background image

 

 

P545 Series Electronic Lube Oil Control Product/Technical Bulletin    

3

 

IMPORTANT: 

The P545 Series Electronic Lube Oil 

Control is intended to provide an input to equipment 

under normal operating conditions. Where failure or 

malfunction of the electronic lube oil control could 

lead to personal injury or property damage to the 

controlled equipment or other property, additional 

precautions must be designed into the control 

system. Incorporate and maintain other devices, 

such as supervisory or alarm systems or safety or 

limit controls, intended to warn of or protect against 

failure or malfunction of the electronic lube oil 

control. 

IMPORTANT: 

Le P545 Series Electronic Lube Oil 

Control est destiné à transmettre des données 

entrantes à un équipement dans des conditions 

normales de fonctionnement. Lorsqu'une défaillance 

ou un dysfonctionnement du electronic lube oil 

control risque de provoquer des blessures ou 

d'endommager l'équipement contrôlé ou un autre 

équipement, la conception du système de contrôle 

doit intégrer des dispositifs de protection 

supplémentaires. Veiller dans ce cas à intégrer de 

façon permanente d'autres dispositifs, tels que des 

systèmes de supervision ou d'alarme, ou des 

dispositifs de sécurité ou de limitation, ayant une 

fonction d'avertissement ou de protection en cas de 

défaillance ou de dysfonctionnement du electronic 

lube oil control.

 

Low Oil Pressure Timing Circuit Operation 

All P545 control timing functions are designed to 

comply with compressor manufacturer requirements. 

Standard control models de-energize the compressor 

contactor if the low-pressure condition lasts longer 

than the factory-set time delay. 
The oil pressure monitoring circuit on the P545 control 

compares the amount of time that the oil pressure is 

above opening point to the amount of time that the oil 

pressure is below opening point. If the oil pressure is 

above opening point more than it is below opening 

point, the control does not shut down the compressor. 
If the oil pressure drops continuously below the 

opening point, the control times out in either 90 or 

120 seconds, depending on the model. If the oil 

pressure is below opening point more than half of the 

time, the control times out but the timing is extended. 

This allows the control to protect the compressor when 

there are repeated low oil pressure signals interrupted 

by short periods of sufficient oil pressure. 

R310AD Current Sensing Switch for False Oil 

Failure Lockouts 

False oil pressure failure lockouts can occur when the 

P545 control remains powered despite a loss of power 

to the compressor motor (for example, when an 

internal motor overload switch trips). 
An R310AD switch disables the oil-failure delay timer 

when there is no power to the compressor, thus 

avoiding false lockouts. 
Install the R310AD switch after the main contactor on 

one of the compressor power leads, and wire to 

terminals W1 and W2 on the P545 control. In addition, 

remove resistor R39 by cutting the leads to the circuit 

board. See Figure 13. 

IMPORTANT: 

The R310AD switch does not work 

when the control’s anti-short cycle delay timer is set 

at 0 seconds. You must set the timer to 35, 65, or 

100 seconds. See 

Anti-Short Cycle Delay

 for further 

information.

 

Anti-short Cycle Delay 

Anti-short cycle delay establishes the minimum time 

that the controlled equipment is de-energized before 

restarting. After the P545 control has de-energized the 

equipment, the anti-short cycle delay is activated and 

the yellow LED lights. The equipment remains 

de-energized for the selected amount of delay time. 

The anti-short cycle delay on the P545 control may be 

set to 0, 35, 65, or 100 seconds. 

Backwards Compatibility 

The P545 control and P400 switch offer backwards 

compatibility with previous offerings in the 

Johnson Controls/Penn product line and operate as 

shown in Table 1. 
 

Summary of Contents for P545 Series

Page 1: ...P545 Electronic Lube Oil Control with P400 Single Point Oil Pressure Differential Switch Features and Benefits Single Pole Double Throw SPDT Relay Contacts for Liquid Line Solenoid and Alarm Applicati...

Page 2: ...ow LED On Compressor contacts close LLS contacts remain closed and alarm remains open green LED On yellow LED On Is the net lube oil pressure sufficient Timer counts down yellow LED Off Green and yell...

Page 3: ...oil pressure is below opening point If the oil pressure is above opening point more than it is below opening point the control does not shut down the compressor If the oil pressure drops continuously...

Page 4: ...the P545 control and the P400 switch 2 When the P445 control is wired to a P400 switch The Test button may operate when first powered up however after a couple minutes of operation the Test Switch fun...

Page 5: ...surfaces of gasket and compressor housing meet 5 Use a torque wrench to tighten the sensor until sealed 40 lb ft recommended torque Wiring See Figure 7 through Figure 12 for typical wiring diagrams o...

Page 6: ...r Diagrams for the P545 Control M1 M2 L2 120 240 P545 NCA NOA CMA L1 L2 L3 Compressor Contactor Wire Jumper Low Pressure Control High Pressure Control Alarm Connection 12011012_8 cdr Figure 8 Typical...

Page 7: ...L3 Compressor Contactor Optional Alarm Connection Low Pressure Control High Pressure Control W1 W2 Remove resistor R39 when using the R310AD switch R39 Power for Alarm Circuit R310AD Switch 12011012_...

Page 8: ...mpressor contactor is energized but the lube oil pressure is below the opening point Timing circuit is active Yellow TIMING LED only Power to the control has been interrupted and restored before the a...

Page 9: ...e supply voltage Reconnect the compressor leads to the contactor or reset the disconnect If an R310AD switch is used reconnect the compressor leads to the contactor See Figure 13 6 Re energize the sup...

Page 10: ...the P400 switch 2 Use a single piece of 22 gauge wire as a jumper between the common and signal terminals of the wiring harness 3 Press RESET 4 If the green LED lights and the yellow LED turns off rep...

Page 11: ...k compressor for internal overloads 2 Check the compressor wiring 3 Check compressor s contactor 4 Check compressor for general failure Ordering Information Use the following tables to order the P545...

Page 12: ...3 ft 1 m length wiring harness WHA P400 125C 4 ft 1 1 4 m length wiring harness WHA P400 250C 8 ft 2 1 2 m length wiring harness WHA P400 430C 14 ft 4 1 3 m length wiring harness R310AD 1C Low Voltage...

Page 13: ...240 VAC Backplate Material Case and Cover Material Cold rolled steel High impact thermoplastic Ambient Operating Conditions 40 to 131 F 40 to 55 C Ambient Storage Conditions 40 to 185 F 40 to 85 C App...

Reviews: