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Product/Technical Bulletin 

Issue Date September 2018 

 

© 2018 Johnson Controls

 

1

 

  Code No. LIT-12011012 

www.penncontrols.com 

  Part No. 24-7664-2616, Rev. D 

 

P545 Series Electronic Lube Oil Control 

 

The P545 Series Electronic Lube Oil Control is 

designed for use on refrigeration compressors 

equipped with an oil pump that accepts a single-point 

differential pressure switch. The P400 switch 

continuously monitors net lube oil pressure and the 

P545 control locks out the compressor if lube oil 

pressure falls below the manufacturer’s recommended 

net pressure for longer than the recommended lube oil 

time delay. Front-mount Light-Emitting Diodes (LEDs) 

indicate the status of the lubrication system, and a 

user-selectable, minimum-off time delay can be set to 

minimize compressor short cycling. 
A Johnson Controls/PENN® R310AD Current Sensing 

Switch, sold separately, may be used to disable the 

P545 control lockout circuit during abnormal 

compressor shutdowns. 

 

Figure 1: P545 Electronic Lube Oil Control with 

P400 Single-Point Oil Pressure Differential Switch 

Features and Benefits 

  Single-Pole Double-Throw (SPDT) 

Relay Contacts for Liquid Line 

Solenoid and Alarm Applications 

Allows liquid line solenoid to be closed if the 

P545 control shuts off the compressor due to low oil 

pressure (minimizes refrigerant migration); provides 

alarm indication, including circuits that use neon lights. 

  Relay Contact Output for 

Compressor 

Provides reliable, long-lasting operation 

  Built-in Test Circuit 

Verifies proper control operation quickly, without 

additional tools or equipment 

  Improved Noise Immunity 

Exceeds immunity requirements of UL 991 for transient 

overvoltage: IEC 61000-4-3 for radiated Radio 

Frequency (RF) and IEC 61000-4-6 for RF-induced 

conducted disturbances 

  Selection of Anti-short Cycle Time 

Delay 

Allows choice of anti-short cycle strategy for a wide 

range of equipment requirements; possible elimination 

of external short-cycle timer 

  User-Friendly Display Panel 

Displays the status of the compressor lubrication system 

continuously  

  Backwards Compatibility 

Allows easy replacement of existing electronic lube oil 

controls 

Summary of Contents for P545 Series

Page 1: ...P545 Electronic Lube Oil Control with P400 Single Point Oil Pressure Differential Switch Features and Benefits Single Pole Double Throw SPDT Relay Contacts for Liquid Line Solenoid and Alarm Applicati...

Page 2: ...ow LED On Compressor contacts close LLS contacts remain closed and alarm remains open green LED On yellow LED On Is the net lube oil pressure sufficient Timer counts down yellow LED Off Green and yell...

Page 3: ...oil pressure is below opening point If the oil pressure is above opening point more than it is below opening point the control does not shut down the compressor If the oil pressure drops continuously...

Page 4: ...the P545 control and the P400 switch 2 When the P445 control is wired to a P400 switch The Test button may operate when first powered up however after a couple minutes of operation the Test Switch fun...

Page 5: ...surfaces of gasket and compressor housing meet 5 Use a torque wrench to tighten the sensor until sealed 40 lb ft recommended torque Wiring See Figure 7 through Figure 12 for typical wiring diagrams o...

Page 6: ...r Diagrams for the P545 Control M1 M2 L2 120 240 P545 NCA NOA CMA L1 L2 L3 Compressor Contactor Wire Jumper Low Pressure Control High Pressure Control Alarm Connection 12011012_8 cdr Figure 8 Typical...

Page 7: ...L3 Compressor Contactor Optional Alarm Connection Low Pressure Control High Pressure Control W1 W2 Remove resistor R39 when using the R310AD switch R39 Power for Alarm Circuit R310AD Switch 12011012_...

Page 8: ...mpressor contactor is energized but the lube oil pressure is below the opening point Timing circuit is active Yellow TIMING LED only Power to the control has been interrupted and restored before the a...

Page 9: ...e supply voltage Reconnect the compressor leads to the contactor or reset the disconnect If an R310AD switch is used reconnect the compressor leads to the contactor See Figure 13 6 Re energize the sup...

Page 10: ...the P400 switch 2 Use a single piece of 22 gauge wire as a jumper between the common and signal terminals of the wiring harness 3 Press RESET 4 If the green LED lights and the yellow LED turns off rep...

Page 11: ...k compressor for internal overloads 2 Check the compressor wiring 3 Check compressor s contactor 4 Check compressor for general failure Ordering Information Use the following tables to order the P545...

Page 12: ...3 ft 1 m length wiring harness WHA P400 125C 4 ft 1 1 4 m length wiring harness WHA P400 250C 8 ft 2 1 2 m length wiring harness WHA P400 430C 14 ft 4 1 3 m length wiring harness R310AD 1C Low Voltage...

Page 13: ...240 VAC Backplate Material Case and Cover Material Cold rolled steel High impact thermoplastic Ambient Operating Conditions 40 to 131 F 40 to 55 C Ambient Storage Conditions 40 to 185 F 40 to 85 C App...

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