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VAS-2A1L-K31 & VAS-4A16L-K31

Summary of Contents for VAS-2A1L-K31

Page 1: ...SAFETY AT WORK VAS 2A1L K31 VAS 4A16L K31 AS Interface Safety Monitor FACTORY AUTOMATION MANUAL...

Page 2: ...Delivery for Products and Services of the Electrical Industry published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most r...

Page 3: ...use 9 3 2 2 Residual risks EN 292 1 9 3 3 Areas of application 9 3 4 Organizational requirements 10 3 4 1 Documentation 10 3 4 2 Traceability of the devices 10 3 4 3 Safety regulations 10 3 4 4 Quali...

Page 4: ...s 31 7 4 1 Electrical connection VAS 2A1L K31 32 7 4 2 Electrical connection VAS 4A16L K31 33 7 5 Diagnostics interface 34 7 5 1 VAS 4A16L K31 VAS 2A1L K31 34 7 6 Chip card 34 7 7 Release circuits 35...

Page 5: ...t identical 51 8 8 2 6 Operating the chip card from the menu 52 8 8 3 Working with multiple memory banks 52 9 Operation in advanced display mode 54 9 1 Overview 54 9 2 Navigation in advanced mode 56 9...

Page 6: ...83 11 4 2 1 Status codes for the release circuits OSSD 85 11 4 2 2 Transparent output data 85 11 4 3 Acyclical data 85 11 4 3 1 Vendor Specific Object 2 Analyzer status AS i Circuit 2 86 11 4 3 2 Vend...

Page 7: ...S Interface Conformity Statement The AS i Safety Monitor for 2 AS i circuits has been developed and produ ced in accordance with the applicable european standards and directives The conformity stateme...

Page 8: ...device the connected peripheral systems or plant potentially leading to total mal functioning Warning This symbol warns of an imminent danger Non compliance may lead to personal inju ries that could...

Page 9: ...nductor outputs Features Greater computing power to allow more function modules Graphical display for better diagnostics Optional storing of configuration data on an interchangeable memory card EDM ST...

Page 10: ...performs monitoring within an AS i system of the user assigned safety slaves based on the configuration the user has set using configu ration software In case of a Stop request or a fault condition t...

Page 11: ...292 1 The circuits suggested in this Manual have been tested and verified with the gre atest care The prevailing standards and regulations are met when using the components and wiring shown Residual...

Page 12: ...the key applications are listed below Machine tools Expanded machining centers with multiple control elements and safety sen sors for wood and metal processing Printing and paper processing machines...

Page 13: ...echnicians Setting and changing the device configuration via PC and ASIMON 3 G2 configu ration software are to be performed only by an authorized safety representative The password for changing a devi...

Page 14: ...Technical data The technical data are placed in the data sheet Please view the current version on the web page http www pepperl fuchs de Attention The AS I power supply for the AS I components must h...

Page 15: ...nsor slave of the sensor being used for monitoring of the safe AS interface actuator slave and of the actuator used for this purpose must still be added Please note that additional reaction times may...

Page 16: ...components ASI1 AS i network 1 ASI2 AS i network 2 S1 1 Safe sensor slave EMERGENCY OFF switch tR S1 1 100 ms S1 2 Safe sensor slave safety light barrier tR S1 2 18 ms S2 1 Safe sensor slave EMERGENC...

Page 17: ...light barrier S1 2 the relay safety output of safety moni tor SM1 2 is controlled Calculation of the AS i relevant system reaction time tSystem total a tR S1 2 tR System 18ms 40ms 58ms System configur...

Page 18: ...ch S2 1 the motor starter is cont rolled via the safe AS interface output of safety monitor SM2 1 Calculation of the AS interface relevant system reaction time tSystem total b tR S2 1 tR System tR A2...

Page 19: ...m total c tR S1 1 tR System ASI1 tR System ASI2 100ms 40ms 40ms 180ms 4 5 Scope of delivery The basic unit consists of AS i Safety Monitor for 2 AS i circuits The following accessories are available S...

