background image

Page

Safety 

    

2

Description 

      

4 - 5

Installation 

      

6 - 9

Initial 

Startup 

      

10 - 11

Programming 

     

12 - 15 

I/O 

Connections 

      

16 - 17

Additional 

Information 

      

18

Troubleshooting 

      

19 - 21

Owner’s 

Information 

    

22

SAFETY 2

TABLE OF CONTENTS

Important Safety Instructions

Read the Owner’s Manual and related documentation

carefully before attempting to install or operate the 

PENTEK INTELLIDRIVE

TM

.  Make sure that you have a full

knowledge of the equipment, safety information, and

instructions before using this product. 

Carefully read and follow all safety instructions in this

manual and on the VFD.

This is the safety-alert.

When you see this symbol

on your VFD or in this manual, look for one of the

following signal words and be alert to the potential for

personal injury:

warns about hazards that will cause

serious personal injury, death or major property damage if

ignored.

warns about hazards that cancause

serious personal injury, death or major property damage if

ignored.

warns about hazards that will or can

cause minor personal injury or property damage if ignored.
The word 

NOTE

indicates special instructions which are

important but not related to hazards.

To avoid serious or fatal personal injury and possible

property damage, carefully read and follow the safety

instructions. 

Risk of high-voltage electrical shock

from the EMI/RFI Filter if the front cover of the VFD is

open or removed while power is connected to the VFD or

the VFD is running. 

The front cover of the VFD must be

closed during operation.

• After allowing at least 5 minutes for the EMI/RFI Filter

to discharge and before starting any wiring or

inspection procedures, check for residual voltage with

a voltage tester. 

Risk of electrical shock if VFD is

connected to the power wiring before hanging the box

.

Always hang the VFD box before connecting the wires to it.

Risk of electrical shock if the VFD is

handled or serviced with wet or damp hands. 

Always

make sure your hands are dry before working on the VFD.

Perform all operations on the HMI with dry hands.

Risk of electrical shock and hand

injury.

Do not reach into or change the cooling fan while

power is on to the VFD.

Risk of electrical shock.

Do not touch

the printed circuit board when power is on to the VFD.

Fire hazard if installed with incorrect or

inadequate circuit breaker protection.

To make sure of

protection in the event of an internal fault in the VFD,

install the VFD on an independent branch circuit protected

by a circuit breaker (see Table 2, Page 6 for circuit breaker

sizing), with no other appliances on the circuit. 

Risk of burns.

The drive can become

hot during normal operation. Allow it to cool for 10

minutes after shut-down before handling it to avoid burns.

Risk of electric shock.

A means for

disconnection from the supply mains, having a contact

separation in all poles, must be incorporated in the fixed

wiring in accordance with the wiring rules.

Complex equipment.

This device is not

intended for use by persons (including children) having

reduced physical, sensory or mental capabilities, or lack of

experience and knowledge.

NOTE:

This VFD is classified as Class A EMC/EMI

equipment. It is intended for use in an industrial

environment. There may be potential difficulties ensuring

electromagnetic compatibility in other environments due

to conducted as well as radiated disturbances.

NOTE:

The device must be supplied through a Type A

Residual Current Device (RCD) having a rated residual

operating current not exceeding 30 mA.

NOTE: 

To avoid damage to the drive or problems with the drive:

• Connect the output cables to 3-wire submersible

motors as described in Output Connections, page 7.

Any other order will reverse the motor rotation and

may damage the motor.

• Do not modify the equipment.

• Do not use power factor correction capacitors with this

VFD; they will damage both the motor and the VFD.

• Do not remove any parts unless instructed to do so in

the owner’s manual.

• Do not use a magnetic contactor on the VFD for 

frequent starting/stopping of the VFD.

• Do not install or operate the VFD if it is damaged or

parts are missing.

• Before starting a VFD that has been stored for a long

time, always inspect it and test operation. 

• Do not carry out a megger (insulation resistance) test

on the control circuit of the VFD.

Risk of high-voltage electrical shock

from EMI/RFI Filter inside Drive.

Make all wiring connections, then

close and fasten the cover before

turning on power to Drive.
DO NOT open the box when power is

connected to the Drive.

Before doing any service

or maintenance inside

the Drive:

1. 

DISCONNECT

power.

2. 

WAIT 5 minutes

for

retained voltage to

discharge.

3.  Open box.

Before connecting or

disconnecting any wires

inside the Drive:

1. 

DISCONNECT

power.

2. 

WAIT 5 minutes

for

retained voltage to

discharge.

3.  Open box.

RISK OF ELECTRIC SHOCK.

 Can shock, burn or kill.

•   Drive’s internal components retain high voltage for up to 

5 minutes after input power is disconnected.

•   EMI/RFI Filter carries high voltage when pump is running.
•   Disconnect power and wait 5 minutes before opening 

PENTEK INTELLIDRIVE cover.

