Panasonic YP-060PF Operating Instructions Manual Download Page 70 | Manualshive

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66

15 Repair parts list (continue)

No.

Mark

Description

Part number

Qty. used

Remarks

29

MTr

Main transformer

TSMT0195-□□

（

060PF

）

TSMT0151-□□

（

100PF

）

1

30

L2

DCL

TSMLU179-□□

（

060PF

）

TSMLU176-□□

（

100PF

）

1

31

Resistor

RXHG-220W10RJ

1

32

High-frequency

coupling coil

TSMLU172-□□

1

33

L1

FCH

TSMLU182-□□

（

060PF

）

TSMLU171-□□

（

100PF

）

1

34

Relay

G7L2ATUBDC24

1

35

Air valve

J540-745G

（

060PF

）

J54×2

（

100PF

）

1

36

Resistor

S0-745G FW40A151J

1

37

Pressure sensor

PPE-P10-H6-B

1

38

Operating board

TSMP640□

1

39

FU1
FU2

Fuse

★

660GH63ULTC

2

40

Input terminal

TSME0058-□□

1

41

Resistor

SFW40A471

1

42

MS

Magnet switch

★

PT253001LS

（

060PF

）

★

PT323001LS

（

100PF

）

1

43

Input pressure sensitive

components

TSMW2067-□□

1

44

D1

Bridge Rectifier

MDS40(F)-16

（

060PF

）

MDS60-16W

（

100PF

）

1

45

R3

、

R4

、

R5

、

R6

Resistor

RX274H40W100JW

（

060PF

）

RX274H40W5R0JW

（

100PF

）

4

46

C3

、

C4

、

C5

、

C6

Capacitor

ECWH16222JVX4

（

060PF

）

ECWH16222JVX12

（

100PF

）

1

47

Thermal switch

★

OHD3-80BO2

1

48

Q1,Q2

IGBT

（

060PF

）

SKM100GB12T4

（

100PF

）

2

SKM75GB12T4

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Summary of Contents for YP-060PF

Page 1: ...ns carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YP 060PF3HGF YP 060PF3HJE YP 100PF3HGF YP 100PF3HJE Panasonic Welding Systems Tangshan Co Ltd IGBT Controlled Plasma Arc Cutting Power Source Model No Operating Instructions TSM50245 02 YP 060PF YP 100PF ...

Page 2: ... 7 The gouging function 33 8 8 The setting on the warning in case air pressure is out of the recommended range 33 8 9 The operation locking function 34 9 Operation methods 37 9 1 Measure for safety 37 9 2 Checking the finished connections 37 9 3 Confirmation on the cutting torch 37 9 4 The confirmation on air 38 10 The cutting technique and condition 39 10 1 The contact cutting 39 10 2 Non contact...

Page 3: ...vides digital alarm display for electrode replacement prolonging the life span of cutting torch The built in pressure sensor enables the machine to send the digital alarm display notification The machine can be cut off in case the air pressure overpasses the recommend range improving the cutting quality The built in automatic water draining filter is easy to use The updated cutting torch offers th...

Page 4: ...check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of this product with ...

Page 5: ... above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during cutting can be hazardous 1 When conducting cutting in the bottom of the tank boiler or hold as well as legally defined sites use a local exhauster s...

Page 6: ...s and feed roller of the wire feeder or hand finger s hair or part of your clothes may be caught by the parts resulting in injury 2 Keep all covers panels and cases closed when using the product 3 Maintenance work and repair should be perform only by educated and or skilled persons who thoroughly understand cutting machines While performing maintenance work or repair work provide fence or the like...

Page 7: ...Cutting 19 82 Gouging kW 7 27 Cutting 8 48 Gouging 13 87 Cutting 15 95 Gouging Maximum non load voltage V 295 300 Rated output current A 60 100 Rated output voltage V 104 Cutting 124 Gouging 120 Cutting 140 Gouging Rated duty cycle 100 60 Output current adjustable range A 15 60 15 100 Power control method IGBT inverter type Cooling method Forced air cooling Insulation type Main transformer 130 DCL...

