Pellas X HYBRID 44 User Manual Download Page 20 | Manualshive

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P a g e

4.

BURNER AND FEEDER ASSEMBLY

Pic. 7. Scheme of installation in boiler room.

Burner and feeder are delivered in ready-made state, ready for installing. They are packed
in cardboard boxes, which have to be unpacked with care.

ATTENTION!

Before starting dismantling

or disassembly entire power supply

must be disconnected.

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Summary of Contents for HYBRID 44

Page 1: ...1 S t r o n a...

Page 2: ......

Page 3: ...1 Chimney 13 3 2 Boiler oven 13 3 3 Fuel hopper 15 3 4 External feeder 16 3 5 STB protection 17 3 6 Boiler temperature sensor 17 4 BURNER AND FEEDER ASSEMBLY 18 5 ADDITIONAL CONNECTIONS AND FIRST STA...

Page 4: ...2 P a g e The author of this Manual is the company PELLAS X Sp z o o Sp k The use of part or all of this manual in other publications is possible only with the written permission of the author...

Page 5: ...hould be protected against unfavorable environmental conditions snow rain dust and it should not be exposed to shocks hits and the packaging should be protected against damages Loading and unloading m...

Page 6: ...at there are no visible damages and if delivery is complete and not damaged Possible reservations and problems should be reported to the supplier immediately He is responsible for insuring the merchan...

Page 7: ...mental usability of the technology considerably better with the burner being one of the most modern solutions in the world The unique solutions employed in the HYBRID line burners include Hybrid Drive...

Page 8: ...be connected Blowing system 5 located between the blowing assembly and the combustion chamber with a quick coupling in the upper part 6 to be attached to the feeding pipe by turning it clockwise detac...

Page 9: ...ipe connecting the burner to the fuel feeder is attached The chimney is mounted to the rectangular opening in the upper part of the burner chamber A steel barrier with a counterbalance is installed in...

Page 10: ...umidity 10 12 Humidity when delivered Not specified Not specified Caloric value MJ kg 18 1 17 5 HW 19 5 2 Sulphur 0 04 1 0 08 Nitrogen 0 3 1 0 3 Chlorine 0 02 1 0 03 Dust collected 2 3 Additives facil...

Page 11: ...r voltage failure memory of recent settings Furnace made of highest quality heat resistant steel Modern controlling system Automatic operation firing up cleaning flame control Stepless electronical po...

Page 12: ...to 96 to 96 to 99 Efficiency in boiler to 96 to 96 to 96 Power modulation YES YES YES Lambda probe YES optional YES optional YES optional CH pump service YES YES YES HUW pump service YES YES YES Mixe...

Page 13: ...g holes for given types of burners There are 2 groups of burners from HYBRID line Group 1 HYBRID Mini HYBRID Mini 35 Group 2 HYBRID 44 Table 3 Dimensions of burners Type of burner Picture of mounting...

Page 14: ...is founded on physical phenomenon which takes place in inner feeder of burner 3 Chimney for pouring fuel In upper part of the burner there is a chimney for pouring fuel It is equipped with a barring...

Page 15: ...d too high or too low chimney have influence on efficiency of burner and its settings In such cases it is advised to install a stabilizer of chimney draft which will ventilate chimney and help in main...

Page 16: ...ONS OF FURNACE CHAMBER MINIMUM LENGHT OF FURNACE CHAMBER mm HYBRID Mini 0 023 400 HYBRID Mini 35 0 030 520 HYBRID 44 0 038 520 Table 6 Exemplary minimum dimensions of rectangular furnace chamber TYPE...

Page 17: ...ave any capacity and should be located in proper distance from burner Pic 7 In lower part of fuel hopper a spiral feeder in covering pipe is mounted The slope of feeder should not be bigger than 45 in...

Page 18: ...is mounted in the lower part of the fuel hopper and its upper part is connected to the burner with the flexible polypropylene pipe Feeder assembly 1 Connect both pipes 1 and 2 with the bolt M8 3 and n...

Page 19: ...per with pellets and fill the feeder until pellets will start falling into the burner 3 5 STB protection In case when oven or boiler does not have its own STB protection a thermostat with a capillary...

Page 20: ...llation in boiler room Burner and feeder are delivered in ready made state ready for installing They are packed in cardboard boxes which have to be unpacked with care ATTENTION Before starting dismant...

Page 21: ...isolate thermally the burner from the boiler door 2 isolation pad is not a part of the set Scheme of assembly HYBRID line burners in a boiler Insert the burner s furnace pipe in the boiler mounting ho...

Page 22: ...der Pic 5 Attach with joint flexible pouring pipe long enough to connect with upper part of the feeder no less however than 30 cm from vertical pouring axis of burner Second part of flexible pipe inse...

Page 23: ...of burner it can not be damaged and must be tightly screwed to the cover In case when oven or boiler does not have its own STB protection a capillary thermostat with fastener should be added to the s...

Page 24: ...atically 6 EXPLOITATION AND SAFETY REGULATIONS 6 1 Exploitation Before starting up burner s operation all connections and joints with feeder should be checked Mounting screws which join burner with bo...

Page 25: ...of furnace plate in HYBRID 44 burner Palniki HYBRID 44 wyposa one s w rur paleniskow umieszczon w rurze os onowej Aby dosta si do paleniska nale y powt rzy operacje 1 i 2 ze schematu monta u palnika...

Page 26: ...sor Check of the firewall with counterweight condition if any Fumes analysis and chimney draught measuring Record of service counters status Cleaning of the blowing nozzles and burner furnace Check of...

Page 27: ...of a burner or a feeder must be done with disconnected powering cable from electricity The room in which a burner works must be well and constantly aired Exploitation can not be done in improper envir...

Page 28: ...activities the cover of a burner should be mounted Frequency of cleaning the photosensor Bakeries once a month Boiler rooms every 3 months Pic 12 Position of photosensor in HYBRID burners 7 2 Electri...

Page 29: ...he feeder should be assembled and checked 7 4 Burner cleaning One of the reasons of lack of firing up of a burner may be a slag filling in the burner chamber The igniter will not ignite the fire when...

Page 30: ...most common reason of this breakdown is damage of thermo protection of a sensor which results in overheating of measuring part Despite burner cooling off the fault can not be cancelled in this case t...

Page 31: ...29 S t r o n a 9 ELECTRICAL SCHEMES Electrical scheme of Pellas X controller See controller s user s manual Electrical scheme of HYBRID burners Pic 13 Electrical scheme of HYBRID burners...

Page 32: ...30 P a g e 10 REPORTS 10 1 First start up report Table 10 The pattern of the first start up...

Page 33: ...31 S t r o n a 10 2 Inspection report Table 11 The pattern of first inspection report...

Page 34: ...32 P a g e 11 LIST OF PICTURES AND TABLES...

Page 35: ...ers 22 Pic 11 Correct positioning of furnace in burner HYBRID Mini and HYBRID Mini 35 23 Pic 12 Position of photosensor in HYBRID burners 26 Pic 13 Electrical scheme of HYBRID burners 29 List of table...

Page 36: ...34 P a g e NOTES...

Page 37: ...35 S t r o n a NOTES...

Page 38: ...36 P a g e...

Page 39: ...37 S t r o n a...

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