Pearson CE35-T Case Page 23 Operation Manual Download

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Table of Contents

About this Manual . . . . . . . . . . . . . . . . . . . . . . . . 3

Operator Message Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Machine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 11

In This Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Machine Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Machine Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . 16

Energy Shutoff Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Emergency Shutdown Procedures . . . . . . . . . . . . . . . . . . . . . . . . 18

Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . 19

In This Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Main Machine Assemblies and Components. . . . . . . . . . . . . . . . . . . 19

Machine Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

In This Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Receiving the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Unpacking and Moving the Machine. . . . . . . . . . . . . . . . . . . . . . . 23

Leveling the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Pre-Run Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Final Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Operating Sequence . . . . . . . . . . . . . . . . . . . . . . . 27

In This Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Machine Operating Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . 33

Operations Manual

CE35-T Case Erector

M-CE35T-2c Horiz Mag

3/2/2010

Summary of Contents for CE35-T Case

Page 1: ...MachineOperationsManual 8120 West Sunset Highway Spokane Washington 99224 509 838 6226 800 732 7766 Fax 509 747 8532 www pearsonpkg com CE35 T Case Erector Options...

Page 2: ...number whenever ordering parts or referencing information to ensure we supply you with the correct parts for your machine Pearson disclaims any liability or responsibility to any person for loss or d...

Page 3: ...sage Boxes Operator message boxes are used throughout the manual to bring attention to important information cautions or warnings beneficial for safe and efficient machine operation In some cases the...

Page 4: ...jured between moving machine or equipment or work piece parts Caution A potentially hazardous situation which if not avoided may result in property damage used without the safety alert symbol Safety R...

Page 5: ...ntive Maintenance 9 Service 9 Beacon Indicator Bank 11 In This Chapter 11 Standard Option Overview 11 Non standard Options Overview 11 Installation Procedures 12 Machine Safety 12 Machine Operation 13...

Page 6: ...Machine Operation 15 How To 16 Troubleshooting 16 Preventive Maintenance 16 Service 16 CE35 T Case Erector Options Operations Manual CE35T Options s t n e t n o C f o e l b a T 6...

Page 7: ...Additional inline horizontal pullout magazine configuration l 4 foot capacity with basic magazine l Only sold in 2 foot length increments l Includes additional one way ratchet assembly and extra skat...

Page 8: ...nts Adjustments are the same with the side guide lining up with the standard side guide How To Review the How To chapter in the CE35 T manual Troubleshooting If the Magazine does not operate Check the...

Page 9: ...rompted enter 2 for the service department Select the appropriate number for the Service branch you would like to contact when prompted l Service Parts Enter 1 l Service Technical Support Enter 2 l Se...

Page 10: ...This page intentionally left blank CE35 T Case Erector Options Operations Manual CE35T Options 10 l a t n o z i r o h e n i l n i l a n o i t i d d A y t i c a p a c e n i z a g a m...

Page 11: ...nks may come with the following features l Warning horn l 3 4 and 5 light bank Non standard Options Overview l Beacon option specific customer layout and functionality Option to configure beacon optio...

Page 12: ...bble wrap b Unwrap the beacon light c Push the modules together at the alignment points and twist into the locked position Machine Safety Refer to the Machine Safety chapter of the CE35 T Case Erector...

Page 13: ...n individual light may be programmed to remain solid for one function and flash for a second function 4 The warning horn may be programmed to sound for a set amount of time or remain on until the oper...

Page 14: ...pted enter 2 for the Service Department Select the appropriate number for the service branch you would like to contact when prompted l Service Parts Enter 1 l Service Technical Support Enter 2 l Servi...

Page 15: ...ly and follow lock out tag out procedures before making any adjustments to this machine Installation Procedures This option is factory installed Machine Safety Refer to the Machine Safety chapter of t...

Page 16: ...Erector manual Service To contact our Service Department call 800 732 7766 When prompted enter 2 for the Service Department Select the appropriate number for the service branch you would like to cont...