Page 8: ... 19 71 Gouging kW 7 19 Cutting 8 37 Gouging 13 72 Cutting 15 78 Gouging Maximum non load voltage V 295 295 Rated output current A 60 100 Rated output voltage V 104 Cutting 124 Gouging 120 Cutting 140 Gouging Rated duty cycle 100 60 Output current adjustable range A 15 60 15 100 Power control method IGBT inverter type Cooling method Forced air cooling Insulation type Main transformer 130 DCL 180 IP...

Page 9: ...5 3 Rated Specifications continuous 3 2 Standard accessories No Name Product number Qty Remarks 1 Connector KDP16d K 1 2 Air hose TSMW6079 1 3 3 Dimensions ...

Page 10: ... prevent overheating Exceeding allowable duty cycle can cause the temperature rise higher than the maximum allowable temperature resulting in the performance degradation or damage The figure above shows the ideal value of cutting current and duty cycle Please use the machine within the corresponding duty cycle of cutting current 0 10 20 40 60 0 50 100 10 20 40 60 80 100 60 100 77A below Rated Duty...

Page 11: ... not to use under the conditions listed here Over the rated output voltage The air inlet or outlet is blocked The ambient temperature is higher than 40 C The cooling fan stops 3 6 Cooling fan stop function Cooling fan can stop to save energy and machine runs into energy saving state 7 minutes after the cutting machine remains in the stand by state Cooling fan starts immediately after the power swi...

Page 12: ... not block cooling air intake of the cutting power source From the wall 200 mm or more 8 Avoid wind to the arc Provide windshields 9 Free from abnormal amounts of dust acid corrosive gases or substances etc other than those generated by the cutting process Note In case the machine with wheels is placed on an inclined surface machine may slide by itself Please use stop device Please do NOT turn ove...

Page 13: ...chase the genuine parts which comply with strength assessment The model number of the eye bolt is R825M8 Pushing the machine by hands There are wheels under the machine The machine can be pushed by hands During moving please do not make sharp turn to protect wheels and floor Please do NOT place the machine on the slope The Product has wheels which cause the machine to move on the inclined surface ...

Page 14: ... the machine is working at the places where are moist or on the iron plate or stand please be sure to install leakage protector 3 Because the voltage of the outputs of the cutting power source is higher than 300V please be sure to use connecting cables of which withstand voltage is same as that of input side ones 4 To connect the cables with the outputs of the cutting power source one piece of rou...

Page 15: ...essary for cutting Part since the spare parts for the user Power distribution box Input power cable Gas hose Ground wire Base metal cable Ground wire Cutting torch cutting machine Ventilation facilities Ventilation Base metal Ventilation ...

Page 16: ...F YT 10PD3HAG 100A Angle Air cooling 60 30m YP 100PF YT 10PE3HAG 100A Pen Air cooling 60 30m YP 100PF 5 2 2 Cutting tip electrode Cutting tip electrode have long cutting tip long electrode and short cutting tip short electrode two types Short cutting tip short electrode Cutting for thin plate cutting Model number Cutting tip Electrode Protective cap YT 06PD PE3 TET01110 40A TET01310 60A TSM06626 1...

Page 17: ...ir outlets Note Please place the cutting machine at the positions where the metallic and combustible foreign matter can t enter into the inside of the cutting machine via air inlet Front Rear Power switch Gas regulator rotary knob Operation area The cooling fan outlet Output terminal area Water draining ball Water draining position under the cutting machine Enlarged view Rear Front Left side ...

Page 18: ... starts to rotate after turning on the power switch Cooling fan stops to save energy and machine runs into energy saving state 7 minutes after the cutting machine remains in stand by state Once cutting operation restarts the cooling fan rotates again 6 3 The output terminal area 1 Output terminal side connect the cutting torch 2 The cutting torch switch socket connect the cutting the plug of the t...

Page 19: ...s By using cutting result to display the distance between the cutting tip and base metal it is lit Mpa pressure unit During air check it is lit By using cutting navigation when air pressure is displayed it is lit at the moment of displaying recommended condition after condition setting finishes m min speed unit By using cutting navigation when cutting speed is displayed it is lit at the moment of ...

Page 20: ...the remaining the cutting torch monitoring number of times or duration is 0 it blinks gouging LED When gouging mode is selected it is lit by means of submenu setting function LED The cutting machine is not used Cutting navigation material selection item It is used to select cutting material by means of cutting navigation For details please refer to 8 4 cutting navigation Operation lock display LED...