Page 20: ...ly metal chips should be allowed to enter the housing since this could cause a short circuit Information For additional information please refer to Section 15 Appendix Installation Notes 0 8 Nm 7 LB I...

Page 21: ...control cabinet The AS I Safety Monitor is installed in the control cabinet on 35mm DIN rails per DIN EN 50 022 To install place the unit on the upper edge of the DIN rail and then snap in the lo wer...

Page 22: ...cal Connection 5 6 Commissioning 5 6 1 Supply voltage for AS I Safety Monitor 5 6 2 Duplicate address recognition 5 6 2 1 AS i Master without duplicate address recognition Information Electrical conne...

Page 23: ...ermany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 21 10 2011 AS Interface Installation 5 6 2 2 AS i Master with duplicate address recognition D...

Page 24: ...inted in Germany Pepperl Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com AS i Safety Monitor for 2 AS i circuits Installation 5 7 Repla...

Page 25: ...ER CARD CONTINUE Ger te Chipdaten ungleich Werkskonfiguration ge ndert Device card data not equal Factory configuartion changed Fehlermeldung Error message Ger te Chipdaten gleich Device data card dat...

Page 26: ...the device Stamm Vollst ndige Konfiguartion auf der Chipkarte Master configuration or complete configuration on the card Datenfreigabe per Release Code notwendig Data release via release code require...

Page 27: ...7 79 90 91 Internet http www pepperl fuchs com Issue date 21 10 2011 AS Interface Installation 5 8 Replacing a defective safety configured AS i slave The new slave must be able to send teaching codes...

Page 28: ...word during the first use of the device Monitor change password ASIMON 3 G2 Software Create the desired configuration ASIMON 3 G2 Software Download the configuration with MONITOR PC MONITOR into the d...

Page 29: ...1 10 2011 AS Interface Installation Press OK for Menu Output Circuit 1 ON 2 OFF P ress O K fo r Men u O u tp u t C ircu it 1 O N 2 O F F The device is in the protected mode now If you have assigned th...

Page 30: ...ff when an associated safe sensor or switch is triggered must be che cked at least once a year Attention To do this actuate each safe AS i slave and observe the switching behavior of the output circui...

Page 31: ...nterface Electrical connection 7 Electrical connection 7 1 Overview of terminals indicators and operating elements 7 1 1 VAS 2A1L K31 Legend 1 Chip card slot 2 RS 232 diagnostics port1 3 LEDs 4 LC dis...

Page 32: ...www pepperl fuchs com AS i Safety Monitor for 2 AS i circuits Electrical connection 7 1 2 VAS 4A16L K31 Legend 1 Chip card slot 2 RS 232 diagnostics port1 3 LEDs 4 LC display 5 Buttons 6 Terminals Su...

Page 33: ...hnicians Information A listing of the individual devices and their features can be found in section Product information Information The cable indicated by grey must not have slaves or repeaters connec...

Page 34: ...S i Circuit More information about the additional slave circuit can be found in section Safe coup ling slaves on the AS i circuits ASI 1 ASI 1 ASI 2 24V 0V ASI 1 PWR max 8 A Terminal Signal Descriptio...

Page 35: ...Electrical connection VAS 4A16L K31 ASI1 ASI2 ASI1 PWR max 8A ASI 2 PWR max 8A Terminal Signal Description ASI 1 Connection to AS i Circuit 1 ASI 2 Connection to AS i Circuit 2 ASI 1 PWR Supply voltag...

Page 36: ...gnostics interface in conjunction with AS i Control Tools or ASIMON 3 G2 software is used for communication between the PC and the unit 7 5 1 VAS 4A16L K31 VAS 2A1L K31 The service and diagnostics int...

Page 37: ...rovides 4 inputs The EDM START inputs can be defined freely The inputs may not be connected to other potentials but rather only directly or through potential free switches to for EDM START Switching c...