Page 17: ...MachineOperationsManual 8120 West Sunset Highway Spokane Washington 99224 509 838 6226 800 732 7766 Fax 509 747 8532 www pearsonpkg com CE35 T Case Erector...

Page 18: ...parts or referencing information to ensure Pearson Packaging Systems supplies you with the correct parts for your machine Pearson Packaging Systems disclaims any liability or responsibility to any per...

Page 19: ...not reflect the hand of the purchased machine Important For the purpose of this manual photocells photoeyes proximity switches and limit switches are referred to as sensors Operator Message Boxes Ope...

Page 20: ...chine operations manual before operating machine Warning Crush and Cut Hazard Keep clear of setup arm when entering Consult machine operations manual for proper procedures before clearing a jam or mac...

Page 21: ...y hazardous situation which if not avoided may result in minor or moderate injury Pinch Points Any point at which it is possible for a portion of the body to be caught and injured between moving machi...

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Page 23: ...Overview 19 In This Chapter 19 Main Machine Assemblies and Components 19 Machine Specifications 20 Installation 23 In This Chapter 23 Receiving the Machine 23 Unpacking and Moving the Machine 23 Leve...

Page 24: ...Chapter 67 Electronic Operator Interface 67 HMI Display Screens 68 Preventive Maintenance 85 In This Chapter 85 Cleaning Requirements and Precautions 85 Prevention of Early Oxidation 86 Maintenance of...

Page 25: ...ow To Check the hopper pullout assembly and flight timing 114 How To Retime the hopper pullout assembly to the flight timing 115 How to Change an Existing Case Size in the PanelView 117 How to Replace...

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Page 27: ...Safety Features Never operate the machine when it is unprotected Disconnect electrical power and air before removing any guards or shrouds or disabling any other protective device Pearson Packaging Sy...

Page 28: ...Hazard Secure set up arm before servicing machine Arm could fall without warning CE35 T Case Erector Operations Manual 3 2 2010 M CE35T 2c Horiz Mag 12 y t e f a S e n i h c a M Fig 1 Guard Door Safe...

Page 29: ...ance purposes use the locking key provided 4 Raise the set up arm and insert the key through the front keyhole slot through the slotted framework of the set up arm then through the back keyhole slot 5...

Page 30: ...fore each start up 2 Disconnect the machine from air and power supplies before performing any maintenance or service 3 Always disconnect electrical power and air before removing any guards or shrouds...

Page 31: ...tons or trash 11 Troubleshoot and correct any malfunctions immediately a Call Pearson Packaging Systems Service at 800 732 7766 with any questions 12 Do not wear loose clothing neckties jewelry or oth...

Page 32: ...the equipment from the main air source and exhausts any air remaining in the machine 1 To dump air from the system rotate the red head of the valve to the exhaust position The yellow window will read...

Page 33: ...cal Panel 1 To disconnect power from the Main Electrical Panel turn the Main Electrical Disconnect to the OFF position 2 Follow your company s lock out tag out procedures 3 To reconnect power turn the...

Page 34: ...E stop button and follow your company s Emergency Shutdown Procedures CE35 T Case Erector Operations Manual 3 2 2010 M CE35T 2c Horiz Mag 18 y t e f a S e n i h c a M Fig 10 Auxiliary Operator Station...

Page 35: ...ns and provides a detailed operating sequence Main Machine Assemblies and Components Operations Manual CE35 T Case Erector M CE35T 2c Horiz Mag 3 2 2010 Machine Overview 19 Fig 12 CE35 Case Erector Ri...

Page 36: ...ag 20 w e i v r e v O e n i h c a M Erected Case Size Ranges Knocked down Case Size Ranges Length Width Open Depth Length Width Bottom Flap Width 8 75 23 5 222 597 mm 6 16 127 406 mm 5 21 127 533mm 13...

Page 37: ...h Magazine Width Machine Height Shipping Weight Speed 14 3 4343 mm 12 3 5 3746 mm 6 10 2083 mm 6 4 5 1942 mm 6 7 2007 mm 4 350 lbs 1958 kg 35 cpm high speed 25 cpm slow speed Pressure Sensitive Tape S...