Page 21: ...s equipment and instructions are for use only by persons trained and experienced in the safety operation of cutting equipment Do not allow untrained persons to install operate or maintain this equipment Or consult with sales distributor and ask the service distributor to execute the operation The wiring and grounding should be done by educated and or skilled person To insure the safe operation ple...

Page 22: ... frames etc which do not serve as sufficient ground Do not connect any grounding wire earth lead to them Tighten the connection at joint sections of the cables and insulate those sections properly Never touch any part of the Product with wet hands CAUTION To prevent fire caused by overheat of the cable machine damage or unstable arc Please observe the following cautions Please never place any heav...

Page 23: ...e ground connection terminal and grounding wire After connecting input terminal block use the clamping board to fasten the input cables avoiding loose connection or dropping off 4 Install the input terminal cover Recommended crimping terminal Note Do not use wrench Tightening torque 2 45Ｎｍ 3 40Ｎｍ Note For safety please be sure to restore the input terminal cover and fasten the bolts after connecti...

Page 24: ...ty E11 and then the Machine stops working When air pressure goes out of the recommended range according to the setting of the submenu out of recommended range air pressure warning setting P09 the air display only shows the warning message of out of recommended range air pressure input abnormity E41 or error the Machine stops working Please use air compressor of which higher than 1 5kw and minimum ...

Page 25: ... as follows 1 Every LED lights up for LED testing and goes out in the order of 2 The following product information is displayed on the digital display 2 1 DPS number Software ID Number 2 2 Version number Note If any error occurs at the time of startup digital display shows E and error number For the description of the error number please refer to 13 1 Error numbers and descriptions These numbers a...

Page 26: ...ng the dial can be turned to modify cutting current set value too 8 4 Cutting navigation 8 4 1 The condition setting method for cutting navigation 1 On the stand by status press selection button 4 times cutting navigation LED is lit 2 When turning the dial to display yes press the DECIDE button When the selection is no machine enters submenu The cutting navigation function can t be used under belo...

Page 27: ... digital display window 4 Select base metal thickness Turn the dial to select base metal thickness and then press the DECIDE button When digital display window shows press DECIDE button to return to the material selection mode 5 Select manual automatic Hnd Applicable to the manual cutting Aut Applicable to the automatic SPM cutting When digital display window shows press DECIDE button to return to...

Page 28: ...utting tip base metal distance is 0 the cutting mode is contact cutting when the distance is 5 non contact cutting For non contact cutting the recommended distance between the cutting tip base metal distance is 5mm The condition of the cutting navigation is No pulse status 8 4 2 The confirmation on the cutting navigation condition After the cutting navigation is confirmed if cutting setting curren...

Page 29: ...g the items in the submenu direct setting and setting via submenu The direct setting on submenu contents can be realized by using self hold selection P07 the cutting torch monitoring selection P02 and gouging selection P01 The detailed operation sequences are as follows 8 5 1 The direct setting 1 On stand by status if the selected button is pressed 1 3 times self hold corresponding LED of the cutt...

Page 30: ...the subsequent pages 3 Rotate the dial to modify set values of parameters and then press the DECIDE button After that of parameter number of the initial selection can be displayed 4 Press selection button If LED of submenu is not lit it means machine is working under stand by status Note During the setting of submenu the machine can t be operated for cutting During the cutting the machine can t be...

Page 31: ... time 2 off 200 1 min 90 The mornitoring of cutting torch on the alarming cutting time can be enabled If the confirmation key is long pressed the remaining duration can be shown when pressing the confirmation key When gouging select P01 is at on side the 5 times of cutting duration on cutting status is calculated When P02 is off setting can be modified P06 Setting for the cutting torch mornitoring...

Page 32: ...d according to the specifications of the cutting torch P11 Cutting torch select 35 60 80 100 35P 60P 80P 100P A 100P 35 60 80 and 100 represents curved cutting torch 35P 60P 80P and 100P straight handled cutting torch For connection with robot cutting please select straight handled cutting torch If select curved cutting torch was selected signal from robot would not be received If the ratings of s...

