background image

TROUBLESHOOTING 

(CONTINUED)

TROUBLESHOOTING

Drive Reset Procedure

Follow the keypress sequence shown below to test the Drive.

Press Enter

6566 0612

Press Password

button

Press Enter to Edit

Change “No” to “Yes”

Confirm Reset

Press Main Menu 

button

Press up or down arrow 

until Reset appears 

Enter Passwword

(Default is 7777)

Press Enter

Press Enter

NOTICE

 In a domestic environment, this product may cause radio interference which may require 

supplementary mitigation measures.

Figure 20 - Drive Reset Procedure

FAULT 

POSSIBLE CAUSES

SOLUTION

Open Transducer

Intermittent connection

Check all transducer wires are securely connected or for 
damaged cable insulation.

Open Connection

Check for proper wiring of all transducer wires and verify 
cable connector securely attached to transducer.

Drive cannot read transducer signal

Check electrical system for ground loops or no ground 
connection.

Transducer wires crossed

Check red is in AI+ and black is in AI-.

Possible failed transducer

Check linearity of transducer; see Troubleshooting Guide 
for more information.

Shorted Transducer 

Short in transducer wires

Check for shorted transducer wire or damaged insulation.

Possible failed transducer

Check linearity of transducer; see Troubleshooting Guide 
for more information.

Over Temperature

Excessive heating in drive

Check ambient temperature is not above 50°C (122°F).

Check for inoperable or unobstructed fan.

Check vents are not obstructed.

Excessive Runtime 

Leak detected

Check for leaks in pipe system.

Application calls for long run times

Extend Excessive Runtime Hours limitation.

Disable Excessive Runtime Fault.

Internal Fault

Internal voltages are out of range

Drive will auto reset and attempt to clear fault. Fault Reset 
can be pressed to clear  fault as well. Then try to operate 
pump. If fault continues Drive may need replacement.

Hardware Fault

Internal hardware failure

Fault Reset can be pressed to clear fault.  Then try 
to operate pump. If fault continues Drive may need 
replacement.

External Fault

The external device detected fault condition and 
closed the I1 or I2 input

Check external device.

Low Amps 

Under-sized pump

Increase Minimum Speed to 35 Hz.

Low current draw from pump

Thermal protector open in motor (3 wire)

Wait 20 minutes then restart pump.

Missing motor phase

Check all motor connections at the Drive.

Warning 

Possible Causes

Solution

Warning LED flashing

Ungrounded Drive, with ground detection 
parameter disabled (will operate for 72 hours and 
then fault).

Verify ground wire is connected on both incoming voltage 
side and motor side of  Drive.

With the power disconnected, use an ohmmeter to verify 
which pipe the Drive’s transducer is connected to. Also 
verify that the input ground wire is at the same potential, 
e.g., has approximately the same ohm reading.

Verify the input ground is connected all the way back to 
electrical panel.

Jam Warning

Debris in pump stopping motor from turning (locked 
rotor).

Drive tries to free debris in pump by reversing or pulsing 
motor.

Over Pressure Warning

Pressure rising above Over Pressure setting.

Drive stops and waits 1 minute, then checks that pressure 
is below the Setpoint pressure. Below it restarts, if not 
checks again in another minute. Can increase over-
pressure value.

* For additional Troubleshooting information, please visit www.sta-rite.com/resources/

images/16455.pdf for a downloadable guide.

PENTEK IntelliDrive

 Owner’s Manual

PENTEK IntelliDrive

 Owner’s Manual

21

20

Summary of Contents for PENTEK INTELLIDRIVE PID2000-1123

Page 1: ...SSURE CONTROLLER Should the installer or owner be unfamiliar with the correct installation and or operation of this type of equipment please contact the distributor or manufacturer for the correct advice before proceeding with the installation or operation of this product ...

Page 2: ...age 6 for circuit breaker sizing with no other appliances on the circuit Risk of burns The drive can become hot during normal operation Allow it to cool for 10 minutes after shut down before handling it to avoid burns Risk of electric shock A means for disconnection from the supply mains having a contact separation in all poles must be incorporated in the fixed wiring in accordance with the wiring...

