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Function description

Operating Manual PSEN sg2c
1003267-EN-04

20

-5LBLLS

Pushbut-

ton

illuminated

Key-oper-

ated

pushbutton

Pushbut-

ton

illuminated

Pushbut-

ton

illuminated

Section

stop

---

coded

-5LPLLC

Pushbut-

ton

illuminated

Pushbut-

ton

unillumin-

ated

Pushbut-

ton

illuminated

Pushbut-

ton

illuminated

---

---

coded

-5LBLLC

Pushbut-

ton

illuminated

Key-oper-

ated

pushbutton

Pushbut-

ton

illuminated

Pushbut-

ton

illuminated

---

---

coded

-5LPKLE-
M12/5

Pushbut-

ton

illuminated

Pushbut-

ton

unillumin-

ated

Key

switch

Pushbut-

ton

illuminated

E-Stop

Yes

coded

-5LBKLE-
M12/5

Pushbut-

ton

illuminated

Key-oper-

ated

pushbutton

Key

switch

Pushbut-

ton

illuminated

E-Stop

Yes

coded

-5LPKLS-
M12/5

Pushbut-

ton

illuminated

Pushbut-

ton

unillumin-

ated

Key

switch

Pushbut-

ton

illuminated

Section

stop

Yes

coded

-5LBKLS-
M12/5

Pushbut-

ton

illuminated

Key-oper-

ated

pushbutton

Key

switch

Pushbut-

ton

illuminated

Section

stop

Yes

coded

-5LPKLC-
M12/5

Pushbut-

ton

illuminated

Pushbut-

ton

unillumin-

ated

Key

switch

Pushbut-

ton

illuminated

---

---

coded

-5LBKLC-
M12/5

Pushbut-

ton

illuminated

Key-oper-

ated

pushbutton

Key

switch

Pushbut-

ton

illuminated

---

Yes

coded

-5LPLLE
2.2

Pushbut-

ton

illuminated

Pushbut-

ton

unillumin-

ated

Pushbut-

ton

illuminated

Pushbut-

ton

illuminated

E-Stop

---

uniquely

coded

-5LPKLE-
M12/5 2.2

Pushbut-

ton

illuminated

Pushbut-

ton

unillumin-

ated

Key

switch

Pushbut-

ton

illuminated

E-Stop

Yes uniquely

coded

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Summary of Contents for PSEN sg2c

Page 1: ...PSEN sg2c Operating Manual 1003267 EN 04 PSEN sensor technology...

Page 2: ...umentation will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Interne...

Page 3: ...release 11 4 3 Auxiliary release 13 4 4 Restart interlock 14 4 5 Holding forces 15 4 6 Pushbutton 16 4 7 Device types 17 4 8 Block diagram 21 Section 5 Wiring 22 5 1 Notes on cable run 22 5 2 Recomme...

Page 4: ...9 Section 10 Technical Details Order No 570800 570804 51 Section 11 Technical Details Order No 570806 570810 56 Section 12 Technical Details Order No 570812 570816 60 Section 13 Technical Details Orde...

Page 5: ...particularly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventiv...

Page 6: ...Introduction Operating Manual PSEN sg2c 1003267 EN 04 6 INFORMATION This gives advice on applications and provides information on special fea tures...

Page 7: ...h padlocks as a restart interlock Auxiliary release for opening the safety gate when the plant s voltage is switched off Escape release for fast manual release of the guard locking in emergency situat...

Page 8: ...does not guarantee the functional safety of the overall plant machine In order to achieve the re quired safety level for the overall plant machine define the safety requirements for the plant machine...

Page 9: ...ulations regarding the disposal of electronic devices e g Electrical and Electronic Equipment Act 3 3 For your safety WARNING Potential loss of safety function during adjustment and repair work When c...

Page 10: ...e or auxiliary release has been operated or The guard locking element is not engaged in the bolt tongue If the safety outputs have been shut down by either of the inputs X2 3 or X2 4 they cannot be sw...

Page 11: ...4 1 2 Mode of operation Within the danger zone if the escape release pin 1 is pressed in the direction of the safety gate the cover on the escape release 2 detaches from the locked position and lifts...

Page 12: ...hould be installed so that it is only accessible from in side the danger zone It is also important to refer to the maintenance instructions see chapter en titled Maintenance 44 INFORMATION When the es...

Page 13: ...he swivel piece 4 The swivel piece folds downwards the bolt tongue behind the swivel piece is released The safety gate to the danger zone can be opened INFORMATION When the escape or auxiliary release...

Page 14: ...hile there is someone inside the danger zone a pad lock can be attached to one of the locking levers see illustration As a result the guard locking element cannot engage in the bolt tongue the guard l...

Page 15: ...mum holding forces that can be used to lock the safety gate are stated in the tech nical details A distinction is made between the following holding forces Holding force in pan direction and Holding f...

Page 16: ...ess request and release of the safety gate Pressing the pushbutton for access request disengages the guard locking element from the bolt tongue when a high signal is present at X1 6 and X1 7 or at X2...

Page 17: ...Device types 21 different versions are available They differ as follows Number and quality of the pushbuttons Coded or uniquely coded With or without M12 connection for enabling switch PSEN sg2c 3xxx...

Page 18: ...n E Section stop pushbutton S No pushbutton C uniquely coded 1 2 3 not included with all versions Types Pushbutton 1 Pushbutton 2 E Stop Section stop Coding 3LPE Pushbutton illuminated Pushbutton unil...

Page 19: ...illuminated L Pushbutton unilluminated P Key switch B E STOP pushbutton E Section stop pushbutton S No pushbutton C uniquely coded Pushbutton illuminated L Key switch B Pushbutton illuminated L 1 2 3...

Page 20: ...pushbutton Key switch Pushbut ton illuminated E Stop Yes coded 5LPKLS M12 5 Pushbut ton illuminated Pushbut ton unillumin ated Key switch Pushbut ton illuminated Section stop Yes coded 5LBKLS M12 5 Pu...

Page 21: ...Operating Manual PSEN sg2c 1003267 EN 04 21 4 8 Block diagram 6 3 24 V Escape Release Pin 24 V Connector Fig The connections shown in blue are available depending on the device type see section entit...

Page 22: ...mm Example Connecting 3 safety switches in series Total cable run 25 m Conductor cross section 0 5 mm2 Solenoid current per solenoid 1 5 A Voltage for solenoid operation 24 V 4 U 0 05 10 1 5 4 5 3 4 V...

Page 23: ...6 and X1 7 have to be carried individually or several cables have to be used If more than three safety switches are connected in series or cable runs over 60 m are required please contact Pilz The per...

Page 24: ...nnel 2 OSSD2 Safety output channel 2 OSSD2 X1 5 X2 5 linked internally Output pushbutton for ac cess request 2 Output pushbutton for ac cess request 2 Output pushbutton for ac cess request 2 X1 6 X2 6...

Page 25: ...abling switch M12 Pin 2 optional X2 11 n c n c Enabling switch M12 Pin 3 optional X2 12 n c n c Enabling switch M12 Pin 4 optional X2 13 n c Pushbutton 3 channel 1 Pushbutton 3 Key switch rotated 90 t...

Page 26: ...lations for extra low voltages with protective sep aration SELV PELV The inputs and outputs of the safety switch must have a protective separation to voltages over 60 V AC The supply voltage has to be...

Page 27: ...tion examples PSS up to PL d SIL CL 2 PL e SIL CL 3 24 V FS DO O1 24V FS DO O1 FS DO O2 5 10 Single connection INFORMATION When the solenoid is operated in single channel only a safety level of PL d C...

Page 28: ...de ener gisation time adds with the number of interconnected safety switches The may delay on de energisation is composed of max delay on de energisation actuator n 1 x max delay on de energisation of...

Page 29: ...oids of the safety switches are switched with a low time offset of ca 1 s to avoid power surges at the evaluation device X2 3 24 V A1 A2 PLC PSENsgate I1 FS I2 FS FS Fail safe ST Standard PSENsgate PS...

Page 30: ...with actuator should be secured only with socket head cap screws M5 DIN EN ISO 4762 NOTICE It must not be possible to operate or remove the handle unit from inside the danger zone Protect the handle u...

Page 31: ...of safety switch Open the cover for the escape release in the direction of opening and remove it Prepare 9 mm hole for the escape release and attach profile nuts to the aluminium pro file see also Di...

Page 32: ...under the cover of the escape re lease Use an appropriate screw adhesive e g Loctite 2700 to protect the socket head cap screws from working loose WARNING Risk of manipulation of the safety device if...

Page 33: ...cover for the connection terminals and slowly remove the housing cover 4 In doing so the spring mechanism moves the cover of the escape release upwards Unscrew the strain relief plate 5 Connect and i...

Page 34: ...elease pin Check the escape release for ease of movement Fold down the cover on the escape release and lock into position Screw the ball handle 4 into the handle unit lock the bolt tongue of the handl...

Page 35: ...e escape release pin can be shortened if required so that it does not extend too much into the danger zone NOTICE Inside the danger zone the escape release pin must protrude at least 65 mm from the pr...

Page 36: ...pring loaded limit stop mechanism see illustration Handle unit and actuator with screw Position the screwdrivers in the slots provided on the limit stop mechanism see illustra tion Unlock bolt Press s...

Page 37: ...h anism Disengage bolt tongue with handle unit in the actuator guide Remove exposed fixing screws Unscrew ball handle from the handle unit Remove the cover of the handle unit from the bolt tongue 2 co...

Page 38: ...rrectly locked into position Once the colour covers have locked into position they can no longer be removed The fields below the pushbuttons can be used for inscribing the pushbuttons The pushbut tons...

Page 39: ...mensions in mm 6 5 1 Drill holes 118 5 12 9 1 139 6 1 160 7 6 29 5 8 1 20 1 22 5 1 74 75 1 127 1 133 1 41 5 5 95 1 14 1 72 1 7 6 160 11 9 0 9 0 3 The bore diameter for all drill holes M5 Exception Dri...

Page 40: ...Installation Operating Manual PSEN sg2c 1003267 EN 04 40 6 5 2 PSEN sg2c 3xxx 21 465 110 86 141 4 49 7 8 173 108 2 44 2 30 170 33 SW 7 6 146 5 74 5 46 3...

Page 41: ...Installation Operating Manual PSEN sg2c 1003267 EN 04 41 6 5 3 PSEN sg2c 5xxxxx 33 SW 21 169 7 110 86 7 6 146 5 555 46 3 49 7 108 2 44 2 8 173 141 4 30 74 5...

Page 42: ...Installation Operating Manual PSEN sg2c 1003267 EN 04 42 6 5 4 PSEN sg2c 5xxxxx M12 5 33 SW 21 170 86 110 146 5 578 7 6 46 3 30 173 141 4 108 2 44 2 49 7 18 2 74 5 8...

Page 43: ...unit with actuator are aligned correctly and that the distances are maintained as stated in the drawing otherwise the correct func tionality is not guaranteed Always check the function of the safety s...

Page 44: ...cover of the escape release must also be checked for damage and then re installed Clean the escape release and the bolt tongue and test their mobility If there are signs of wear on the safety switch...

Page 45: ...ht into the response range NOTICE Please note No other actuator may be taught in once an actuator has been taught Status indicators Device LED illuminates green The unit is ready for operation Safety...

Page 46: ...bolt tongue guard locking is active Signals X1 6 and X1 7 or X2 6 and X2 7 are not present Pushbuttons 3 and 4 can be used depending on the requirement and device version Pushbutton LED 3 can be used...

Page 47: ...5 Signal output X1 9 Solenoid operation X1 6 Solenoid operation X1 6 Input X1 8 Device LED LED Input LED Lock Area safe LED Safety Gate LED button 1 Power on 0 V 0 V 0 V 0 V 0 V Lock 24 V 0 V 0 V 24...

Page 48: ...e pushbutton 2 for access request and the pushbutton 1 for activating the guard locking simultaneously Switch on the supply voltage and hold both pushbuttons until Device LED lights up blue Then relea...

Page 49: ...when actuator is en gaged SafetyGate LED does not light up Actuator not detected Insert actuator as far as it will go Solenoid does not switch Supply voltage or voltage for solenoid operation is too...

Page 50: ...flashing error code 4 The flashing sequence is constantly repeated and separated from each other by longer periods Error code Description Remedy 1 Short circuit to 0 V DC on at least one of the two sa...

Page 51: ...5 10 15 10 Output of external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms...

Page 52: ...13 at 24 V Max current 1 5 A Mechanical life 6050 cycles Signal output Output voltage 24 V Max current 100 mA Semiconductor outputs 570800 570802 570804 OSSD safety outputs 2 2 2 Signal outputs 2 2 2...

Page 53: ...e standard EN 60068 2 14 EN 60068 2 14 EN 60068 2 14 Temperature range 20 55 C 20 55 C 20 55 C Storage temperature In accordance with the standard EN 60068 2 1 2 EN 60068 2 1 2 EN 60068 2 1 2 Temperat...

Page 54: ...ngular offset 1 5 deg 1 5 deg 1 5 deg Max retract speed of ac tuator 0 5 m s 0 5 m s 0 5 m s Actuator 1 PSEN sg2 actuator PSEN sg2 actuator PSEN sg2 actuator Operating distances Assured operating dis...

Page 55: ...55 Mechanical data 570800 570802 570804 Actuator dimensions Height 110 mm 110 mm 110 mm Width 195 mm 195 mm 195 mm Depth 108 mm 108 mm 108 mm Weight of actuator 1 390 g 1 390 g 1 390 g Weight 2 570 g...

Page 56: ...15 10 15 10 15 10 Output of external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current...

Page 57: ...hbuttons 570806 570808 570810 Utilisation category In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Contacts AC12 at 24 V 24 V 24 V Max current 0 1 A 0 1 A 0 1 A Contacts DC12 at...

Page 58: ...EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011...

Page 59: ...red release dis tance Sar 4 mm 4 mm 4 mm Change of operating distance with temperat ure changes 0 01mm C 0 01mm C 0 01mm C Typ Hysteresis 0 1 mm 0 1 mm 0 1 mm Connection type Spring loaded terminal pl...

Page 60: ...5 10 15 10 Output of external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms...

Page 61: ...13 at 24 V Max current 1 5 A Mechanical life 6050 cycles Signal output Output voltage 24 V Max current 100 mA Semiconductor outputs 570812 570814 570816 OSSD safety outputs 2 2 2 Signal outputs 2 2 2...

Page 62: ...e standard EN 60068 2 14 EN 60068 2 14 EN 60068 2 14 Temperature range 20 55 C 20 55 C 20 55 C Storage temperature In accordance with the standard EN 60068 2 1 2 EN 60068 2 1 2 EN 60068 2 1 2 Temperat...

Page 63: ...ngular offset 1 5 deg 1 5 deg 1 5 deg Max retract speed of ac tuator 0 5 m s 0 5 m s 0 5 m s Actuator 1 PSEN sg2 actuator PSEN sg2 actuator PSEN sg2 actuator Operating distances Assured operating dis...

Page 64: ...64 Mechanical data 570812 570814 570816 Actuator dimensions Height 110 mm 110 mm 110 mm Width 195 mm 195 mm 195 mm Depth 108 mm 108 mm 108 mm Weight of actuator 1 390 g 1 390 g 1 390 g Weight 2 670 g...

Page 65: ...f external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms 1 5 A 1 5 A 1 5 A...

Page 66: ...hbuttons 570818 570820 570822 Utilisation category In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Contacts AC12 at 24 V 24 V 24 V Max current 0 1 A 0 1 A 0 1 A Contacts DC12 at...

Page 67: ...EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011...

Page 68: ...red release dis tance Sar 4 mm 4 mm 4 mm Change of operating distance with temperat ure changes 0 01mm C 0 01mm C 0 01mm C Typ Hysteresis 0 1 mm 0 1 mm 0 1 mm Connection type Spring loaded terminal pl...

Page 69: ...5 10 15 10 Output of external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t 150 ms...

Page 70: ...13 at 24 V Max current 1 5 A Mechanical life 6050 cycles Signal output Output voltage 24 V Max current 100 mA Semiconductor outputs 570824 570826 570828 OSSD safety outputs 2 2 2 Signal outputs 2 2 2...

Page 71: ...e standard EN 60068 2 14 EN 60068 2 14 EN 60068 2 14 Temperature range 20 55 C 20 55 C 20 55 C Storage temperature In accordance with the standard EN 60068 2 1 2 EN 60068 2 1 2 EN 60068 2 1 2 Temperat...

Page 72: ...ngular offset 1 5 deg 1 5 deg 1 5 deg Max retract speed of ac tuator 0 5 m s 0 5 m s 0 5 m s Actuator 1 PSEN sg2 actuator PSEN sg2 actuator PSEN sg2 actuator Operating distances Assured operating dis...

Page 73: ...73 Mechanical data 570824 570826 570828 Actuator dimensions Height 110 mm 110 mm 110 mm Width 195 mm 195 mm 195 mm Depth 108 mm 108 mm 108 mm Weight of actuator 1 390 g 1 390 g 1 390 g Weight 2 690 g...

Page 74: ...15 10 15 10 15 10 Output of external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current...

Page 75: ...hbuttons 570830 570832 570834 Utilisation category In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Contacts AC12 at 24 V 24 V 24 V Max current 0 1 A 0 1 A 0 1 A Contacts DC12 at...

Page 76: ...EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011...

Page 77: ...red release dis tance Sar 4 mm 4 mm 4 mm Change of operating distance with temperat ure changes 0 01mm C 0 01mm C 0 01mm C Typ Hysteresis 0 1 mm 0 1 mm 0 1 mm Connection type Spring loaded terminal pl...

Page 78: ...15 10 15 10 15 10 Output of external power supply DC 2 W 2 W 2 W Max inrush current at UB 5 A 5 A 5 A Max switching frequency 1 Hz 1 Hz 1 Hz Magnet supply voltage 24 V 24 V 24 V Max solenoid current t...

Page 79: ...mA 0 5 mA 0 5 mA Short circuit proof yes yes yes Pushbuttons 570880 570882 570884 Utilisation category In accordance with the standard EN 60947 5 1 EN 60947 5 1 EN 60947 5 1 Contacts AC12 at 24 V 24 V...

Page 80: ...EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011 class A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 55011...

Page 81: ...m Assured release dis tance Sar 4 mm 4 mm 4 mm Change of operating distance with temperat ure changes 0 01mm C 0 01mm C 0 01mm C Typ Hysteresis 0 1 mm 0 1 mm 0 1 mm Connection type Spring loaded termi...

Page 82: ...EN IEC B10D EN ISO 13849 1 2008 TM year Mechan service life cycles 1 ch guard locking PL d Cat 2 SIL CL 2 1 83E 09 20 200 000 cycles 2 ch guard locking PL e Cat 4 SIL CL 3 3 80E 10 20 200 000 cycles...

Page 83: ...g and guard locking 3 pushbuttons illuminated 1 push button unilluminated 1 E STOP pushbutton 570 812 PSEN sg2c 5LBLLE unit Safety gate system transponder technology with safe inter locking and guard...

Page 84: ...hnology with safe inter locking and guard locking 3 pushbuttons illuminated 1 push button unilluminated 1 E STOP pushbutton uniquely coded 570 882 PSEN sg2c 5LPKLE M12 5 2 2 unit Safety gate system tr...

Page 85: ...1 section stop pushbutton connection for enabling switch 570 831 PSEN sg2c 5LPKLC M12 5 switch Safety switch 2 pushbuttons illuminated 1 key operated push button 1 pushbutton unilluminated connection...

Page 86: ...Operating Manual PSEN sg2c 1003267 EN 04 86 Product type Features Order No PSEN sg auxiliary release pin Pin for auxiliary release 570 871 PSEN sg color covers pushbutton Colour covers for illuminated...

Page 87: ...s uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment...

Page 88: ...p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document dependin...

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