Page 33: ... moment the cutting torch monitoring function enter reset status For setting in direct setting For setting in submenu The monitoring function displaying LED for cutting torch off goes off on is normally lit 2 Enter the cutting torch monitoring selection p02 of direct setting or submenu again turn the dial and select on press the DECIDE button For setting in direct setting For setting in submenu bl...

Page 34: ...on of new electrode and cutting tip please execute the required reset operation as 1 on the cutting torch monitoring selection of submenu 8 6 2 The confirmation method for monitoring number of times and duration of the cutting torch The confirmation method for setting number of times and duration Select the cutting torch monitoring number of times p04 or the cutting torch monitoring time setting p...

Page 35: ...bmenu is the cutting torch monitoring number of times P04 the present remaining number of times can be displayed When submenu is the cutting torch monitoring time setting p05 the present remaining cutting time can be displayed The setting the cutting torch monitoring number of times is P04 8 6 3 The setting modification method 1 Enter direct setting or submenu the cutting torch monitoring selectio...

Page 36: ... tip If the cutting capacity reduces obviously before detection please replace electrode and cutting tip as early as possible If the Product has not been used for long time please replace the electrode and cutting tip with new ones before starting up Use it again after resetting the cutting torch monitoring function When the gouging selection is on monitoring number of times of the cutting torch a...

Page 37: ...ng the cutting when air pressure exceeds the recommended ranges the Product displays warning The warning level can be selected The submenu out of recommended range air pressure warning setting P09 lies in the setting of air after cutting enable 0 When the air pressure exceeds recommended range during cutting air pressure recommended range LED goes off and the contents out of recommended range air ...

Page 38: ...n locking function The cutting torch monitoring function only for reset operation 8 9 1 The setting method of operation locking function 1 When entering submenu operation lock setting p12 digital display window displays 0 Rotate the dial to input password press DECIDE button The factory setting is 123 2 Turn the dial to display operation lock loc press DECIDE button 3 Turn the dial to display yes ...

Page 39: ...ss DECIDE button 2 Rotate the dial to set the new password and press DECIDE button The display of all unit LEDs lasts 2s confirm the password The setting range of password is 0 to 999 8 9 3 The reset of operation locking password Note If you want to stop in the half way during the resetting of the password you may just turn off the power source 1 Enter submenu operation lock setting p12 turn the d...

Page 40: ...until digital display window shows reset rst On this status after pressing DECIDE button all unit LEDs blinks for 2S As a result operation locking status returns to factory setting status 123 After the operation lock return to factory setting status digital display window shows operation lock setting p12 ...

Page 41: ...ed causing the hazards of fatal electric shock and being burnt WARNING Plasma arc exposure against a body part such as hand or finger may cause a burn Replace tip or electrode after turning off the power supply During cutting do not touch cutting tip and electrode of the cutting torch end Please execute according to the below mentioned sequence 1 Confirm distribution box switch and power switch 2 ...

Page 42: ...end During confirmation please do not press the cutting torch switch To confirm air please execute according to the below mentioned sequence 1 Turn on the distribution box 2 Turn on the power switch 3 press confirmation air check button 4 Confirm air blowing from cutting tip end of the cutting torch Note Except air if water outflows please keep air check at ON status please release all water 5 Rot...

Page 43: ...ting torch switch Do not press switch under the statues when cutting tip side and base metal end touches or cutting tip vertical contacts with the base metal otherwise it can causes cutting tip burning loss During cutting Hold the cutting torch as vertical as possible and cut with certain speed The suitable inclining angle of the cutting torch against the base metal is within 5 Reference Please re...

Page 44: ...g the selection of finger gear please refer to the operational manual of the cutting torch The status can transfer to plasma arc after pilot arc is generated Start cutting until plasma arc and base metal thickness vertical and stop During cutting Keep the cutting torch as vertical as possible Keep cutting speed and constant distance between the cutting tip and base metal Cutting finishes When the ...

Page 45: ...le piercing thickness is as follows Piercing For contact piercing hold the cutting torch horizontally inclining 5 against the base metal for non contact piercing keep the cutting torch end 5mm away from base metal Please do not press switch when cutting tip vertically contacts with base metal otherwise it can cause cutting tip burning loss Cutting Execute according to 10 1 contact cutting or 10 2 ...

