Pfeiffer Vacuum Pascal 2033 C1 Operating Instructions Manual Download

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Plan système de lubrification pompe à huile (E)
Oil pump system drawing (E)
Ölpumpsystem Gesamtplan (E)

Rep.

Part

Clamping torque

(DaN.m)

Screw CHC M5-8

0.4

Screw CHC M8-40

1.5

Summary of Contents for Pascal 2033 C1

Page 1: ...Operating instructions Operating instructions Translated from original version Translated from original version BetriebB BetriebB Pascal 2033 2063 Series Rotary vane pumps EN EN...

Page 2: ...GERATION SYSTEMS CHEMICAL INDUSTRY ETC VARIOUS SEMICONDUCTOR PROCESSES We suggest that you read this manual particularly the chapter on installation and operation before you start to use this pump so...

Page 3: ...ates a potentially hazardous situation which if not avoided could result in moderate or minor injury It may also be used to alert against unsafe practices Indicates a potentially hazardous situation w...

Page 4: ...up 30 Cold start up 30 Operation of gas ballast 31 Purges for pumping condensable corrosive and hazardous gases 33 Oxygen pumping 35 Recovery of oil high pressure pumping and cycling 36 Maintenance Sa...

Page 5: ...ronic tubes metallurgy centrifuges etc Pumps suited to the pumping of corrosive gases R D laboratories freeze drying pumping of solvents etc Pumps with increased resistance to meet the requirements of...

Page 6: ...s models An oil casing purge is used to dilute the pumped gases on C2 series models Sensor connections for oil pressure or temperature sensors are available on C2 series models The inlet and exhaust e...

Page 7: ...springs Single stage rotary vane pump As the vane passes in front of the inlet orifice an increasing space is formed into which the gas from the chamber to be evacuated expands When the second vane p...

Page 8: ...e high pressure and discharged through the high pressure HP valve Applications Two stage rotary vane pumps are the best choice for application requiring an ultimate vacuum as low as 3 75 10 3 Torr 5 x...

Page 9: ...quired in the vacuum pump In addition this system also ensures the gassing of the lubrication oil and therefore the low noise level of the pump When the pump begins to operate the cooled oil from the...

Page 10: ...ump stops the discharge pressure of the oil pump 2 drops rapidly through the jet 9 Diaphragm 7 under pressure from spring and the difference of pressure is forced againts its seat 8 thus closing off t...

Page 11: ...stopped To guarantee this tightness install an automatic gas ballast The functioning in permanent regime with opened gas ballast draws away important oil losses mist by exhaust use an accessory OME 40...

Page 12: ...5 Oil capacity case l 3 6 7 Maximum water vapor pumping capacity 3 1 Torr mbar Pa 30 3 103 25 25 102 Water vapor pumping capacity g h 700 1200 Weight pump motor 2 kg lb 65 5 144 4 102 224 9 Inlet and...

Page 13: ...in 15 max 45 Ambient storage temperature C min 5 max 65 Corrosive applications C2 Series 1 Partial ultimate pressure measured according to Pneurop 6602 specifications with A113 oil charge It may vary...

Page 14: ...LET AS BALLAST ILL PLUG RAIN PLUG IL FILTER IL CASING PURGE 04 NERT GAS CONNECTION 04 HOLES MM v A L D H 0 1 5 XHAUST IL CASING PURGE 04 AS BALLAST 04 UBBLER CONNECTION 0 XHAUST NLET ILL PLUG RAIN PLU...

Page 15: ...115V 50 60Hz External device Filters and or neutralizes oil when pumping gases which are corrosive and could rapidly degrade oil quality Oil filter DE2 104374 220V 50 60Hz 104375 115V 50 60Hz Shock mo...

Page 16: ...see page 29 Then stop the pump and store it with the inlet and exhaust orifices sealed clamping ring centring ring plug etc The shaft must be rotated by hand be means of the fan or by starting the pum...

Page 17: ...torage cont d The pump must be operated in the horizontal position with the pumping axis vertical and the inlet operating upwards Ensure that the product is connected to an electrical installation in...