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Page 39: ...ontact Pearson Packaging Systems Service Department at 800 732 7766 Note If the machine arrives with change parts unpack the box carefully and identify all parts Notify Pearson s Service Department at...

Page 40: ...Leveling the Machine Note A bubble type level 4 ft minimum is useful when leveling the machine Note Replace shipping feet with leg levelers before leveling the machine 1 Refer to machine floor plan dr...

Page 41: ...tor directly across from each other Mount the Discharge High Level sensor and Reflector at a 5 degree angle This will prevent the sensor and reflector from seeing between cases Power Connections Elect...

Page 42: ...s and cylinders Correct any discrepancies found to leak or discharge air from pneumatic system 2 Use a minimum NPT air line and connect plant air to the machine Note Size the air line to match the inl...

Page 43: ...down blanks are stacked on edge on the bed of the case magazine 2 Vacuum cups mounted on the pickoff arm grab one knocked down blank from the magazine Operations Manual CE35 T Case Erector M CE35T 2c...

Page 44: ...tant 4 The pickoff arm retracts and the setup arm grabs the case CE35 T Case Erector Operations Manual 3 2 2010 M CE35T 2c Horiz Mag 28 e c n e u q e S g n i t a r e p O Fig 19 Blank Placed into Set U...

Page 45: ...ap into position a Lower vacuum cups hold the lower major flap in position b This action opens and positions the major flaps Operations Manual CE35 T Case Erector M CE35T 2c Horiz Mag 3 2 2010 Operati...

Page 46: ...uates to contain the minor flaps 10 The plows connect with the case and maintain 11 The Pressure sensitive tape system seals the case CE35 T Case Erector Operations Manual 3 2 2010 M CE35T 2c Horiz Ma...

Page 47: ...ing station by the flight lugs 13 As the case exits the sealing area it is tipped 90 degrees onto the customer conveyor by a non powered tip off Operations Manual CE35 T Case Erector M CE35T 2c Horiz...

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Page 49: ...uipment necessary to operate the CE35 T Case Erector Note The infeed end of the machine is the rear the discharge end the front Facing the machine in the direction of flow the operator s right is to t...

Page 50: ...ly stops The E stop button must be pulled back out before the machine can be restarted The green Machine Start button located on the left of the Operator Control Station starts the machine The green C...

Page 51: ...agazine with the bottom flaps toward the hot melt adhesive side of the machine and the end panel of the case at the Magazine deck looking at the case from the setup area a The manufacturer s joint sho...

Page 52: ...azine low sensor determines more blanks are needed the magazine chain will advance 4 The angled blanks will become vertical as they advance to the pick off point Important The machine will not cycle w...

Page 53: ...iate protective gear Pearson Packaging Systems assumes no responsibility for any injury to personnel or damage to equipment 1 Ensure all guard doors are closed 2 Turn on the main safety disconnect swi...

Page 54: ...ine performance adjustments should be dome ONLY by knowledgeable personnel Production speed adjustments can be fine tuned by adjusting the flow control valves and air pressure to change the operating...

Page 55: ...machine will resume 3 Clear the cases from the set up section 4 Pull out all emergency stop buttons then restart machine operations Ensure all personnel are clear before restarting 5 Press the Machin...

Page 56: ...lot 4 When finished make sure to remove the key and lower the set up arm before starting the machine Warning Cut and Crush Hazard Keep clear of set up arm when entering Consult the machine operations...

Page 57: ...based fault alarm If the sensor is not flagged within a certain amount of time during operation the program will register a fault alarm and shut down the machine Operations Manual CE35 T Case Erector...

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Page 59: ...Ram scale settings are reference settings and do not reflect any case dimension Blank tolerances cannot be held to an exact dimension from one run to the next there is a 3 16 tolerance Small changes i...

Page 60: ...o exhaust the air from both sides of the set up arm cylinder The set up arm will lower 3 To lock the set up arm in the upright position for set up or maintenance purposes use the locking key provided...

