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PECO II, Inc. NETMACS II Manual

Table of Contents

TABLE OF CONTENTS.................................................................................................. 3

FOREWORD ................................................................................................................... 5

PRODUCT INFORMATION ............................................................................................ 5

WARNINGS .................................................................................................................... 6

CAUTIONS ..................................................................................................................... 6

SECTION 1: INSTALLER INFORMATION..................................................................... 7

CHAPTER

GENERAL

INFORMATION................................................................................................. 7

1.1

GENERAL ................................................................................................................................... 7

1.2

SYSTEM DESCRIPTION............................................................................................................ 7

CHAPTER

MECHANICAL

INSTALLATION.......................................................................................... 8

1.3

DIMENSIONS ............................................................................................................................. 8

1.4

MECHANICAL INSTALLATION.................................................................................................. 8

1.5

GENERAL ................................................................................................................................. 10

1.6

INPUT POWER REQUIREMENTS........................................................................................... 10

1.7

ANALOG INPUTS (AI), DIGITAL INPUTS (DI), & DIGITAL OUTPUTS (DO) .......................... 11

1.8

COMMUNICATION INSTALLATION ........................................................................................ 12

PROCEDURES ..................................................... 13

1.9

APPLYING INPUT POWER...................................................................................................... 13

1.10 CONSOLE USER INTERFACE (Con_ui) ................................................................................... 13

1.11 OPERATIONAL CHECKOUT ..................................................................................................... 19

SECTION 2: DETAILED SYSTEM COMPONENT INFORMATION ............................ 21

2.1

STANDARD FEATURES .......................................................................................................... 21

2.2

OPTIONAL COMPONENTS ..................................................................................................... 22

2.3

CONFIGURATION ARRANGEMENT....................................................................................... 23

2.4

PWB REMOVAL ....................................................................................................................... 23

2.5

PWB INSTALLATION ............................................................................................................... 23

2.6

BATTERY REMOVAL/REPLACEMENT................................................................................... 24

SECTION 3: SPECIFICATIONS AND TROUBLESHOOTING .................................... 25

3.1

SPECIFICATIONS .................................................................................................................... 25

3.2

TROUBLESHOOTING .............................................................................................................. 26

SECTION 4: SYSTEM CONFIGURATIONS / PARTS LIST ........................................ 29

4.1

GENERAL ................................................................................................................................. 29

4.2

CONFIGURATIONS.................................................................................................................. 29

ATTACHMENTS ........................................................................................................... 31

SECTION 5: T-Drawing for System

4390723T

SECTION 6: T-Drawing for Supplemental

4390723T-1

SECTION 7: Con_Ui Manual 4380200PD

4380200PD

SECTION 8: NetMACS Wall Mount Brkt Kit

6420570P

Issue 16, February 2007 Page 3

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Summary of Contents for NETMACS II

Page 1: ...the web at www peco2 com NETMACS II MONITOR ALARM CONTROL SYSTEM Product Manual Part Number 438 0193PD Issue 16 February 2007 Engineer T W Approved T W PECO II Inc 1376 State Route 598 Galion OH 44833 0910 Phone 419 468 7600 Visit us on the web at www peco2 com S t o c k C h e c k c o m ...

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Page 3: ...NPUT POWER 13 1 10 CONSOLE USER INTERFACE Con_ui 13 1 11 OPERATIONAL CHECKOUT 19 SECTION 2 DETAILED SYSTEM COMPONENT INFORMATION 21 2 1 STANDARD FEATURES 21 2 2 OPTIONAL COMPONENTS 22 2 3 CONFIGURATION ARRANGEMENT 23 2 4 PWB REMOVAL 23 2 5 PWB INSTALLATION 23 2 6 BATTERY REMOVAL REPLACEMENT 24 SECTION 3 SPECIFICATIONS AND TROUBLESHOOTING 25 3 1 SPECIFICATIONS 25 3 2 TROUBLESHOOTING 26 SECTION 4 SY...

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Page 5: ...rs and PECO II part numbers C If part is mechanical in nature give description as to where it is used RETURN REPAIR Equipment may be returned to the Factory for repair In order to do this the procedure must be as follows A Call 419 468 7700 Field Service OR 419 468 7600 and ask for Field Service B Request a Returned Material Authorization RMA number for the defective equipment C Return material pr...

Page 6: ...e and the input circuit breaker s fuse s has been tripped or removed If these procedures have not been followed and the input output power is live serious personnel injury or death may occur 7 A rack shelf may contain several operating systems If there is another system in the general area you want to install this system be cautious of any exposed connectors or wires and with permission remove pow...

Page 7: ... used for digital or analog inputs that may be identified named by the user These monitoring points can be used to monitor a variety of electronic equipment The NetMACS II is a programmable unit that allows for each input to be customized to the parameters established by the user As equipped the NetMACS II allows 10BaseT Ethernet connectivity The system operates from a 20 to 60 VDC power input via...

Page 8: ...s listed at the front of this manual It is recommended that if there is shipping damage photographs be taken of the damage 4 Take an inventory B Ensure the system matches the order that was placed All external wiring will be connected by the installer including the input power individual wiring to input channels alarm wiring to customer furnished external alarms if required the serial local connec...

Page 9: ... on the print 1 Use brackets 4082048P for 19 mtg For 23 mounting use brackets 4082048P 2 2 Adjust the wiring cover to match the width of the unit 3 Re use the mounting bracket hardware from the unit 4 Ensure that the star lock and dragon tooth washers are placed per print to maintain the frame ground integrity Issue 16 February 2007 Page 9 S t o c k C h e c k c o m ...

Page 10: ...plant manuals and the associated configuration sheets for diagrams of connections The input voltage required is 20 to 60 VDC This source must be fused with a one and a third amp 1 1 3A fuse and is provided internally see figure 1 3 Fuse Location Figure 1 3 Location of 1 1 3 Amp Input Power Fuse 1 6 1 INPUT ELECTRICAL CONNECTIONS The system electrical input connection is on the left side of the sys...

Page 11: ... when on closure when off closure when off closure when off closure when off 1 RELAY 1 RELAY 4 RELAY 7 RELAY 10 1 closure when on closure when on closure when on closure when on closure when off closure when off closure when off closure when off 2 RELAY 2 RELAY 5 RELAY 8 RELAY 11 2 closure when on closure when on closure when on closure when on closure when off closure when off closure when off cl...

Page 12: ...f the system J11 with an RJ11 type connector 4 To connect the CAN wire the connector as follows a Start by trimming back 2 of sheath filler and foil Do not cut any wires including bare GND DRAIN wire until step 2 Ensure that there are no nicks in the insulation on the wires b Cut individual lengths of wire as indicated c Strip and tin each lead to d Install 1 of 110809 heat shrink tubing as shown ...

Page 13: ...and HTML the system requires 80 and 1500 to be opened to pass browser and Con_ui data 1 Ethernet Connection If a serial connection is used to connect skip to the Serial Connection section The IP address on the User s PC must be changed initially in order to connect to the Gateway This allows the IP address of the Gateway to be changed to the address as assigned above The IP address for the NetMACS...

Page 14: ...ies Refer to Figure 1 7 4 Next select the Use the following IP address option and enter the following Figure 1 8 IP address 10 1 4 100 Subnet mask 255 255 248 0 Default gateway 10 1 1 1 Figure 1 8 Figure 1 7 5 Click OK on all screens The PC may require a reboot if so reboot now 6 Connect the crossover Ethernet cable to both the PC and the NetMACS II c Abbreviated Instructions for Changing the User...

Page 15: ...l 1 Open the network connections on the PC as shown in figure 1 9 Figure 1 9 2 Right click on the LAN connection and select properties Refer to Figure 1 10 below Figure 1 10 Issue 16 February 2007 Page 15 S t o c k C h e c k c o m ...

Page 16: ...dress option and enter the following Figure 1 12 IP address 10 1 4 100 0 5 Click OK on all screens The PC may require you to reboot if so reboot now 6 Connect the crossover Ethernet cable to both the PC and the NetMACS II Figure 1 12 Figure 1 11 Subnet mask 255 255 248 Default gateway 10 1 1 1 Page 16 Issue 16 February 2007 S t o c k C h e c k c o m ...

Page 17: ...for the Con_ui session Likewise if prompted for Host Computer Name also select cancel When successful the status dialog box Direct Cable Connection Status Connected via Serial Cable on COMX will remain on the screen Do not close this box doing so will drop the connection and end the session If desired this window may however be minimized C Verifying the Network Connection NOTE The Gateway responds...