Page 18: ...0 5 3 10 3 260 C 295 C A121 Special hydro carbon double distilled synthetic oil with anti oxidant additive atmospheric cycle pumping high temperature and pressures acid and organic vapor resistivity p...

Page 19: ...emark ANDEROL RCF 96 N ANDEROL BV registered trademark Fluorocarbon synthetic oils FOMBLIN YL VAC 25 6 MONTEDISON registered trademark KRYTOX 15 25 DU PONT DE NEMOURS registered trademark HALOVAC 100...

Page 20: ...l level sight glass SD and C2 Series maximum level If necessary carry out the special preparation procedure for the pump see page 41 then remove the filling cap A fill with oil until the oil is betwee...

Page 21: ...EN 20...

Page 22: ...ases being used Several fitting accessories are available in the adixen products catalog The pump and the motor are each equipped with a ventilation system During pump installation the pump should be...

Page 23: ...y on the pump Contact your closest service center see addresses at the back of the manual When the exhaust is connected to an extraction duct or an oil mist eliminator you must remove the exhaust safe...

Page 24: ...and become brittle and compromise pump performances Alternatively the pump may be equipped with a plastic corrosion resistant HP valve on request On request we can supply these specific components dep...

Page 25: ...e it unsafe to use The manufacturer declines all liability for the consequences of such operations Electric shock hazard The voltages and currents in use can induce electric shock Isolate and lock out...

Page 26: ...In all cases comply with current local regulations Terminal box with 9 wires and 6 terminals 5 6 7 6 5 6 7 5 7 5 6 7 7 5 6 5 6 7 6 5 6 5 7 7 6 5 5 5 7 6 7 6 7 5 6 7 3TAR PARALLEL 99 3TAR SERIAL 9 OW...

Page 27: ...motors are compatible with the following voltages Motor voltage range Capacity limits Motor P N Country Fr Voltage 2033 119978 Europe 50 HZ 220 240 380 415 60 HZ 220 280 380 480 114449 Asia Row 50 HZ...

Page 28: ...265 V 460 V 12 A 6 A 114450 Asia Row 50 HZ 2 2 kW 200 V 400 V 8 A 4 A 60 HZ 2 2 kW 230 V 460 V 8 A 4 A 119980 USA Japon 50 HZ 2 2 kW 200 V 400 V 14 A 6 A 60 HZ 2 64 kW 230 V 460 V 12 A 6 A The charac...

Page 29: ...EN 28...

Page 30: ...mer s task to train operators to use the product if they do not speak the language the manual is written in ensure operators know the safe practices to apply when using the product Fire protection The...

Page 31: ...expansion of the oil and starting or the oil circuit Start up after pump disassembly or oil change Cold start up Unscrew air inlet tube to the maximum extent to help oil circuit to start Readjust anti...

Page 32: ...pressure with the pumped product This is obtained by reading the pump characteristic table for water vapor see pages 11 and 12 The use of cold traps or condensers are recommended when large quantitie...

Page 33: ...rises condensates have been added into the oil After pumping let the pump running at ultimate pressure and condensates will be separate from the oil If the oil is cloudy or discoloured change the oil...

Page 34: ...itrogen on the specific connector 1 8 NPT The nitrogen flowrate should be adjusted according to the values from table page 34 C2 Series Use of the bubbler The bubble device is composed of an air tube...

Page 35: ...g on the quantity of pumped gas at ultimate vacuum with the purge in order to degas the oil effectively and clean the pump with nitrogen to eliminate the traces of pumped gases Stop the purge but let...

Page 36: ...e page 17 The use of these oils requires a special pump preparation see page 42 The pump must be completely disassembled and all traces mineral oil removed Flushing the oil case is not adequate Any ac...

Page 37: ...low pressure The use of a oil mist eliminator prevents losses due to intermittent high pressure operation If the pump operates at high pressure in a cyclical fashion oil consumption may reach suffici...

Page 38: ...a qualified company if necessary Install the inlet and exhaust blanking plates thus accessories are delivered with the pump Decontamination product dismantling According to the regulations 2002 96 CE...

Page 39: ...p inlet duct Lubrication holes blocked Disassemble and clean Vane of oil pump damaged Replace it Incorrect anti suckback system assembly Repeat the assembly and the setting Oil pressure sensor It indi...

Page 40: ...artridge clogged Replace Noisy pump Oil level too high Drain and fill with a new oil Oil contaminated presence of particles Drain flush and refill with clean oil Pump not prepared for the oil used Che...

Page 41: ...the seals if necessary Purges gas flow too important Readjust Poor pump tightness when switched off Gas ballast open Close the gas ballast Safety valve damaged Replace by a new one Incorrect anti suc...

Page 42: ...eliminator allows oil recovery after deposition The oil should be changed every 6 months This value is given as a guide only It may be extended to 1 year if the ultimate vacuum required is sufficient...

Page 43: ...ration can be followed by a flushing operation if the oil is particularly dirty This operation requires a volume of oil equal to the capacity of the pump After draining the oil case replace the draini...

Page 44: ...eed as for compatible oils Incompatible oils In all cases follow the recommendations of the pump integrators for the choice of the oil to be used Change of type of oil cont d Using noise limiter Set p...

Page 45: ...e replaced provide a seal kit or a maintenance kit Minor kit For fasted service specify the following when ordering Pump type Serial number on pump label Part number see list at end of manual Maintena...

Page 46: ...n face Allen wrenches 2 4 5 6 8 mm 8mm extraction screws Filter cartridge key automobile equipment supplier C1 serie Tools kit This kit contains the usefull tools to disassemble and reassemble the sha...

Page 47: ...onnect the pump from the system and seal off the inlet and exhaust ports Bring the pump to the maintenance area immediately Drain pump see page 42 The first phase of disassembly is to disassemble the...

Page 48: ...52 and the O ring 53 from the inside of the base Change the seal prior to reassemble Remove the PTFE tape from the base 54 and put a new one when reassembling Removing bubbler C2 Model see page N 10...

Page 49: ...odule see page N 4 Removing the exhaust valve cover 16 and 32 Remove the screws 18 17 then 34 33 and the cover s 16 32 Remove the exhaust valves 13 30 and their springs 15 31 and for 63C1 model the wa...

Page 50: ...S 90 5 and proceed as follows clean when cold by dipping or using a cloth dry the components in the air or with compressed air After use in non perfluorinate synthetic or mineral oil clean the metal c...

Page 51: ...e seal is fitted on the assembly mandrel Using a press or a hammer the seal is inserted in its housing Check the position of the seal it must lean against its bearing 24 5 mm according to product conf...

Page 52: ...flanges use protective sleeve and oil it before mounting flange or wrap end of shaft with adhesive tape They are fitted using the assembly mandrel according to the direction of assembly below Sleeve B...

Page 53: ...the valve holes Before reassembling oil pump 11 N 6 assemble fan 17 N 2 using a new self locking screw 19 N 2 to tighten it Maintenance kit page 44 Installing bubbler C2 Model see page N 10 Before ti...

Page 54: ...g pins which allow to have a right oil circulation in the cartridge Than screw the filter cartridge 33 Installing oil pressure indicator C2 Model see page N 10 Place a strip of Teflon tape on thread o...

Page 55: ...o health risks of explosion fire risks for the environment Please indicate the chemical formula and name of the gases or substances that have been in contact with the equipment pump detector gauge or...

Page 56: ...EN 55 EN Maintenance...

Page 57: ...EN 56...

Page 58: ...n syst me de lubrification pompe huile E Oil pump system drawing E Gesamtplan lpumpsystem E N 6 Nomenclature syst me de lubrification Oil pump system part list E Nomenklatur lpumpsystem E N 7 pompe hu...