Page 61: ...grees The case scoreline is now on the machine scoreline constant location c Next adjust the long rail on the open depth side of the case Adjust the rail tight enough against the case to hold the mino...

Page 62: ...rizontal magazine is always located on the same side as the flap kickers Changes in the flap width dimension of the case affect the side guide on the constant side of the machine When setting up a new...

Page 63: ...the case either constant side or non constant side See Panelview case setup values for scale settings on pre tested cases 3 Tighten the quick release handles Operations Manual CE35 T Case Erector M C...

Page 64: ...e either constant side or non constant side See Panelview case setup values for scale settings on pre tested cases 3 Tighten the quick release handles CE35 T Case Erector Operations Manual 3 2 2010 M...

Page 65: ...ease handle and raise or lower the magazine holddown wheel until the top of the blank is at the mid point of the wheel or the pointer on the assembly points to the KDL dimension on the scale mounted a...

Page 66: ...e small hand knobs 3 Slide the vacuum cup on the shaft to the desired position 4 Tighten the hand knob CE35 T Case Erector Operations Manual 3 2 2010 M CE35T 2c Horiz Mag 50 s e r u d e c o r P r e v...

Page 67: ...horizontal magazine for added blank capacity 2 Adjustments are the same with the side guide lining up with the standard side guide Operations Manual CE35 T Case Erector M CE35T 2c Horiz Mag 3 2 2010...

Page 68: ...he magazine 3 Adjust the rail to the appropriate scale setting 4 Tighten the quick release handles 5 For initial setup place a flat blank in the machine between the Flap Rail and the Long Rail 6 Loose...

Page 69: ...ed with the machine scoreline constant see pg 41 8 Adjust the flap rail to the blank allowing 1 8 clearance 9 Retighten the quick release handles Operations Manual CE35 T Case Erector M CE35T 2c Horiz...

Page 70: ...release handle 5 For initial setup erect a case at the setup area 6 Loosen the quick release handle 7 Slide the leading minor kicker up or downstream until it holds the flap along the scoreline 8 Posi...

Page 71: ...n the quick release handle 5 For initial setup erect a case at the setup area 6 Loosen the quick release handle 7 Slide the trailing minor kicker up or downstream until it holds the flap along the sco...

Page 72: ...lower the overhead flights 3 For initial setup adjust the overhead flight assembly to the case width dimension 4 Use the adjusting ratchet located on top of the machine to raise and lower the overhea...

Page 73: ...shifts to exhaust the air from both sides of the set up arm cylinder The set up arm will lower 3 To lock the set up arm in the upright position for set up or maintenance purposes use the locking key...

Page 74: ...ously run refer to the View Setup Values PanelView screen in the PanelView for scale settings 2 Loosen the two quick release handle 3 Slide the arm up or down to the correct measurement on the scale o...

Page 75: ...th dimension Note As a quick check the bottom of the vacuum cups should be even with the bottom of the upper flight chain The overhead should be adjusted to the new case size first 8 Tighten the quick...

Page 76: ...r initial setup adjust the long rail to the open depth dimension plus 1 8 for clearance 6 Loosen the quick release handles located by the magazine and on the discharge end of the machine 7 Make sure t...

Page 77: ...ensitive tape unit according to the width of the case 3 Turn the adjusting handle to raise or lower the tape head to the appropriate scale setting Operations Manual CE35 T Case Erector M CE35T 2c Hori...

Page 78: ...the stop to a position where the case is stopped and tips off easily 3 Tighten the quick release handles CE35 T Case Erector Operations Manual 3 2 2010 M CE35T 2c Horiz Mag 62 s e r u d e c o r P r e...

Page 79: ...quick release handles 3 Slide the tip off backstop into the appropriate position according to the size of the erected case 4 Tighten the quick release handles Operations Manual CE35 T Case Erector M...

Page 80: ...f guide into the appropriate position according to the size of the erected case 3 Tighten the quick release handles CE35 T Case Erector Operations Manual 3 2 2010 M CE35T 2c Horiz Mag 64 s e r u d e c...