Page 18: ...or Prompts from Con_ui will appear in Bold Italics while the User s response will appear in italics Below is an example of a typical logon A con_ui 10 1 4 50 10 0 0 1 Password macs Note password is not echoed to the screen Control Evaluation v4 55 Interface v4 55 PECO II Inc 1376 St Rt 598 Galion OH 44833 Copyright c PECOII Inc Controls Corp 1990 2001 All rights reserved PECO II Inc NetMacs Monito...

Page 19: ... prompts to obtain a list of possible selections Select IP Configuration Current Information is displayed Enter new IP address Enter Netmask Enter Gateway address User is returned to the command prompt After resetting the Gateway is now responding at its new IP address At this time the User s PC must be set back to its original IP address Keep in mind that the next time Con_ui is started the IP ad...

Page 20: ...gative reading on the NetMACS II channel Compare the measured reading to the NetMACS II reading If readings do not match verify the shunt size matches the programmed full scale range in the NetMACS II If these match but the readings are more than 0 5 off then enter an adjustment to the channel to make them match Turn the rectifiers back on This should result in the rectifiers providing charge curr...

Page 21: ...evel provide guidance to the user Once the prompts have been satisfactorily answered the system will accept the programming routine without any additional programming required by the user Programming access levels can be password protected 2 1 4 INPUT CHANNEL PROTECTION Each input channel allows a 60 VDC maximum analog on the input pins Over voltage should not damage the inputs and will report ove...

Page 22: ...to 60VDC is interpreted as a closure 2 1 10 2 Analog Input AI Channels When a channel is selected as an Analog Input it is used primarily for monitoring any signals ranges from the plant These channels are typically used for direct temperature readings AC voltage from a transducer DC voltage and current from rectifiers converters etc via transducers and shunts and other analog ranges Maximum Input...

Page 23: ... Inform the Site Engineer that maintenance is being performed and a system error will occur B Remove the front cover of the NetMACS II to gain access to the PWBs C Remove the NetMACS II input power fuse F1 The fuse is located see Figure 1 3 to the bottom left of the unit D Pull the board towards you and remove the connectors and connections as required CAUTION In the following paragraphs during th...

Page 24: ... II CAUTION It is very important to ensure the system is in operation and that the power does not become disabled while the battery is removed from the system If the battery is removed while power is disabled the NetMACS II application programming will be erased B Ensure the system is operating normally and then locate the battery C Remove and replace the battery Observe the correct polarity of th...

Page 25: ... Mounting Rack mounted Weight 1 lb each PWB Environmental Ratings Temperature Operating 0 C to 50 C 32 F to 122 F Storage 40 C to 85 C 40 F to 185 F Altitude Sea Level to 4800 feet 0 C 50 C 32 F 122 F 4800 feet to 7000 feet 0 C 45 C 32 F 113 F 7000 feet to 10000 feet 0 C 40 C 32 F 104 F Cooling Convection Cooled Humidity 95 Non condensing Shock This equipment in its shipping container withstands s...

Page 26: ...rrect ones are illuminated and the timing is correct Timing should be approximately on one second and then off one second for the green LED 1 PicoMACS II Indicators There are two green LEDs located on the front of the PicoMACS II circuit pack L1 CAN Traffic GRN Visible through front cover L2 CAN Communications Error GRN a CAN Traffic Toggles on and off with each receive and send of CAN traffic to ...

Page 27: ...tential across the memory backup battery 2 Remove the input fuse to the NetMACS II 3 Let the NetMACS II sit for 30 seconds 4 Insert the fuse to re apply input power 5 If after the above procedures have been accomplished and the NetMACS II is still not operating properly before replacing the NetMACS II Control PWB accomplish the following steps 6 Remove the input fuse to the NetMACS II NOTE In the ...

Page 28: ...ess per Section 1 10 using Setup Network IP Ethernet 2 Method B a Follow procedure to directly connect via RS232 NetMACS assigns your PC it s address b Change IP address per Section 1 10 using Setup Network IP Ethernet L Software problem improper changes made to programming routine Always check these external factors before concluding that your system is faulty Page 28 Issue 16 February 2007 S t o...

Page 29: ...ly may have several subassemblies Under the subassemblies there may be parts associated with that subassembly In this example the assembly would not have an indenture level since that is the main component The subassembly would be indenture level 1 The parts that make that subassembly would be indenture level 2 As Required A R in the Quantity QTY column implies that the part may be used more than ...

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Page 31: ...PECO II Inc NETMACS II Manual ATTACHMENTS Issue 16 February 2007 Page 31 S t o c k C h e c k c o m ...

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