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P545 Series Electronic Lube Oil Control Product/Technical Bulletin    

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2.  Disconnect the contactor from the compressor 

motor, or disconnect power to the compressor. 

Note: 

On systems using the R310AD switch, 

remove relay connections to control 

terminals W1 and W2, and connect a 

jumper between those two terminals. (See  

Figure 13.) 

3.  Re-energize the supply voltage to the 

P545 control. Verify that all operating and limit 

controls are closed. 

Note: 

The compressor contactor circuit 

energizes and both the yellow and green 

LEDs light up after the short-cycle delay 

has expired. The green LED indicates 

that the compressor contactor is 

energized. The yellow LED indicates that 

net oil pressure is low and that the timing 

circuit is activated. 
When the low pressure time delay 

elapses, the control de-energizes (locks 

out) the contactor. The red LED lights up 

and the yellow and green LEDs turn off. 

The control’s alarm contacts (Terminals 

CMA to NOA) close and the liquid line 

solenoid contacts (Terminals CMA to 

NCA) open. 

4.  Press RESET. The red LED turns off and the 

green and yellow LEDs turn on. The contactor is 

now energized. 

5.  De-energize the supply voltage. Reconnect the 

compressor leads to the contactor, or reset the 

disconnect. If an R310AD switch is used, 

reconnect the compressor leads to the contactor. 

See Figure 13. 

6.  Re-energize the supply voltage. If operating and 

limit controls are closed and power has been 

removed for longer than the anti-short cycle 

delay, the compressor starts and both the green 

and yellow LEDs light up. The yellow LED turns 

off when the lube oil pressure level reaches the 

opening point, usually within seconds of starting 

the compressor. 

Operational Control Test 

Use this test to verify the P545 control is operating 

correctly. This test simulates a low oil pressure 

condition and initiates an immediate lockout of the 

compressor. 
1.  With power to the control, adequate oil pressure 

available, and contactor energized (only the green 

LED is on), press and hold down the Test button. 

Note: 

The red LED lights up and the control 

de-energizes (locks out) the compressor 

contactor. The control alarm circuit (NOA contact – 

see Figure 7) is energized. 

2.  Wait 100 seconds and press the Reset button to 

energize the contactor and restart the motor. 

Note:  The P545 control cannot be reset without 

power.

 The control remains in a lockout condition 

(compressor contactor de-energized) until the Reset 

button is pressed, even if power is removed from the 

control. 

Summary of Contents for P545 Series

Page 1: ...P545 Electronic Lube Oil Control with P400 Single Point Oil Pressure Differential Switch Features and Benefits Single Pole Double Throw SPDT Relay Contacts for Liquid Line Solenoid and Alarm Applicati...

Page 2: ...ow LED On Compressor contacts close LLS contacts remain closed and alarm remains open green LED On yellow LED On Is the net lube oil pressure sufficient Timer counts down yellow LED Off Green and yell...

Page 3: ...oil pressure is below opening point If the oil pressure is above opening point more than it is below opening point the control does not shut down the compressor If the oil pressure drops continuously...

Page 4: ...the P545 control and the P400 switch 2 When the P445 control is wired to a P400 switch The Test button may operate when first powered up however after a couple minutes of operation the Test Switch fun...

Page 5: ...surfaces of gasket and compressor housing meet 5 Use a torque wrench to tighten the sensor until sealed 40 lb ft recommended torque Wiring See Figure 7 through Figure 12 for typical wiring diagrams o...

Page 6: ...r Diagrams for the P545 Control M1 M2 L2 120 240 P545 NCA NOA CMA L1 L2 L3 Compressor Contactor Wire Jumper Low Pressure Control High Pressure Control Alarm Connection 12011012_8 cdr Figure 8 Typical...

Page 7: ...L3 Compressor Contactor Optional Alarm Connection Low Pressure Control High Pressure Control W1 W2 Remove resistor R39 when using the R310AD switch R39 Power for Alarm Circuit R310AD Switch 12011012_...

Page 8: ...mpressor contactor is energized but the lube oil pressure is below the opening point Timing circuit is active Yellow TIMING LED only Power to the control has been interrupted and restored before the a...

Page 9: ...e supply voltage Reconnect the compressor leads to the contactor or reset the disconnect If an R310AD switch is used reconnect the compressor leads to the contactor See Figure 13 6 Re energize the sup...

Page 10: ...the P400 switch 2 Use a single piece of 22 gauge wire as a jumper between the common and signal terminals of the wiring harness 3 Press RESET 4 If the green LED lights and the yellow LED turns off rep...

Page 11: ...k compressor for internal overloads 2 Check the compressor wiring 3 Check compressor s contactor 4 Check compressor for general failure Ordering Information Use the following tables to order the P545...

Page 12: ...3 ft 1 m length wiring harness WHA P400 125C 4 ft 1 1 4 m length wiring harness WHA P400 250C 8 ft 2 1 2 m length wiring harness WHA P400 430C 14 ft 4 1 3 m length wiring harness R310AD 1C Low Voltage...

Page 13: ...240 VAC Backplate Material Case and Cover Material Cold rolled steel High impact thermoplastic Ambient Operating Conditions 40 to 131 F 40 to 55 C Ambient Storage Conditions 40 to 185 F 40 to 85 C App...

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