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ADDITIONAL INFORMATION

TROUBLESHOOTING*

FAULT

POSSIBLE CAUSES

SOLUTION

Over Current

Shorted output

Check for any shorts in motor cables.

Locked rotor

Check for debris in pump.

Damaged wire insulation

Check motor wire insulation with a megger.

Over Voltage

Internal Drive short

With power to Drive off, measure outputs with 

ohmmeter to detect short.

Power cycling on and off

Check for a generator or switching on input 

line.

High line voltage

Measure incoming line voltage to Drive; should 

be between 190V and 265V.

Under Voltage

Low line voltage

Temporary loss of power

Check for local power outage.

Excessive load current

Check motor is correctly sized for the 

application.

Loss of a motor phase

Check correct voltage is present on all motor 

leads.

Power was removed from Drive

Check correct voltage is present on all input 

lines.

Cannot Start Motor

Exceeding Service Factor Amps

Check Service Factor Amps entered are 

correct.

Check pump and motor are correct.

No Service Factor Amps value 

entered

Check Service Factor Amps entered and are 

correct.

There is an open (connection) in 

motor wires

Check resistance of all motor wires is correct.

Locked rotor

Pull pump check for debris in pump.

Dry Run

Operation at open discharge

May need to reduce Dry Run Sensitivity 

pressure or apply back pressure on transducer.

Drive cannot read transducer signal

Check linearity of transducer, as it may be 

damaged. See Troubleshooting Guide for more 

information.

Possible leak

Check for pipe break or large leak.

Dry running pump

Check water level in well.

Ground Fault

Ground wire shorted to motor 

phase

Check the ground wire for short to motor 

phase wire or check insulation integrity with 

a megger.

Long motor cable length

If motor cable length is more than 305m 

a reactor or filter may be needed to limit 

capacitance between motor wires.

System Not Grounded

Ungrounded Drive

Ground Detect parameter can be disabled, but 

will reactivate after 72 hours.

Unbalanced or three phase 

incoming voltage.

Line to line voltage must be twice line to 

ground voltage. You cannot use two legs from 

three phase power.

NOTICE

 The PENTEK INTELLIDRIVE will not 

operate Franklin Electric 2-wire motors.

Part Description

Qty

Part Number

Pressure Transducer

1

U17-1561-R

Transducer Cable 
- 10ft

1

VFD-10TCB

Keypad

1

PID-HMI-R

6544 0412

01+ 01-  I1+ I1-  I2+ I2-  V+  V-   AI+ AI-  P   N   SD CARD

Figure 19 - Example RS-485 Connection

Lightning/Surge Protection

Lightning arrestors or other surge suppressing 
devices can be used with this product. 
MOV (Metal Oxide Varistor), SOV (Silicon Oxide 
Varistor). 

RS-485 Communications

RS-485 is a US-based telecommunications 
standard for binary serial communications 
between devices. It is the protocol, or set of 
specifications, that needs to be followed to 
allow devices that implement the standard to 
speak to each other. A fully compliant RS-485 
port is included in the PENTEK INTELLIDRIVE 
system to permit serial connections among 
more than two devices on an RS-485 compliant 
network. Figure 19 shows two-wire connection 
to the Drive.

Repair Parts

PENTEK IntelliDrive

 Owner’s Manual

PENTEK IntelliDrive

 Owner’s Manual

19

18

Summary of Contents for PENTEK INTELLIDRIVE PID2000-1123

Page 1: ...SSURE CONTROLLER Should the installer or owner be unfamiliar with the correct installation and or operation of this type of equipment please contact the distributor or manufacturer for the correct advice before proceeding with the installation or operation of this product ...

Page 2: ...age 6 for circuit breaker sizing with no other appliances on the circuit Risk of burns The drive can become hot during normal operation Allow it to cool for 10 minutes after shut down before handling it to avoid burns Risk of electric shock A means for disconnection from the supply mains having a contact separation in all poles must be incorporated in the fixed wiring in accordance with the wiring...

