PEERLESS PUREFIRE PFW-199, Installation, Operation & Maintenance Manual

Page: 2 / 81

USING THIS MANUAL 1
A. INSTALLATION SEQUENCE . . . . . . . . . . . . . .1
B. SPECIAL ATTENTION BOXES . . . . . . . . . . . . .1
1. PREINSTALLATION 2
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
B. CODES & REGULATIONS . . . . . . . . . . . . . . . .2
C. ACCESSIBILITY CLEARANCES . . . . . . . . . . . .3
D. COMBUSTION & VENTILATION AIR . . . . . . . .3
E. PLANNING THE LAYOUT . . . . . . . . . . . . . . . .6
2. BOILER SET-UP 7
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
B. FLOOR STANDING INSTALLATION . . . . . . . . .7
3. VENTING & AIR INLET PIPING 8
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
B. APPROVED MATERIALS . . . . . . . . . . . . . . . . .8
C. EXHAUST VENT/AIR INTAKE
PIPE LOCATION . . . . . . . . . . . . . . . . . . . . . . . .8
D. EXHAUST VENT/AIR INTAKE PIPE SIZING . .11
E. EXHAUST VENT/AIR INTAKE
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .12
F. EXHAUST TAPPING FOR VENT SAMPLE . .14
G. BOILER REMOVAL FROM COMMON
VENTING SYSTEM . . . . . . . . . . . . . . . . . . . .14
4. WATER PIPING AND CONTROLS 15
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
B. OPERATING PARAMETERS . . . . . . . . . . . . . .15
C. SYSTEM COMPONENTS . . . . . . . . . . . . . . . .15
D. SYSTEM PIPING . . . . . . . . . . . . . . . . . . . . . .17
5. FUEL PIPING 24
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
B. FUEL LINE SIZING . . . . . . . . . . . . . . . . . . . . .24
C. GAS SUPPLY PIPING – INSTALLATION . . . .24
D. GAS SUPPLY PIPING – OPERATION . . . . . . .25
E. MAIN GAS VALVE – OPERATION . . . . . . . . .25
6. CONDENSATE DRAIN PIPING 27
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
B. CONDENSATE SYSTEM . . . . . . . . . . . . . . . .27
C. CONDENSATE DRAIN PIPE MATERIAL . . . .28
D. CONDENSATE DRAIN PIPE SIZING . . . . . . .28
E. CONDENSATE DRAIN PIPE
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .28
7. ELECTRICAL CONNECTIONS 29
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . .29
B. CUSTOMER CONNECTIONS . . . . . . . . . . . . .29
C. INTERNAL WIRING . . . . . . . . . . . . . . . . . . . .29
8. BOILER CONTROL: INTERNAL
WIRING & OPERATION 32
A. IGNITION SEQUENCE . . . . . . . . . . . . . . . . . .32
B. USER MENU . . . . . . . . . . . . . . . . . . . . . . . . . .34
C. INSTALLER MENU . . . . . . . . . . . . . . . . . . . . .35
9. START-UP PROCEDURE 43
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
B. CHECK WATER PIPING . . . . . . . . . . . . . . . . .43
C. CHECK GAS PIPING . . . . . . . . . . . . . . . . . . . .43
D. CHECK OPERATION . . . . . . . . . . . . . . . . . . . .43
E. LIGHTING & OPERATING PROCEDURES . . .45
10. TROUBLESHOOTING 46
A. BLOCKING ERRORS . . . . . . . . . . . . . . . . . . . .46
B. LOCKING ERRORS . . . . . . . . . . . . . . . . . . . . .46
C. WARNING ERRORS . . . . . . . . . . . . . . . . . . . .50
11. MAINTENANCE 51
A. GENERAL (WITH BOILER IN USE) . . . . . . . .52
B. WEEKLY (WITH BOILER IN USE) . . . . . . . . .52
C. ANNUALLY (BEFORE START OF HEATING
SEASON) . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
D. CONDENSATE CLEANING
INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .52
E. COMBUSTION CHAMBER COIL CLEANING
INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .53
12. BOILER DIMENSIONS & RATINGS 54
13. REPAIR PARTS 56
APPENDIX A. STATUS SCREENS 61
APPENDIX B. USER MENU 64
APPENDIX C. INSTALLER MENU 66
APPENDIX D. 852-1 INTERFACE
ADAPTER
70
APPENDIX E. COMBUSTION TEST
RECORD
77
WARRANTY 78
TABLE OF CONTENTS
TABLE OF CONTENTS