upper BB sleeve hole SM JC41 600 mm 1000 mm 350 mm 750 mm 11 7 ELECTRONI...

Page 18: ...t shrinking tubes ATTENTION max heating temperature 200 C in order to not damage the electronic cables Place the junction SM JC41 into the frame through the BB sleeve hole ATTENTION no cables must remain in the BB sleeve Rear Derailleur installation Insert the RD wire grommet into the drop out exit hole Install the rear derailleur to the RD hanger Tighten following OEM torque spec Attach the 750mm...

Page 19: ...allation Insert the FD wire grommet into the seat tube exit hole Install the front derailleur to the FD hanger Tighten the bolt until the FD is in place It will be fully tightened following OEM specs only at the final tuning stage refer to chapter 14 FINAL CHECKS for more details Attach the 350mm wire EW SD50 to the FD 14 13 7 ELECTRONIC GROUPSET DI2 INSTALLATION AND CABLE ROUTING GROMMET ...

Page 20: ...e battery hanger device Make sure that the battery is completely insert into the seat post just the battery connector should be outside ATTENTION Battery hanger maximum torque 2 Nm Apply MOST Safe grip paste on the lower part of the seatpost to increase the friction with the seat post pocket Connect the 1000mm wire EW SD50 to the battery Insert the seatpost into the seat tube 15 1000 mm 16 7 ELECT...

Page 21: ...1 7 5 Insert the wedge between seatpost and frame Tight the seat post hanger Max torque 4 Nm Install the BB the crankset and the chain following the OEM instruction and reccomended torques ATTENTION BB compatibility Italian thread 36 x 24T 17 7 ELECTRONIC GROUPSET DI2 INSTALLATION AND CABLE ROUTING To carry on the electronic groupset Di2 assembly go to chapter 9 ...

Page 22: ...illorba TV Italia C F R I P IVA IT 05994100963 tel 39 0422 42 08 77 fax 39 0422 42 18 16 www pinarello com 22 8 1 Rear Derailleur installation Install the rear derailleur to the RD hanger Tighten following OEM torque spec 8 MECHANICAL GROUPSET INSTALLATION ...

Page 23: ...x 39 0422 42 18 16 www pinarello com 23 8 2 Front Derailleur installation Install the front derailleur to the FD hanger Tighten the bolt until the FD is in place It will be fully tightened following OEM specs only at the final tuning stage refer to chapter 14 FINAL CHECKS for more details 19 8 MECHANICAL GROUPSET INSTALLATION ...

Page 24: ...truction and reccomended torques ATTENTION BB compatibility Italian thread 36 x 24T Seatpost installation Apply MOST Safe grip paste on the lower part of the seatpost to increase the friction with the seat post pocket Insert the seatpost into the seat tube Insert the wedge between seatpost and frame Tight the seat post hanger Max torque 4 Nm 8 MECHANICAL GROUPSET INSTALLATION To carry on the mecha...

Page 25: ...R CONFIGURATIONS for more details about traditional stem and bar assembling Install the shift levers on the Talon Ultra handlebar following the OEM specs Route the Y junction EW JC130 SM from the middle of the handlebar to left and right exit hole Connect Y junction connectors to the shift levers Connect the Y junction with the junction port EW JC200 and with the 1000 mm cable EW SD50 Route the el...

Page 26: ... The lower support surface of the handlebar must be at X 2 cm away from the upper planar surface of the top cap Where X is total height of the spacers you are going to install e g if you install 3 cm of spacer you must place the adapter at 5 cm away This way you will have enough space to route the cables and assemble the spacers Refer to chapter 12 HEADSET ADJUSTING for more details about spacers ...

Page 27: ...nd through the compression ring Make sure to route the cable through the left notch Route the 1000 mm cable EW SD 50 through the head set top bearing and down through the DT until the DT opening for the junction Insert the junction EW RS910 into the plastic support interface Connect the junction EW RS910 to the cable EW SD50 coming from handlebar and with the cable EW SD50 coming from the BB Fix t...

Page 28: ...12 31020 Villorba TV Italia C F R I P IVA IT 05994100963 tel 39 0422 42 08 77 fax 39 0422 42 18 16 www pinarello com 28 9 INTEGRATED HANDLEBAR TALON ULTRA ROUTING ELECTRONIC DI2 25 To carry on the electronic groupset Di2 assembly go to chapter 11 ...

Page 29: ...STEM AND BAR INSTALLATION AND ROUTING FOUR CONFIGURATIONS for more details about traditional stem and bar assembling Install the shift levers on the Talon Ultra handlebar following the OEM specs Handlebar cable routing Route the RD housing from the left exit hole on the stem through the handlebar and out at the right exit hole at the lever Route the FD housing from the right exit hole on the stem ...