Page 81: ...the trailing edge of the case should go past the box guide allowing it to roll out and drop onto the discharge conveyor 2 Loosen the two quick release handles 3 Adjust to the correct position to enab...

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Page 83: ...icular function Some items in the PanelView can be changed directly by any operator such as choosing case size while other items require a password such as servo motor parameters This section is inten...

Page 84: ...Time Exceeded Check PRS4 Check Mechanical Drive System of Main Flights Case Fail to Setup Alarm Check Transfer of Blank Check Pickoff and Set up Vacuum System for Leaks Check PE6 and Air Supply Motor...

Page 85: ...est in the top portion of the screen 2 Use the up down keys to scroll through the list 3 Press Clear List to clear the alarm list 4 Press Main Screen to go to the Main Operator screen 5 Press screen S...

Page 86: ...show how long the alarm was active how long it took to get the machine back up and running c The third column gives the alarm description 3 Use the up down arrows to scroll through the alarm list 4 U...

Page 87: ...to run 2 Scroll to the desired case size 3 Press Enter to select the case size 4 Press Main Screen to go to the main screen 5 Press Screen Select to go to the screen selection screen Operations Manua...

Page 88: ...ine cycles run 2 Press Manual Screen to go to the manual screen 3 Press Screen Select to go to the screen selection screen CE35 T Case Erector Operations Manual 3 2 2010 M CE35T 2c Horiz Mag 72 e c a...

Page 89: ...PanelView directional keys are used for inputting the new numbers l Up Down directional keys will increase or decrease the number Number sequence is 0 9 then decimal point l Left right directional key...

Page 90: ...You can log in using the Log In screen or on the individual HMI screens that require a log in there will be a log in button The instructions are the same for both a Press Log In b A screen will appea...

Page 91: ...sts active faults No Control Power Discharge High Level Magazine Low Level Waiting for Machine Start Magazine Depleted Tape Low Level Waiting for Cycle Start Emergency Stop Depressed Tape Depleted Mac...

Page 92: ...ain Flights button is no longer being pressed the center display will read main flights stopped 4 Pressing Main Screen will return you to the Main Operator Station screen 5 Pressing Screen Select will...

Page 93: ...r entering a new password 4 Press Main Screen to go to the Main Operator screen 5 Press screen Select to go to the Screen Select screen Note If the password is lost or forgotten call the Pearson Packa...

Page 94: ...l illuminate as that function happens This is a status screen only 2 Press Semi Auto Mode button to go to the Phase Manager Monitor Semi Auto screen 3 Press Manual Mode button to go to the Phase Manag...

Page 95: ...he flow chart will illuminate as that function happens This is a status screen only 2 Press Auto Mode button to go to the Phase Manager Monitor Auto screen 3 Press Manual Mode button to go to the Phas...

Page 96: ...will illuminate as that function happens This is a status screen only 2 Press Auto Mode button to go to the Phase Manager Monitor Auto screen 3 Press Semi Auto Mode button to go to the Phase Manager M...

Page 97: ...the Main Screen button to navigate to the main operator screen Operations Manual CE35 T Case Erector M CE35T 2c Horiz Mag 3 2 2010 Human Machine Interface HMI 81 Fig 77 Register Screen Pickoff Vacuum...

Page 98: ...ich is not intended to be used by the operator it is for diagnostic and service use only and is not described herein 5 The screen select list appears below Main Screen Alarm Descriptions Change Passwo...

Page 99: ...s currently selected 3 Use the directional keys to scroll up or down the list 4 Press Enter when speed is highlighted to set to new speed 5 Press Main Screen to bring up the main screen 6 Press Screen...

Page 100: ...Press Energy Saver On to automatically turn the main flight drive on and off as the machine discharge high level functions a If the machine is paused for extended lengths of time waiting for the disch...

Page 101: ...the most important item of preventive maintenance is REGULAR CLEANING a Keep your machine clean for longer safer trouble free operation b Keep dust out of the motors chains springs and other key worki...