Fan

EMI/RFI Filter

6020 0609

PENTEK IntelliDrive

 Owner’s Manual

PENTEK IntelliDrive

 Owner’s Manual

3

2

Summary of Contents for PENTEK INTELLIDRIVE PID2000-1123

Page 1: ...SSURE CONTROLLER Should the installer or owner be unfamiliar with the correct installation and or operation of this type of equipment please contact the distributor or manufacturer for the correct advice before proceeding with the installation or operation of this product ...

Page 2: ...age 6 for circuit breaker sizing with no other appliances on the circuit Risk of burns The drive can become hot during normal operation Allow it to cool for 10 minutes after shut down before handling it to avoid burns Risk of electric shock A means for disconnection from the supply mains having a contact separation in all poles must be incorporated in the fixed wiring in accordance with the wiring...

Page 3: ...gnal The Drive senses and processes the signal in the PID Proportional Integration Derivative control When operating in AUTOSTART mode the Drive increases and decreases the speed of the pump motor as needed to maintain constant pressure in the piping system Keypad The keypad programs the Drive monitors the status of the pump and displays faults if they occur Each button has a unique function as de...

Page 4: ...984M 5 5 28 1 33 55 88 Mounting the Drive To mount the Drive as shown in Figure 6 follow this procedure 1 First remove the cover by backing out screw at bottom of front cover 2 Push on backplate with thumbs while pulling the cover toward you with index fingers creating a gap See Figures 3 and 4 3 Pull bottom of cover towards you lift up on cover and remove See Figure 5 Gap Figure 3 Separate cover ...

Page 5: ...ly accepts 230V single phase input power If incoming power does not match this have a qualified electrician alter supply voltage to 230V 1Ph before connecting it to the Drive Terminal Removable pull down 01 01 I1 I1 I2 I2 V V AI AI P N SD CARD Transducer Cable Connections Submersible Motor 3 Ph 3 W 1 Ph follow colors as above Submersible Motor 1 Ph 2 W connect to Y and B any order Above Ground Mot...

Page 6: ... installed before operating the PENTEK INTELLIDRIVE Most installations will only require the initial startup settings However the installer may need to set additional parameters Information about accessing all parameters explanations of their functions and procedures for changing parameter values will be found later in this section 1 Program the Drive Apply power to the PENTEK INTELLIDRIVE Setup G...

Page 7: ...9 lists all available commands and parameters for the PENTEK INTELLIDRIVE 6569 0512 Press PSI Preset Use arrows to change the value Press Enter to Save Press Enter Figure 14 Change PSI Setpoint using PSI Preset 6568 0512 Press Auto Start Use arrows to change the value Press Enter to Save Press Enter Verify Running Fixed Press displayed on screen Figure 13 Change PSI Setpoint while running pump Key...

Page 8: ...VALUE DESCRIPTION DEFAULT MIN MAX Ex Runtime Excessive Runtime Detection _ Enabled Disabled Enabled Enables or disables Excessive Runtime Detection Excessive Runtime Hours Hours 24 1 100 Number of hours Drive can run before it faults on Excessive Runtime Dry Run Auto Restart Delay Minutes 10 Min 3 Min 60 Min Time Drive waits to restart pump when Dry Run is detected Number of Resets 3 0 5 Number of...

Page 9: ...and 8 Amps at up to 230VAC O1 Output relay dry contacts connection Programmed to close when pump is Running or Faulted Positive wires of an external device See Figures 17 and 18 P Positive connection of an RS 485 communication device see Figure 15 Positive wire from RS 485 device Per RS 485 Standard N Negative connection of an RS 485 communication device see Figure 15 Negative wire from RS 485 dev...

Page 10: ...n Possible leak Check for pipe break or large leak Dry running pump Check water level in well Ground Fault Ground wire shorted to motor phase Check the ground wire for short to motor phase wire or check insulation integrity with a megger Long motor cable length If motor cable length is more than 305m a reactor or filter may be needed to limit capacitance between motor wires System Not Grounded Ung...

Page 11: ... Fault Internal voltages are out of range Drive will auto reset and attempt to clear fault Fault Reset can be pressed to clear fault as well Then try to operate pump If fault continues Drive may need replacement Hardware Fault Internal hardware failure Fault Reset can be pressed to clear fault Then try to operate pump If fault continues Drive may need replacement External Fault The external device...

Page 12: ...rial No Dealer Installer Installer Phone No Date of Installation Wire Lengths in Meters Circuit Breaker to Drive PENTEK INTELLIDRIVE to Motor Supply Voltage Note to Installer Record the data listed above for future reference Give manual to end user or attach to PENTEK INTELLIDRIVE when installation is complete OWNER S INFORMATION PENTEK IntelliDrive Owner s Manual 22 ...

Page 13: ...yright law Any reproduction display publication modification or distribution is strictly prohibited without the prior written permission from Pentair Disclaimer Pentair reserves the right to change product specifications and products details All product images are for reference purposes only and may not represent actual and or current product 2022 Pentair All rights reserved ...

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