Page 30: ...ugh space to route the cables and assemble the spacers Refer to chapter 12 HEADSET ADJUSTING for more details about spacers Frame cable routing Route the RD housing through the headset top cap the compression ring and the upper bearing using the left notch Route the FD housing through the headset top cap the compression ring and the upper bearing using the right notch Route the RD and FD housings ...

Page 31: ...he metal end cap on the FD housing and the plastic one on the RD housing Insert the FD housing with metal end cap in the front left hole of the adjuster case 1 The lower wedge 3 must be held in place inside the case 1 by the Teflon pipe 2 coming out of the case s left back hole Pay attention to insert the metal end cap also in the lower wedge 3 seat In this way the FD housing the case 1 the wedge ...

Page 32: ...gs installed on the DT Make sure that FD and RD housings are well positioned Preinstall the upper wedge 4 the cap 5 and the adjusting screw 6 taking care that the screw 6 is completely screwed to the wedge 4 the cap 5 remains between the other two components Pay attention to the proper orientation of the wedge 4 Mountthepreinstalledcomponentsofthepreviouspoint 4 5 6 onthecasepreviouslyplaced Fix a...

Page 33: ...of the seat tube using Teflon pipe Route the RD wire through the right chainstay until the exit hole just above the dropout Install the plastic BB guide and fix it with M4 screw Tightening torque 2 Nm Connect FD wire to the FD following OEM instructions Don t forget to install the proper grommet into the seat tube exit hole Connect RD wire to the RD following OEM instructions Don t forget to insta...

Page 34: ...L Viale della Repubblica 12 31020 Villorba TV Italia C F R I P IVA IT 05994100963 tel 39 0422 42 08 77 fax 39 0422 42 18 16 www pinarello com 34 10 INTEGRATED HANDLEBAR TALON ULTRA ROUTING MECHANICAL 31 32 BUSHING GROMMET ...

Page 35: ... integrated handlebar Talon ULTRA but instead a traditional stem and bar or the Talon AERO refer to this chapter in regard to general instructions about brake assembly Then refer to chapter 13 STEM AND BAR INSTALLATION AND ROUTING FOUR CONFIGURATIONS for more details about stem and bar assembling Possible configurations PARAGRAPH BRAKES TYPE DRIVETRAIN TYPE 11 1 Rim Electronic Di2 11 2 Rim Mechani...

Page 36: ...TALLATION AND CABLE ROUTING 9 INTEGRATED HANDLEBAR Talon ULTRA ROUTING Electronic Di2 ATTENTION Leave enough housing to allow the correct operation to the rear brake caliper 11 1 11 1 1 11 1 2 11 1 3 33 Route the RB housing that comes out from the head tube into the handlebar the Talon ULTRA Pass the housing from the right hand side stem hole until the right exit hole near the lever Connect the RB...

Page 37: ...pinarello com 37 11 BRAKE CABLE INSTALLATION INTEGRATED HANDLEBAR RB FB 34 VIEW FROM BELOW 11 1 4 11 1 5 11 1 6 Route the FB housing into the handlebar Talon Ultra Pass the housing from the left hand side bar hole until the left exit hole near the lever Connect FB housing to the lever following OEM specs The handlebar cable routing looks like this ...

Page 38: ...R 35 11 1 7 11 1 10 11 1 8 11 1 11 11 1 9 Install the holed rubber plug into the Talon ULTRA plastic cover Connect the FB housing to the front brake caliper following OEM instructions Run the FB housing and cable through the plastic cover and the holed rubber plug Run the RB and FB cables from shifter levers through the housings and connect them to the brake calipers following OEM specs Fix the co...

Page 39: ...wed before 5 RIM BRAKE INSTALLATION AND HOUSING ROUTING 8 MECHANICAL GROUPSET INSTALLATION 10 INTEGRATED HANDLEBAR Talon ULTRA ROUTING Mechanical Follow steps 11 1 1 11 1 2 11 1 3 11 1 4 11 1 5 as before ATTENTION In the stem exit hole on the right hand side the FD housing must be in front of the RB housing Follow steps 11 1 7 11 1 8 11 1 9 11 1 10 11 1 11 as before 11 2 FD FB RD RB 36 VIEW FROM B...

Page 40: ...ELECTRONIC GROUPSET Di2 INSTALLATION AND CABLE ROUTING 9 INTEGRATED HANDLEBAR Talon ULTRA ROUTING Electronic Di2 11 3 11 3 1 11 3 2 Route the RB hose that comes out from the head tube into the handlebar the Talon ULTRA Pass the housing from the right hand side stem hole until the right exit hole near the lever Route the FB hose that comes out from the head tube into the handlebar the Talon ULTRA P...