Page 38: ...Start 2 The safety unit provides 4 inputs The EDM START inputs can be defined freely The inputs may not be connected to other potentials but rather only directly or through potential free switches to...

Page 39: ...connection 7 8 Indicators and operating elements 7 8 1 LED indicators Monitor VAS 4A16L K31 The LED s on the front panel of the device indicate f a u l t r e a d y U A S i 1 U A S i 2 power The monit...

Page 40: ...e device indicate U A S i f a u l t r e a d y c h a n n e l 1 c h a n n e l 2 power The monitor is receiving sufficient power U AS i fault Communications fault on the AS i cable Error lock release cir...

Page 41: ...e safety unit indicate 7 8 4 LED indicators safety unit in VAS 2A1L K31 LEDs are not used in the safety unit in these devices 1 Y1 Aux 2 Y1 K1 K3 1 Y2 2 Y2 K2 K4 2 13 3 24 V 2 Y1 0 V 4 1 13 2 Y2 1 Y2...

Page 42: ...ical connection 7 8 5 Buttons The buttons are used for the following For additional information see Section Function of the ESC Service key Section Replacing a defective safety configured AS i slave S...

Page 43: ...tor 8 2 1 Duplicate address detection If two slaves on an AS i network have the same address a duplicate address exists Since the master cannot communicate individually with these slaves any longer th...

Page 44: ...voltage Detector Over voltages are present if the conductors of an AS i network that normally are routed electrically symmetrical with respect to machine ground are strongly elec trically raised A cau...

Page 45: ...e Safety Monitor can make replacement of the device enormously simpler and faster 8 3 1 Description of configuration using ASIMON 3 G2 software The following description represents a short guide to co...

Page 46: ...with complete configuration The chip card contains the complete configuration if An empty chip cared is plugged into an AS i Safety Monitor which already contains a complete configuration or Attention...

Page 47: ...ine documentation and keep it in a safe place 8 5 Diagnostic data Attention Safety advisory Power must always be turned off when removing or inserting the chip card Ensure that the chip card contains...

Page 48: ...make reconstruction of the reason for switch off easier for the user The states of all safety relevant AS i slaves and all devices at the time the state change on the output device change from green...

Page 49: ...guration do not necessarily have to have been successfully learned It is also possible to release without code sequences which must then be learned at a later time Teaching the code sequences is simpl...

Page 50: ...ware 8 8 Chip card The chip card is divided into two areas One area is reserved for unsafe data and administration the other for safe data 8 8 1 Unsafe data This section describes the system behavior...

Page 51: ...following message is dis played The card configuration is written to the device From this time on all changes are made both in the device and on the chip card 8 8 1 5 Data in the device and on the chi...

Page 52: ...ways performed on the active bank 8 8 2 1 Data incompatible If a card with incompatible data is found the following error message is output 8 8 2 2 Data compatible If a card with an empty active memor...

Page 53: ...e device at the same time 8 8 2 4 Data on the chip card and in the device are identical If the card and device are not empty at start and the data are identical no mes sage is displayed 8 8 2 5 Data n...

Page 54: ...guration into a memory bank using the menu For additional information see section CARD MONITOR copy card data to the Monitor To convert a master configuration on the memory card to a Complete Configur...

Page 55: ...generated and validated the configuration stores the release code for the configuration Complete or Master stores the release code for the configuration and approves use of the configuration for speci...

Page 56: ...E B1D2 COPY BANK A TO MONITOR COMPLETE CONFIGURATION RELAIS IMMER AN MON VER 3 0 RELEASED BY ROLF BECKER ON 2008 01 21 AT 13 52 RELEASE CODE B1D2 RELEASE CODE 1BDF OK OK SELECT BANK A OK OK SELECT BAN...