Page 46: ...t of 6 5mm carbon rod in diameter Note For gouging mode service life of the electrode is shorter than that of the cutting mode Item Adjustment range Speed 0 1m min 0 4 m min Reference distance 0 1mm 0 5mm Angle 35 45 10 5 The pulse cutting The pulse cutting plays good results when thin plate is slowly cut along with underline Please set submenu P13 at ON side For low carbon steel and stainless ste...

Page 47: ...ed according to the base metal material and thickness The maximum cutting speed is the fastest speed of which the cutting machine can realize the stable cutting The recommended cutting speed is the given reference speed of which the cutting machine can achieve the optimal cutting quality cut off width inclining angle adhering slag and cutting surface roughness To gain the satisfied cutting quality...

Page 48: ...omatic Manual automatic Manual automatic MS 0 6 40 60 10 0 12 0 21 0 26 7 0 Contact cutting 0 8 9 23 11 0 17 3 24 0 1 0 8 70 10 4 15 8 22 3 1 2 8 20 9 50 14 4 17 4 1 6 7 30 7 80 10 2 13 9 2 3 60 5 80 5 80 9 13 9 13 3 2 5 08 5 08 6 30 6 30 4 5 2 80 2 80 4 00 4 00 5 Non contact cutting 6 0 2 32 2 32 2 75 2 75 9 0 1 07 1 07 1 45 1 45 12 0 0 72 0 72 0 85 0 85 16 0 0 48 0 48 0 57 0 57 19 0 0 36 0 36 0 ...

Page 49: ...c Manual automatic Manual automatic Manual automatic SUS 0 6 40 60 3 80 4 50 35 5 41 5 0 Contact cutting 0 8 3 20 3 80 23 6 31 5 1 0 60 2 80 2 80 30 5 30 5 1 2 2 70 2 70 23 4 23 4 1 5 2 10 2 10 18 0 18 0 2 0 1 74 1 74 13 1 13 1 3 0 1 02 1 02 7 25 7 25 4 0 2 40 2 40 3 72 3 72 5 Non contact cutting 6 0 1 50 1 50 2 04 2 04 9 0 0 57 0 57 0 90 0 90 12 0 0 42 0 42 0 57 0 57 16 0 0 28 0 28 0 40 0 40 22 0...

Page 50: ...ase metal distance mm Manual automa tic Manual automatic Manual automatic Manual automatic Al 0 6 40 60 10 8 12 8 40 0 50 0 0 Contact cutting 0 8 10 6 11 5 30 0 44 0 1 0 9 70 10 0 22 0 30 0 1 2 8 70 9 20 17 0 24 5 1 5 60 7 20 7 20 19 1 19 1 2 0 5 39 5 39 13 5 13 5 3 0 3 60 3 60 7 50 7 50 4 0 2 34 2 34 5 70 5 70 5 Non contact cutting 6 0 1 59 1 59 3 82 3 82 8 0 1 10 1 10 2 10 2 10 10 0 1 00 1 00 1 ...

Page 51: ...speed m min Cutting tip base metal distance mm Manual auto matic Manual automatic Manual automatic Manual automatic Cu 0 6 40 60 3 80 4 80 20 1 23 9 0 Contact cutting 0 8 60 3 30 3 30 18 3 18 3 1 0 2 80 2 80 16 1 16 1 1 2 1 80 1 80 13 1 13 1 1 5 1 60 1 60 9 00 9 00 2 0 1 50 1 50 4 20 4 20 3 0 0 80 0 80 2 30 2 30 4 0 0 75 0 75 1 60 1 60 5 Non contact cutting 5 0 0 72 0 72 1 09 1 09 6 0 0 40 0 40 0 ...

Page 52: ...omatic Manual automatic MS 0 6 40 100 11 0 16 0 22 5 38 6 0 Contact cutting 0 8 10 4 15 0 20 1 32 8 1 0 9 00 13 4 16 0 28 7 1 2 8 50 12 5 14 8 23 8 1 6 7 43 10 5 10 5 18 3 2 3 60 5 80 8 50 9 13 12 5 3 2 80 5 10 6 80 7 80 10 2 4 5 3 50 4 20 4 60 5 90 5 Non contact cutting 6 0 2 60 3 30 3 78 4 74 9 0 1 64 2 04 2 35 2 65 12 0 0 75 1 02 1 20 1 52 16 0 0 50 0 59 0 75 0 90 19 0 100 0 41 0 41 0 71 0 71 2...

