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8

    P545 Series Electronic Lube Oil Control Product/Technical Bulletin 

Setup and Adjustments 

The anti-short cycle delay timer is factory-set to 

100 seconds. For a different delay, move the jumper at 

P1 to the desired position. (See Figure 13, Inset B.) 

Note: 

If the jumper is removed, the P545 control 

operates at the default delay of 100 seconds. 

R39

240 120 L2

M2

M1 NOA CMA NCA

R39

W1

W2

P1

P2

Anti-short Cycle 

Delay Setting

Cut and

discard resistor

R39 when installing

R310AD switch.

Inset A

Correct

Incorrect

   

 0

  3

5

  6

5

10

0

0 seconds

65 seconds 100 seconds

35 seconds

Inset B

   

 0

  3

5

  6

5

10

0

   

 0

  3

5

  6

5

10

0

   

 0

  3

5

  6

5

10

0

0

35

65

10

0

12

01

10

12

_1

3.

cd

r

Differential Oil Pressure 

Switch 

Connection

 

Figure 13: Terminal Designations and Jumper Positions for Anti-short Cycle Delay 

Operating Status 

Front panel LEDs display the operating status of the 

system and assist in troubleshooting (see Table 2). 

Status conditions are as follows: 

 

Green (RUN) LED only: 

The compressor 

contactor is energized, and the system’s net oil 

pressure is at or above the opening point of the 

P400 switch. 

 

Green (RUN) and Yellow (TIMING) LEDs: 

The 

compressor contactor is energized, but the lube oil 

pressure is below the opening point. Timing circuit 

is active. 

 

Yellow (TIMING) LED only: 

Power to the control 

has been interrupted and restored before the  

anti-short cycle delay has elapsed. The 

compressor contactor remains de-energized until 

the anti-short cycle delay is complete, and then 

restarts automatically. 

 

Red (LOCKOUT) LED:

 The P545 control has 

de-energized the compressor contactor (lockout 

condition), because it detected a lubrication 

problem at the compressor. 

Electrical Checkout Procedure 

Use the following procedure to test the P545 control 

during initial installation and maintenance: 
1.  De-energize the supply voltage to the control and 

the compressor circuit. Make certain that any 

disconnect switches or circuit breakers feeding 

the circuit are open. 

!

  WARNING:  Risk of Electric Shock. 

Disconnect the power supply before making electrical 

connections. Contact with components carrying 

hazardous voltage can cause electric shock and may 

result in severe personal injury or death. 

AVERTISSEMENT:  Risque de décharge 

électrique.

 Débrancher l'alimentation avant de réaliser 

tout branchement électrique. Tout contact avec des 

composants conducteurs de tensions dangereuses 

risque d'entraîner une décharge électrique et de 

provoquer des blessures graves, voire mortelles. 

Summary of Contents for P545 Series

Page 1: ...P545 Electronic Lube Oil Control with P400 Single Point Oil Pressure Differential Switch Features and Benefits Single Pole Double Throw SPDT Relay Contacts for Liquid Line Solenoid and Alarm Applicati...

Page 2: ...ow LED On Compressor contacts close LLS contacts remain closed and alarm remains open green LED On yellow LED On Is the net lube oil pressure sufficient Timer counts down yellow LED Off Green and yell...

Page 3: ...oil pressure is below opening point If the oil pressure is above opening point more than it is below opening point the control does not shut down the compressor If the oil pressure drops continuously...

Page 4: ...the P545 control and the P400 switch 2 When the P445 control is wired to a P400 switch The Test button may operate when first powered up however after a couple minutes of operation the Test Switch fun...

Page 5: ...surfaces of gasket and compressor housing meet 5 Use a torque wrench to tighten the sensor until sealed 40 lb ft recommended torque Wiring See Figure 7 through Figure 12 for typical wiring diagrams o...

Page 6: ...r Diagrams for the P545 Control M1 M2 L2 120 240 P545 NCA NOA CMA L1 L2 L3 Compressor Contactor Wire Jumper Low Pressure Control High Pressure Control Alarm Connection 12011012_8 cdr Figure 8 Typical...

Page 7: ...L3 Compressor Contactor Optional Alarm Connection Low Pressure Control High Pressure Control W1 W2 Remove resistor R39 when using the R310AD switch R39 Power for Alarm Circuit R310AD Switch 12011012_...

Page 8: ...mpressor contactor is energized but the lube oil pressure is below the opening point Timing circuit is active Yellow TIMING LED only Power to the control has been interrupted and restored before the a...

Page 9: ...e supply voltage Reconnect the compressor leads to the contactor or reset the disconnect If an R310AD switch is used reconnect the compressor leads to the contactor See Figure 13 6 Re energize the sup...

Page 10: ...the P400 switch 2 Use a single piece of 22 gauge wire as a jumper between the common and signal terminals of the wiring harness 3 Press RESET 4 If the green LED lights and the yellow LED turns off rep...

Page 11: ...k compressor for internal overloads 2 Check the compressor wiring 3 Check compressor s contactor 4 Check compressor for general failure Ordering Information Use the following tables to order the P545...

Page 12: ...3 ft 1 m length wiring harness WHA P400 125C 4 ft 1 1 4 m length wiring harness WHA P400 250C 8 ft 2 1 2 m length wiring harness WHA P400 430C 14 ft 4 1 3 m length wiring harness R310AD 1C Low Voltage...

Page 13: ...240 VAC Backplate Material Case and Cover Material Cold rolled steel High impact thermoplastic Ambient Operating Conditions 40 to 131 F 40 to 55 C Ambient Storage Conditions 40 to 185 F 40 to 85 C App...

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