Page 57: ...CHIPCARD LANGUAGE FACTORY RESET SETUP CHIPCARD CARD MONITOR MONITOR CARD CLEAR CHIPCARD SAFETY ORIENTED SLAVES 1 XX 2 RX 3 RR 4 5 HELP X CHANNELOK R CH RELEASED ON OUTPUT ON OFF OUPUT OFF OUTPUT STAT...

Page 58: ...y In advanced mode you can use the two arrow keys to move a selection bar up or down The OK key changes to the selection function or to the displayed menu The ESC Service key returns the user to the p...

Page 59: ...u teach the code tables for all included safety AS i slaves First enter the PIN and confirm with OK TEACH SAFETY SAFE OUTPUT CH SAFE COUPLING START STOP CLEAR SAFE CFG PIN SAFE CHIPCARD PROTECT TEACH...

Page 60: ...n appears All safety contacts also in sequence must be closed for the safety unit to learn the code sequences Incomplete code tables are not learned Press on ESC Service to quit learning It is then po...

Page 61: ...ollows Use the arrow keys to navigate to the third line 0000 on the display Enter the PIN there Use the arrow keys to navigate to the fourth line OK on the display Confirm your entries with OK In the...

Page 62: ...in the third line The grafical symbols indicate the state of the contacts Press the OK key to save the learned code table or press ESC to discard it 9 3 1 3 COUPLING SLAVE Main Menu AS I SAFETY TEACH...

Page 63: ...allows you to directly enter the code sequence for a particular AS i safety slave If the slave address is already indicated you can directly enter the sequence using the keys and then save or discard...

Page 64: ...AFETY SAFE COUPLING On the 2nd AS i circuit up to two safe AS i slaves coupling slaves can be crea ted which represent the states of the first two release circuits After entering the address using the...

Page 65: ...CLEAR SAFE CFG delete safe configuration Main Menu AS I SAFETY CLEAR SAFE CFG In the CLEAR SAFE CFG menu the stored safe information is deleted This pro cedure is PIN protected 9 3 6 PIN changing the...

Page 66: ...X CONFIG view active bank Main Menu AS I SAFETY SAFE CHIPCARD VIEW SELECT BANK BANK X CONFIG Information The default setting for the PIN is 0000 and must not be changed SAFE CHIPCARD ACTIVE BANK B VI...

Page 67: ...y bank and confirming with OK the configurati on is displayed For additional information refer to Chip card 9 3 7 2 CARD MONITOR copy card data to the Monitor Main Menu AS I SAFETY SAFE CHIP CARD CARD...

Page 68: ...In this menu you send the safe configuration stored on the memory card to the EEPROM on the Monitor Use the keys to set the release code and confirm with OK After a bank on the chip card has been writ...

Page 69: ...n in advanced display mode 9 3 7 3 MONITOR CARD copy Monitor data to the chip card Main Menu AS I SAFETY SAFE CHIPCARD MONITOR CARD ENTER PIN SELECT BANK COPY X CARD In this menu you sent the safe con...

Page 70: ...91 Internet http www pepperl fuchs com AS i Safety Monitor for 2 AS i circuits Operation in advanced display mode 9 3 7 4 CLEAR CODES delete code sequences Main Menu AS I SAFETY SAFE CHIPCARD CLEAR CO...

Page 71: ...date 21 10 2011 AS Interface Operation in advanced display mode In this menu you delete the code sequences from the selected bank This proce dure is PIN protected 9 3 7 5 CLEAR SAFE CARD Main Menu AS...

Page 72: ...Fuchs Group Tel Germany 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com AS i Safety Monitor for 2 AS i circuits Operation in advanced display mode Using this m...

Page 73: ...S Main Menu DIAGNOSIS This menu contains the following sub menus 9 4 1 AS I CIRCUIT Selecting the AS i circuit Main Menu DIAGNOSIS SAFETY SLAVES AS I CIRCUIT Please select the required AS i circuit us...