Page 53: ...c Manual automatic Manual automatic SUS 0 6 40 100 3 80 6 00 36 6 47 0 0 Contact cutting 0 8 3 20 4 80 23 8 42 0 1 0 60 2 80 4 50 30 8 37 5 1 2 2 70 3 60 23 8 32 0 1 5 2 10 2 80 19 2 26 8 2 0 1 83 2 40 14 8 20 3 3 0 80 1 70 2 10 12 1 14 9 4 0 1 62 1 96 7 14 9 28 5 Non contact cutting 6 0 1 50 1 65 2 58 3 12 9 0 0 60 0 66 1 80 2 25 12 0 0 48 0 54 1 21 1 48 16 0 0 47 0 53 0 67 0 84 22 0 100 0 30 0 3...

Page 54: ...auto matic Manual automatic Manual automatic Manual automatic Al 0 6 40 100 10 8 16 0 40 0 68 0 0 Contact cutting 0 8 10 6 14 0 30 0 59 0 1 0 9 70 12 5 22 0 48 0 1 2 8 70 10 8 17 0 37 0 1 5 60 7 20 9 60 19 3 30 0 2 0 5 39 7 50 14 4 21 3 3 0 3 60 5 30 7 62 12 9 4 0 2 34 4 20 6 60 9 28 5 Non contact cutting 6 0 80 1 95 2 30 4 74 5 46 8 0 1 37 1 50 2 75 3 41 10 0 1 02 1 14 2 28 2 72 15 0 100 0 64 0 6...

Page 55: ...ng tip base metal distance mm Manual autom atic Manual autom atic Manual automatic Manual automatic Cu 0 6 40 100 4 20 6 00 20 6 32 0 0 Contact cutting 0 8 60 3 60 5 00 18 3 27 0 1 0 80 2 90 3 50 17 0 23 0 1 2 1 90 2 40 15 0 19 0 1 5 1 80 2 10 10 3 14 5 2 0 1 60 1 90 5 18 8 50 3 0 0 84 1 18 3 78 4 78 4 0 100 1 12 1 12 2 56 2 56 5 Non contact cutting 5 0 1 02 1 02 1 45 1 45 6 0 0 56 0 56 0 92 0 92 ...

Page 56: ...cutting torch switch is pressed during the operation limiting period operation limit is removed and general operation can be executed However after flow about 20s lasts Operation limit is removed When cutting starts on the status keeping after flow 1s pre flow time is added General after flow When the cutting torch switch is operated and cutting starts during after flow procedure after flow 20 s o...

Page 57: ...check 3 When air spray from the cutting torch end please confirm whether or not the condensate water flows out If there is condensate water flowing out please press air check button several times until all condensate water drains away Note The air filter of the Machine is set on automatic water draining mode When there is no pressure in the air filter condensate water in the drain valve can automa...

Page 58: ...an inside check is required The cooling fan Sound smooth rotating sound Cooling wind confirm whether or not the cooling fan generates cooling wind all right After turning on power source if the situation such as no sound abnormal sound and no wind happens an inside check is required Overall for power source After turning ON the power switch check the followings If there are any unusual vibrations ...

Page 59: ...use accessory cutting tip clamp of the cutting torch to fasten firmly When you use pliers or wrench and use too much strength the cutting torch may be damaged Screw thread is damaged The centre between cutting tip electrode runs off The replacement of parts at front end Please classify according to the purpose of use Long cutting tip long electrode Cutting for angle form concave work piece base me...

Page 60: ...nzin toluene kerosene Gasoline etc When cleaning them soak a soft cloth with a small amount of water or diluted mild detergent for home use and wring it and use for wiping those parts Daily checks are not enough to keep the proper performance of this product for a long time Perform the periodic check without fail It is important to keep the proper performance of this product for a long time In the...