Page 41: ...talia C F R I P IVA IT 05994100963 tel 39 0422 42 08 77 fax 39 0422 42 18 16 www pinarello com 41 RB FB 37 ATTENTION The stem exit hole on the left hand side the FB hose must be in front of the Di2 wire VIEW FROM BELOW 11 3 3 The handlebar cable routing looks like this ...

Page 42: ...narello com 42 11 BRAKE CABLE INSTALLATION INTEGRATED HANDLEBAR 38 11 1 4 11 1 5 11 1 6 Connect RB and FB hose at the levers following OEM specs Install the closed rubber plug into the Talon ULTRA plastic cover Fix the cover to the handlebar with four screws For the correct tightening torques refer to the chart of the chapter 3 TOOLS AND TORQUE SPECS ...

Page 43: ...TALLATION AND HOSE ROUTING 8 MECHANICAL GROUPSET INSTALLATION 10 INTEGRATED HANDLEBAR Talon ULTRA ROUTING Mechanical Follow steps 11 3 1 and 11 3 2 as before ATTENTION The stem exit hole on the right hand side the RB hose must be in front of the FD housing ATTENTION The stem exit hole on the left hand side the FB hose must be in front of the RD housing Follow steps 11 3 4 11 3 5 11 3 6 as before 1...

Page 44: ...uired number of spacers between top cap and the handlebar Be careful that spacers and top cap have pins for alignment Make sure that all cables are well positioned into the proper notch and they are not twisted around each other ATTENTION see the below specifications about the maximum spacer heights allowed 50 mm e g 5 x 10mm spacers when using the lower top cap 9mm 40 mm e g 4 x 10mm spacer when ...

Page 45: ...10 3 between the handlebarandthetopcap Slidethehandlebardownthesteerertube untilitandthespacers are firmly seated on the top cap Slightly tighten the handlebar in order to keep all headset components in place Mark a line on the steerer tube in correspondence with the top edge of the stem If you intend to leave the steerer tube longer above the stem in order to maintain the possibility to rise the ...

Page 46: ...l 39 0422 42 08 77 fax 39 0422 42 18 16 www pinarello com 46 12 HEADSET ADJUSTING Disassemble the handlebar and the spacers from the steerer tube Now you can cut the steerer tube ATTENTION the actual cutting line must be 5 mm below the line made in the previous paragraph 12 4 5mm 43 12 5 12 6 CUTTING LINE ...

Page 47: ...the frame to avoid kinks Firmly tighten the head set as usual placing the expander and the top cover For the correct tightening torques refer to the chapter 3 TOOLS AND TORQUE SPECS The aspect of the rightly assembled headset should be like that showed below ATTENTION The split spacers have larger dimensions than usual because of having to fit with the 1 upper bearing So they cannot be used on the...

Page 48: ...orrect assembly of the bike with the stem and bar you can follow the steps of the previous chapters with consideration for in this case there is the adapter between the stem and the spacers and the top cap Hence positioning the stem and bar as already illustrated at paragraph 9 4 or 10 3 be careful to place in contact the handlebar and the adapter and then the X 2 cm dimension now needs to be cons...

Page 49: ...heights allowed We must now take into consideration that the adapter height is 20 mm so as a consequence 30 mm e g 3 x 10mm spacers when using the adapter 20 mm and the lower top cap 9mm 20 mm e g 2 x 10mm spacer when using the adapter 20 mm and the medium top cap 19mm 10 mm e g 1 x 10 mm spacer when using the adapter 20 mm and the higher top cap 29mm 13 3 46 13 STEM AND BAR INSTALLATION AND ROUTI...

Page 50: ... headset as described in the previous chapter 12 HEADSET ADJUSTING If you need to cut the fork first again refer to the previous chapter ATTENTION Make sure to install the spacers always between top cap and adapter 13 4 13 5 13 STEM AND BAR INSTALLATION AND ROUTING FOUR CONFIGURATIONS Left hand side front Left hand side back Right hand side front Left hand side back Rim Electronic Electronic wire ...

Page 51: ... front and rear follow the OEM instructions ATTENTION Disc brake calipers are provided loosen make sure to tighten them following OEM specs before first ride ATTENTION Make also sure that the disc brakes are properly bled following OEM specs before first ride Fine tune the drivetrain both rear and front derailleur following OEM specs Before first ride check carefully the correct assembly and opera...

Page 52: ...CicliPinarelloSRL VialedellaRepubblica12 31020Villorba TV Italy tel 390422420877fax 390422421816 infobike pinarello com www pinarello com 2019 Copyright CicliPinarelloSRL C F eP I 05994100963 ...

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