Page 102: ...ations of dust dirt or debris may need to be wiped down and lubricated more frequently CAUTION Failure to regularly apply light weight food grade oil to the machine and metal machine components may re...

Page 103: ...s Check the cylinder cushions and flow controls for smooth operation Readjust as required and replace as necessary Check the flight lug for secureness Tighten any loose fasteners Check the sensors for...

Page 104: ...ess Tighten any loose fasteners Check the guide rods for cleanliness Wipe off grease debris build up Check the springs for tension and inspect for damage Readjust the tension and or replace any defect...

Page 105: ...xcessive grease and or pressure can blow grease seals CAUTION Always follow the vendor s instructions for the safe handling of the lubricants Frequency Location Lubrication Type Special Instructions D...

Page 106: ...pply with a brush or spout can to the outside plate and inside plate edges Cam Follower in Pickoff Arm Lubricate the cam followers with Mobilith AW 2 Mobilith SHC 220 or equivalent Zerk fittings in th...

Page 107: ...the gear reducer Dodge Tigear Use Fel Pro C5A Anti Seize or Mobiltemp 78 grease to lubricate the motor shaft extension if the motor is ever removed or replaced Use Mobil SHC 634 or Ultrachem Chemlube...

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Page 109: ...for the Service branch you would like to contact when prompted l Service Parts Enter 1 l Service Technical Support Enter 2 l Service Scheduling Coordinator Enter 3 l Service Engineering Quote Team En...

Page 110: ...frequency source Check the control input signals Check the parameter settings If the motor is not accelerating properly Verify the motor is properly connected and no mechanical problems exist Check th...

Page 111: ...main disconnect and use the start up procedures Ensure the flight lugs are not catching or rubbing on the sprockets Check the spur gears inside the overhead to be sure they are engaged Tension the cha...

Page 112: ...re to comply could result in serious injury If the Set up Arm does not operate Check the bearings and pivot arms lubricate repair or replace as required Check pneumatics Check all adjustments Check th...

Page 113: ...assembly Check adjustment for mandrel and mandrel wings Check that the upper and lower flight lugs are inline with each other within 1 8 If there is a Main Drive Overcurrent Verify the chains are not...

Page 114: ...ntering Consult the machine operations manul for proper procedure when clearing a jam or machine adjustments Failure to comply could result in serious injury If the case fails at seal Verify the senso...

Page 115: ...banner on the HMI Check the set up If the tape fails to apply or fails to cut Refer to the Troubleshooting section in the How To If the problem is isolated and appears to be electrical Verify all sen...

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Page 117: ...e meets the incoming box incorrectly oriented tape may case a transfer of the adhesive onto the feed rollers resulting in jams and poor tape application 3 To thread the tape draw the tape end through...

Page 118: ...pe in the tape head 2 Adjust the brake so there is not any slack left after each taping cycle a To adjust the friction brake tighten the center nut to increase tension or loosen to decrease tension 3...

Page 119: ...n adjustment of the tape hold release the stem nut on the tape centering adjustment Operations Manual CE35 T Case Erector M CE35T 2c Horiz Mag 3 2 2010 How To 103 Fig 85 Adjusting the Tape Tracking Fr...

Page 120: ...from or toward the center line of the tape head c Tighten the securing bolts before checking the tape centering d Readjust as necessary Note The exclusive No Break Tape feature fo the Dekka Tape head...

Page 121: ...ckwards by hand it should not reverse turn 3 The tensioning of the Main Tape Tension Adjustment Roller should be set so that it can be turned by hand a If it is too stiff to turn it may cause excessiv...

Page 122: ...nives 2 If the tape heads are subjected to heavy use daily removal of dust and debris is recommended as excessive dirt and dust may impair smooth operation Note If the bearings become stiff remove and...

Page 123: ...2 Check for excessive pressure on the sides of the box a Release the side guides or belt pressure on the taping machine until the problem diminishes 3 Check for contact or wipe down roller pressure a...

Page 124: ...ndition verify the blade is sharp a Replace the cut off knife if necessary 2 Verify there is not tape or debris on the knife a Clean with solvent and a plastic scraper Never use a hard or metal object...