Page 74: ...t Slaves AS i Safety at Work shows the slaves for which the safety function has been released 9 4 3 MONITOR Main Menu DIAGNOSIS MONITOR SAFETY MON This menu contains the following sub menus 9 4 3 1 DI...

Page 75: ...S i safe slaves and the diagnostics for the integrated Safety Monitor for each release circuit separately DIAGNOSIS CH 1 OK SAFETY MONITOR DIAGNOSIS COMPLETE DIAG INDEX SAFETY MONITOR DIAGNOSIS CH1 ON...

Page 76: ...u DIAGNOSIS MONITOR SAFETY MONITOR LAST DIAGNOSIS This menu displays the diagnosis at the time the Safety Monitor was deactivated For additional information please refer to the ASIMON documentation SA...

Page 77: ...ration in advanced display mode 9 4 3 3 MONITOR CONFIG Main Menu DIAGNOSIS MONITOR VIEW CONFIG MONITOR CONFIG This menu indicates which configuration is loaded in the integrated Safety Moni tor Inform...

Page 78: ...the abbreviations in full By selecting RESET you can delete the history of the AS i Monitor The HISTORY section lists the fault messages which have occurred for the AS i Monitor since the last RESET...

Page 79: ...s list displays the fault counter for each single AS i slave In addition the number of voltage dropouts undervoltage on AS i APF is dis played Selecting RESET resets the fault counter to 0 9 4 6 LPF L...

Page 80: ...e version and features of the AS i mas ter 9 5 SETUP Main Menu SETUP This menu contains the following sub menus SWID 12345 SAFE CPU A 12345 SAFE CPU B 12345 UART CPU 1 12345 UART CPU 2 1234 Informatio...

Page 81: ...select the menu language X marks the currently selec ted language 9 5 3 FACTORY RESET factory default settings Main Menu SETUP FACTORY RESET This function can be used to reset the master to the factor...

Page 82: ...t Main Menu DISPLAY CONTRAST This function allows you to set the display contrast Use the arrow keys to select the line with the bar Confirm your selection with OK bar flashes Use the arrow keys to se...

Page 83: ...any 6 21 7 76 0 USA 3 30 4 25 35 55 Singapore 7 79 90 91 Internet http www pepperl fuchs com Issue date 21 10 2011 AS Interface Configuration with Windows Software ASIMON 3 G2 10 Configuration with Wi...

Page 84: ...ated monitor For characteristics which apply to both the 1st and 2nd AS i circuit the circuit is selected with this selection box 11 3 Spontaneous messages The strategy for spontaneous display of mess...

Page 85: ...address of the safety monitor In these 8 bytes the diagnosis data transparent in put data is listed as in the following table Information The old diagnostics for the Safety Monitor is no longer suppo...

Page 86: ...contains information as to whether there are warnings or faults in a re lease circuit for one or more of the devices associated with this release circuit The information is as follows EF Ground fault...

Page 87: ...alyzer status AS i Circuit 1 Read only This object contains a bit pair for all 62 possible slaves which represents the sta tus of the slaves at this address Code bit 3 0 Status color Description 0 con...

Page 88: ...3 1 Vendor Specific Object 2 Analyzer status AS i Circuit 2 Read only This object contains a bit pair for all 62 possible slaves which represents the sta tus of the slaves at this address Byte 27 26...

Page 89: ...the states and colors Byte Meaning 1 Bit 0 0 Configuration mode 1 protecting mode Bit 3 1 reserved 0 Bit 4 State 1 Y1 EDM1 0 open Bit 5 State 1 Y2 Start1 0 open Bit 6 State 2 Y1 EDM2 0 open Bit 7 Stat...

Page 90: ...r devices which are present The numbers indicate the position of the bit for the corresponding device 0 Device is not present 1 Device is present Byte 27 26 25 24 23 22 21 20 1 7 6 5 4 3 2 1 0 2 15 14...