Page 61: ...machine and middle frame mounted with front panel 2 Eliminate dust and foreign matter which cannot easily blow out 3 Blow off internally accumulated dirt and dust and foreign matter by compressed air without moisture included dry air Note After maintenance please be sure to restore machine case and bolts etc 2 Clean the parts which do not directly contact with cooling air 1 Remove right side panel...

Page 62: ...intain the performance and function of the product please be sure to replace parts with genuine parts of Panasonic cutting machine 12 3 Precautions for insulation withstand voltage and insulation resistance test The withstand voltage test and the insulation resistance measurement shall be performed by service engineers specified by Panasonic representatives or educated and or skilled persons who w...

Page 63: ...ncy stop signal E03 Over temperature The internal temperature is too high Do not turn the power off until the internal temperature is reduced After the internal parts cools down abnormal alarm disappears and machine resume to normal Remove the causes of internal temperature increase Excessive duty cycle or foreign substances near the side ventilator and or the rear air inlet E04 Over input voltage...

Page 64: ...ing number of times or duration of the cutting torch reaches the set value Please turn off power source and then replace electrode and cutting tip with new ones turn on power source again set the submenu the cutting torch monitoring warning setting P06 again When the cutting torch monitoring warning setting P06 on submenu is 0 the cutting torch monitoring LED blinks and then cutting can start When...

Page 65: ...1 Troubleshooting chart at the initial stage for cutting abnormal The cutting abnormity on the chart goes beyond the related items for items marked with below please investigate and confirm the corresponding related items 13 2 1 Troubleshooting chart at the initial stage for cutting abnormal 13 3 The treatment and countermeasures for the identified failures For the problems of the peripheral parts...

Page 66: ...62 14 Circuit diagram YP 060PF Circuit diagram ...

Page 67: ...63 14 Circuit diagram continue YP 100PF Circuit diagram ...

Page 68: ...arts list See the recommended repair parts list and have parts in stock if needed 29 30 34 32 7 48 45 46 21 27 26 4 7 31 36 33 1 2 3 4 5 6 9 10 11 12 13 14 15 16 17 18 19 20 23 25 24 22 35 37 39 40 41 42 43 44 38 28 ...

Page 69: ...9 30X K2X 1 12 Control board TSMPA242 060PF TSMPA232 100PF 1 13 Tr1 Control transformer TSMU0672 1 14 Fan shield KCG120 2 15 Cable holding board TSM20368 9 各 1 个 16 Input terminal cover TSM00386 1 17 Power board TSMP556 1 18 R1 R2 Resistor RJG274L7W223J 2 19 High frequency board TSM9490 1 20 Cleaning board TSMP641 1 21 C1 C2 Capacitor ECG2WPC182QD105YA 060PF ECG2WWP272VD106CA 100PF 2 22 Resistor R...

Page 70: ...36 Resistor S0 745G FW40A151J 1 37 Pressure sensor PPE P10 H6 B 1 38 Operating board TSMP640 1 39 FU1 FU2 Fuse 660GH63ULTC 2 40 Input terminal TSME0058 1 41 Resistor SFW40A471 1 42 MS Magnet switch PT253001LS 060PF PT323001LS 100PF 1 43 Input pressure sensitive components TSMW2067 1 44 D1 Bridge Rectifier MDS40 F 16 060PF MDS60 16W 100PF 1 45 R3 R4 R5 R6 Resistor RX274H40W100JW 060PF RX274H40W5R0J...

Page 71: ...ength Over air pressure Low air pressure 35A 10m 0 49MPa 0 34MPa 20m 0 52MPa 0 37MPa 30m 0 54MPa 0 39MPa 60A 10m 0 59MPa 0 39MPa 20m 0 62MPa 0 42MPa 30m 0 64MPa 0 44MPa 80A 10m 0 59MPa 0 39MPa 20m 0 62MPa 0 42MPa 30m 0 64MPa 0 44MPa 100A 10m 0 59MPa 0 39MPa 20m 0 62MPa 0 42MPa 30m 0 64MPa 0 44MPa ...

Page 72: ...estriction also applies to any country which has signed the EEA accord Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord ATTENTION The disposal of the product In case of disposal of the product please sign the assignment agreement on disposal treatment with the authoriz...

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