Page 125: ...the center of the box 1 Verify the tape tension is high enough to pull the flaps down a Adjust the main tape tension adjustment at the one way clutch roller 2 Verify the tape head is not too high abou...

Page 126: ...the tape is not being cut 1 Verify the knife blade is sharp 2 Verify the knife blade is sufficiently extended as mounted in its holder a Adjust the knife blade position insuring it does not interfere...

Page 127: ...nk 2 The load magazine advance cylinder will advance when both sensors PE3 Pick off Magazine Full PE2 Load Magazine Full do not detect blank When either sensor detects a blank the load magazine advanc...

Page 128: ...causing the shutdown of the load magazine advance cylinder 8 Blanks are then ratcheted forward by the pick off magazine advance cylinder 9 The Pick Off Magazine Full PE3 sensor detects the blanks abou...

Page 129: ...sor mount to the center of the bolt on the sensor bracket approximately 3 to 3 position the Pick Off Magazine Full PE3 sensor a Aim towards the Load Magazine Full PE2 sensor so the beams cross at 4 10...

Page 130: ...vertical position The arm will be centered in the middle of the linear bearing plate a If the lower hopper pullout arm isn t in the correct position retime the hopper pullout assembly to the flight ti...

Page 131: ...to this machine 1 Using the manual control screen in the HMI jog the hopper pullout arm to a 90 degree vertical position 2 Loosen idler nut and relax idler along the flight drive chain 3 Remove the ma...

Page 132: ...ster link in the flight drive chain reposition the chain and tighten the idler Note Prior to running the machine check the timing to ensure it did not move as you tightened the chain CE35 T Case Erect...

Page 133: ...een scroll to the case size you wish to select and press Enter to select it 4 Press Screen Select to return to the screen select screen 5 From the screen select screen navigate to the enter setup valu...

Page 134: ...ut saving changes to the preset value 10 The HMI directional keys are used for inputting the new numbers a Up Down directional keys will increase or decrease the number Number sequence is 0 9 then dec...

Page 135: ...at connect the arms to the pick off carriage 7 Temporarily tension the belt 8 Jog the machine flights to the 0 zero position 9 When the machine flights are at the 0 zero position the pick off arm shou...

Page 136: ...ng idlers 4 Install the new belt 5 Check to ensure the alignment of the secondary arms is top dead center vertical 6 If the secondary arms are not aligned adjust use the 3 phasing bolts 7 Jog the mach...

Page 137: ...ring Quote Team Enter 4 Part Replacement Note Determine if part removal is absolutely necessary before dissembling any portion of the CE35 T Case Erector Refer to Troubleshooting for more information...

Page 138: ...rchase the RSP at any time Part Ordering Procedures Replacement Parts Pearson Packaging Systems will provide replacement parts for most components on the CE35 TCase Erector including standard parts pu...

Page 139: ...on If the defective part is determined to be covered under the warranty the new purchase order will be credited Bill Of Material The Bill of Material BOM used to find part numbers and or bubble number...

Page 140: ...Read the Bill The BOM is sorted alphabetically by Main Assembly then alphanumerically by Part Number The first item shown will be the Electrical BOM and the parts making up the Electrical Assembly are...

Page 141: ...power hr Hour HSC Half Slotted Case HZ Hertz KD Knocked down max Maximum min Minimum opt Optimum Para or Paragraph PH Phase PMMI Packaging Machinery Manufacturer s Institute psi Pounds per square inch...

Page 142: ...ed to replace the seal before you can make any further cushion adjustments Cylinders Pneumatic cylinders are used to accomplish movement of parts Electrical Dump Valve Safety valve that dumps air down...

Page 143: ...inside dimension of the case from the bottom of the case to the top of the open flaps Photocell A sensor used to detect either carriers or cases Used to indicate an action has been accomplished and th...

Page 144: ...hine Switch limit A mechanical sensor used to detect that an action has been performed Part of the control circuit of the machine Switch pressure type bellows A safety switch that detects the amount o...

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