Page 91: ...colors Byte Meaning 1 Bit 0 0 Configuration mode 1 protecting mode Bit 3 1 reserved 0 Bit 4 status 1 Y1 EDM1 0 open Bit 5 status 1 Y2 Start1 0 open Bit 6 status 2 Y1 EDM2 0 open Bit 7 status 2 Y2 Sta...

Page 92: ...r devices which are present The numbers indicate the position of the bit for the corresponding device 0 Device is not present 1 Device is present Byte 27 26 25 24 23 22 21 20 1 7 6 5 4 3 2 1 0 2 15 14...

Page 93: ...Bit 0 0 Configuration mode 1 protecting mode Bit 3 1 reserved 0 Bit 4 status 1 Y1 EDM1 0 open Bit 5 status 1 Y2 Start1 0 open Bit 6 status 2 Y1 EDM2 0 open Bit 7 status 2 Y2 Start2 0 open 2 Relay sta...

Page 94: ...e changed in the last step Bit field coding for devices which are present The numbers indicate the position of the bit for the corresponding device 0 Device is not present 1 Device is present Byte 27...

Page 95: ...ation mode 1 protecting mode Bit 3 1 reserved 0 Bit 4 status 1 Y1 EDM1 0 open Bit 5 status 1 Y2 Start1 0 open Bit 6 status 2 Y1 EDM2 0 open Bit 7 status 2 Y2 Start2 0 open 2 Relay status Output 1 2 Bi...

Page 96: ...e changed in the last step Bit field coding for devices which are present The numbers indicate the position of the bit for the corresponding device 0 Device is not present 1 Device is present Byte 27...

Page 97: ...ce Colors at Switch off with compo nent index Pre proc Object 3 Object 4 1 Object 7 Object 8 Object 9 Object 10 2 Object 11 Object 12 Object 13 Object 14 3 Object 15 Object 16 Object 17 Object 18 4 Ob...

Page 98: ...er present When there are no faults present the states of the safety unit are displayed in text beneath the smiley When four local release circuits are present a line is displayed with their sta tus C...

Page 99: ...gured AS i slave If a safety configured AS i slave is defective it can be replaced even without a PC or reconfiguration of the AS i Safety Monitor by pressing the ESC Service key on the AS i Safety Mo...

Page 100: ...d start the ASIMON 3 G2 software Select a neutral configuration and start the diagnostics function in ASIMON 3 G2 using MONITOR DIAGNOSTICS Wait until the current configuration appears on the screen T...

Page 101: ...ore 7 79 90 91 Internet http www pepperl fuchs com Issue date 21 10 2011 AS Interface Status indication faults and fault elimination Information The default password factory setting of the AS i safety...

Page 102: ...s of a faulty assignment During manual address programming the slave address display has a different meaning see also chapter Operating in advanced display mode All displayed numbers bigger than 31 wh...

Page 103: ...set by the slave manufacturer and cannot be changed The AS i Association determines the ID codes which are assigned for a particular class of slaves For example all A B slaves have ID code A ID1 Code...

Page 104: ...on as the code sequences are learned the device is usable Such a master configuration can for example be used in serial production ma chine building for loading the safety program whereby the configur...

Page 105: ...otected display and keyboard software Single Slave A single slave can in contrast to a A B slave only be addressed from range 1 to 31 the fourth output data bit can be used All slaves as defined by th...

Page 106: ...ossible to configure and start up the AS i Safety Monitor without the ASIMON 3 G2 software 15 2 Sources 1 Kriesel Werner R Madelung Otto W editors AS interface Das Aktua tor Sensor Interface f r die A...

Page 107: ...VAS 2A1L K31 VAS 4A16L K31...

Page 108: ...76 0 E mail info de pepperl fuchs com USA Headquarters Pepperl Fuchs Inc Twinsburg Ohio 44087 USA Tel 1 330 4253555 E mail sales us pepperl fuchs com Asia Pacific Headquarters Pepperl Fuchs Pte Ltd Co...

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