Page 3: ...gnal The Drive senses and processes the signal in the PID Proportional Integration Derivative control When operating in AUTOSTART mode the Drive increases and decreases the speed of the pump motor as needed to maintain constant pressure in the piping system Keypad The keypad programs the Drive monitors the status of the pump and displays faults if they occur Each button has a unique function as de...

Page 4: ...984M 5 5 28 1 33 55 88 Mounting the Drive To mount the Drive as shown in Figure 6 follow this procedure 1 First remove the cover by backing out screw at bottom of front cover 2 Push on backplate with thumbs while pulling the cover toward you with index fingers creating a gap See Figures 3 and 4 3 Pull bottom of cover towards you lift up on cover and remove See Figure 5 Gap Figure 3 Separate cover ...

Page 5: ...ly accepts 230V single phase input power If incoming power does not match this have a qualified electrician alter supply voltage to 230V 1Ph before connecting it to the Drive Terminal Removable pull down 01 01 I1 I1 I2 I2 V V AI AI P N SD CARD Transducer Cable Connections Submersible Motor 3 Ph 3 W 1 Ph follow colors as above Submersible Motor 1 Ph 2 W connect to Y and B any order Above Ground Mot...

Page 6: ... installed before operating the PENTEK INTELLIDRIVE Most installations will only require the initial startup settings However the installer may need to set additional parameters Information about accessing all parameters explanations of their functions and procedures for changing parameter values will be found later in this section 1 Program the Drive Apply power to the PENTEK INTELLIDRIVE Setup G...

Page 7: ...9 lists all available commands and parameters for the PENTEK INTELLIDRIVE 6569 0512 Press PSI Preset Use arrows to change the value Press Enter to Save Press Enter Figure 14 Change PSI Setpoint using PSI Preset 6568 0512 Press Auto Start Use arrows to change the value Press Enter to Save Press Enter Verify Running Fixed Press displayed on screen Figure 13 Change PSI Setpoint while running pump Key...

Page 8: ...VALUE DESCRIPTION DEFAULT MIN MAX Ex Runtime Excessive Runtime Detection _ Enabled Disabled Enabled Enables or disables Excessive Runtime Detection Excessive Runtime Hours Hours 24 1 100 Number of hours Drive can run before it faults on Excessive Runtime Dry Run Auto Restart Delay Minutes 10 Min 3 Min 60 Min Time Drive waits to restart pump when Dry Run is detected Number of Resets 3 0 5 Number of...

Page 9: ...and 8 Amps at up to 230VAC O1 Output relay dry contacts connection Programmed to close when pump is Running or Faulted Positive wires of an external device See Figures 17 and 18 P Positive connection of an RS 485 communication device see Figure 15 Positive wire from RS 485 device Per RS 485 Standard N Negative connection of an RS 485 communication device see Figure 15 Negative wire from RS 485 dev...

Page 10: ...n Possible leak Check for pipe break or large leak Dry running pump Check water level in well Ground Fault Ground wire shorted to motor phase Check the ground wire for short to motor phase wire or check insulation integrity with a megger Long motor cable length If motor cable length is more than 305m a reactor or filter may be needed to limit capacitance between motor wires System Not Grounded Ung...

Page 11: ... Fault Internal voltages are out of range Drive will auto reset and attempt to clear fault Fault Reset can be pressed to clear fault as well Then try to operate pump If fault continues Drive may need replacement Hardware Fault Internal hardware failure Fault Reset can be pressed to clear fault Then try to operate pump If fault continues Drive may need replacement External Fault The external device...

Page 12: ...rial No Dealer Installer Installer Phone No Date of Installation Wire Lengths in Meters Circuit Breaker to Drive PENTEK INTELLIDRIVE to Motor Supply Voltage Note to Installer Record the data listed above for future reference Give manual to end user or attach to PENTEK INTELLIDRIVE when installation is complete OWNER S INFORMATION PENTEK IntelliDrive Owner s Manual 22 ...

Page 13: ...yright law Any reproduction display publication modification or distribution is strictly prohibited without the prior written permission from Pentair Disclaimer Pentair reserves the right to change product specifications and products details All product images are for reference purposes only and may not represent actual and or current product 2022 Pentair All rights reserved ...

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