Page 59: ...M Detailed next pages Rep Part Clamping torque DaN m 4 9 16 Nut H M8 1 5 Nut H M10 3 0 6 Stud M8 28 ZN10C 1 5 Stud M8 28 SS 1 5 Stud M10 30 3 0 14 Stud M8 20 1 5 Stud M10 25 3 0 19 Screw CHC M10 20 4...

Page 60: ...4 4 075838 15 Idem 5 Idem 5 Ebenso 5 4 4 4 4 4 4 16 Idem 4 Idem 4 Ebenso 4 4 4 4 4 4 4 17 Ventilateur Fan Ventilator 1 1 1 054115 17 Ventilateur Fan Ventilator 1 1 1 054435 18 Rondelle Washer Unterle...

Page 61: ...N 4 3 ODEL ODEL ODEL Plan bloc fonctionnel D Pumping module drawing D Gesamtplan Pumpenblock D Rep Part Clamping torque DaN m 3 Stud M8 105 1 5 Stud M10 137 3 0 18 34 Screw FHC M6 45 0 65...

Page 62: ...e cover Hochdruckventilgeh use 1 1 054478 17 Rondelle D6 Washer D6 Unterlegscheibe D6 2 2 2 2 2 2 REP D SIGNATION SPECIFICATION BENENNUNG REF P N Bestell Nr 2033 SD 2063 SD 2033 C1 2063 C1 2033 C2 206...

Page 63: ...ODEL OD LE SEULEMENT MODEL ONLY UR ODELL ONLY Plan syst me de lubrification pompe huile E Oil pump system drawing E lpumpsystem Gesamtplan E Rep Part Clamping torque DaN m 20 Screw CHC M5 8 0 4 21 Scr...

Page 64: ...alette Vane Schieber 1 10 Raccord Connector Verschluss 1 1 076635 11 Corps de pompe huile Oil pump body lpumpenk rper 1 054253 11 Corps de pompe huile Oil pump body lpumpenk rper 1 065513 11 Corps de...

Page 65: ...N 8 A E B 3 ODEL ODEL ODEL Plan de d tail cuve A Oil casing detail drawing A Einzelplan lbeh lter A Rep Part Clamping torque DaN m 25 Screw CHC M8 20 1 5 30 Screw CHC M6 20 0 65...

Page 66: ...1 065158 15 Cuve Oil case Beh lter 1 104008 15 Cuve Oil case Beh lter 1 065566 15 Cuve Oil case Beh lter 1 104008 15 Cuve Oil case Beh lter 1 065051 15 Cuve Oil case Beh lter 1 065532 20 Joint torique...

Page 67: ...0 3 ODEL ODEL 3 ODEL AS ALLAST A C D B ODEL Plan de d tail b ti B Central housing detail drawing B Einzelplan Pumpentr ger B Rep Part Clamping torque DaN m 4 Screw CHC M6 20 0 65 22 Screw CHC M6 12 0...

Page 68: ...uton de manoeuvre Knob Drehknopf 1 1 21 Ressort lest d air Gas ballast spring Gasballast Feder 1 1 22 Vis CHC M6 12 Screw CHC M6 12 Schraube CHC M6 12 3 3 3 3 3 3 23 Idem 3 Idem 3 Ebenso 3 3 3 3 3 3 3...

Page 69: ...N 12 Plan ensemble motorisation M Motor assembly drawing M Motor Gesamtplan M Rep Part Clamping torque DaN m 3 Screw Hc M6 x 8 8 s steel 0 9...

Page 70: ...ektromotor 3 ph EUROPA 2 2 2 6 kW 190 480V 50 60Hz 1500 1800 tr mn 1 1 1 119979 4 Moteur triphas USA JAPAN 1 1 1 3 kW 175 460V 50 60Hz 1500 1800 tr mn Tree phase motor USA JAPAN 1 1 1 3 kW 175 460V 50...

Page 71: ...endable Customer Friendly Customer Friendly You are looking for a You are looking for a perfect vacuum solution perfect vacuum solution Please contact us Please contact us Pfeiffer Vacuum Products Gmb...

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