Page 3: ...gnal The Drive senses and processes the signal in the PID Proportional Integration Derivative control When operating in AUTOSTART mode the Drive increases and decreases the speed of the pump motor as needed to maintain constant pressure in the piping system Keypad The keypad programs the Drive monitors the status of the pump and displays faults if they occur Each button has a unique function as de...

Page 4: ...984M 5 5 28 1 33 55 88 Mounting the Drive To mount the Drive as shown in Figure 6 follow this procedure 1 First remove the cover by backing out screw at bottom of front cover 2 Push on backplate with thumbs while pulling the cover toward you with index fingers creating a gap See Figures 3 and 4 3 Pull bottom of cover towards you lift up on cover and remove See Figure 5 Gap Figure 3 Separate cover ...

Page 5: ...ly accepts 230V single phase input power If incoming power does not match this have a qualified electrician alter supply voltage to 230V 1Ph before connecting it to the Drive Terminal Removable pull down 01 01 I1 I1 I2 I2 V V AI AI P N SD CARD Transducer Cable Connections Submersible Motor 3 Ph 3 W 1 Ph follow colors as above Submersible Motor 1 Ph 2 W connect to Y and B any order Above Ground Mot...

Page 6: ... installed before operating the PENTEK INTELLIDRIVE Most installations will only require the initial startup settings However the installer may need to set additional parameters Information about accessing all parameters explanations of their functions and procedures for changing parameter values will be found later in this section 1 Program the Drive Apply power to the PENTEK INTELLIDRIVE Setup G...

Page 7: ...9 lists all available commands and parameters for the PENTEK INTELLIDRIVE 6569 0512 Press PSI Preset Use arrows to change the value Press Enter to Save Press Enter Figure 14 Change PSI Setpoint using PSI Preset 6568 0512 Press Auto Start Use arrows to change the value Press Enter to Save Press Enter Verify Running Fixed Press displayed on screen Figure 13 Change PSI Setpoint while running pump Key...

Page 8: ...VALUE DESCRIPTION DEFAULT MIN MAX Ex Runtime Excessive Runtime Detection _ Enabled Disabled Enabled Enables or disables Excessive Runtime Detection Excessive Runtime Hours Hours 24 1 100 Number of hours Drive can run before it faults on Excessive Runtime Dry Run Auto Restart Delay Minutes 10 Min 3 Min 60 Min Time Drive waits to restart pump when Dry Run is detected Number of Resets 3 0 5 Number of...

Page 9: ...and 8 Amps at up to 230VAC O1 Output relay dry contacts connection Programmed to close when pump is Running or Faulted Positive wires of an external device See Figures 17 and 18 P Positive connection of an RS 485 communication device see Figure 15 Positive wire from RS 485 device Per RS 485 Standard N Negative connection of an RS 485 communication device see Figure 15 Negative wire from RS 485 dev...

Page 10: ...n Possible leak Check for pipe break or large leak Dry running pump Check water level in well Ground Fault Ground wire shorted to motor phase Check the ground wire for short to motor phase wire or check insulation integrity with a megger Long motor cable length If motor cable length is more than 305m a reactor or filter may be needed to limit capacitance between motor wires System Not Grounded Ung...

Page 11: ... Fault Internal voltages are out of range Drive will auto reset and attempt to clear fault Fault Reset can be pressed to clear fault as well Then try to operate pump If fault continues Drive may need replacement Hardware Fault Internal hardware failure Fault Reset can be pressed to clear fault Then try to operate pump If fault continues Drive may need replacement External Fault The external device...

Page 12: ...rial No Dealer Installer Installer Phone No Date of Installation Wire Lengths in Meters Circuit Breaker to Drive PENTEK INTELLIDRIVE to Motor Supply Voltage Note to Installer Record the data listed above for future reference Give manual to end user or attach to PENTEK INTELLIDRIVE when installation is complete OWNER S INFORMATION PENTEK IntelliDrive Owner s Manual 22 ...

Page 13: ...yright law Any reproduction display publication modification or distribution is strictly prohibited without the prior written permission from Pentair Disclaimer Pentair reserves the right to change product specifications and products details All product images are for reference purposes only and may not represent actual and or current product 2022 Pentair All rights reserved ...

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