ー 13 ー
ー 14 ー
Insulating piece installation
Tro-Reel HS unit connection
Joiner
Hanger
Tro-Reel HS unit
(2) Mount the Tro-Reel
HS unit on 2 to 3 hangers.
(1) Insert one end of the Tro-Reel HS
unit into a joiner.
Line up each Tro-Reel HS unit (in (A) and (B) below) with the “L” dimension, and cut the units to the appropriate length.
If signal lines are not needed, insulate the end of the line with vinyl tape so that it won’t affect collector arm travel.
Lmm
L
1
mm
L
2
mm
Lmm
L
1
mm
L
2
mm
L
2
−
17.5mm
L
1
−
17.5mm
L
2
−
17.5mm
L
1
−
17.5mm
Insulating piece
Signal line
Insulating piece
Signal line
30
30
Joiner or center
feed-in joiner
Joiner or center
feed-in joiner
Joiner or center
feed-in joiner
A
B
10
Guide cap
17.5
Insulating
piece
Hanger
Rail
500m
m
interva
l
500mm
200mm
500m
m
interva
l
Over R1500m
m
Tro-Reel HS unit
Joiner
(1) Over 1500mm in radius:
1. Position hangers at 500mm intervals.
2. Position hangers 200mm from each end of the insulating piece.
(2) Less than 1500mm in radius:
1. position hangers the same as shown above (1).
2. Bend the Tro-Reel HS unit to the required degree before
mounting it. (The unit can be bent by hand.)
Notes
Notes
Notes
●
Be careful not to damage the conductor when cutting with a hacksaw.
●
Remove the burrs from both cut surfaces using a knife or a file.
Failure to do so may cause poor collector arm contact.
●
Using a hacksaw
●
Using the special sheath cutter
●
Cutting the power feed side
●
Installation to curved sections (inward and outward curves)
When mounting the Tro-reel HS unit,
Be careful to maintain the proper form and layout.
Do not be meandering ( up and down direction
±3mm or less)
Failure to do so may cause poor collector
arm contact or separation from wires.
(3) Bend and pull
back the
Tro-Reel HS unit
as shown in the
drawing, and
insert it into the
joiner.
Insert the Tro-Reel
HS unit into the joiner
in the direction of the
arrow.
※
Center feed-in joiners are
mounted in the same way.
Mark the length to be cut off on the Tro-Reel HS unit as
shown below and cut the insulating sheath using a hacksaw
or the special sheath cutter.
■
Cutting the Tro-Reel HS unit
8
9
5
〜
13
3
〜
10
10
℃
or lower
11
〜
40
℃
Ambient temperature
during installation
Distance between
conductors at joint (mm)
Center feed-in joiner
Power feed cables
★
Power cable terminal block
(not included)
Cable length: 500mm
★
Power feed box
(not included)
Lmm
L
−
3mm
Cut surface
Joiner(center feed-in joiner)
27.5mm
●
Using a hacksaw
Center feed-in joiner installation
Cutting the Tro-Reel HS unit and terminals
1.Drill holes in the rail. (See 2-2. Joiner mount holed imensions.)
2.Screw the center feed-in joiner to the rail in line with the center mark.
1.Line up the Tro-Reel HS unit between the center points of the
two joiners (central dimension “L”) and cut 3mm off of one
end being careful not to cut the conductor.
2.Mark the length to be cut off on the Tro-Reel HS unit as shown below
and remove the insulating sheath using a hacksaw or the special
sheath cutter.
●
Using the special sheath cutter
■
Usage of guide cap
■
Mounting the Tro-Reel
HS unit to the guide cap
10mm
Guide cap
Lmm
L
−
3mm
Cutting the Tro-Reel HS
unit and terminals
Tro-Reel HS unit
Guide cap
2mm or less
2mm
10
〜
20m
m
or less
Center feed-in joinerGuide cap (right-angled)
Guide cap
(rear-facing)
Guide cap
(front-facing)
Guide cap
(right-angled)
Guide cap
Rail end
M5 screw (not included)
Rail
Guide cap
Tro-Reel HS unit
●
Drawing shows guide caps (right-angled).
Line up the Tro-Reel HS unit between the
center points of the joiner and the guide cap
(central dimension “L”) and cut 3mm off of one
end being careful not to cut the conductor.
Remove the burrs from both cut surfaces using a
knife or a file.
Failure to do so may cause poorcollector arm contact.
●
Be careful not to damage the conductor when cutting with a hacksaw.
●
Remove the burrs from both cut surfaces using a knife or a file.
Failure to do so may cause poor collector arm contact.
1.Drill holes in the rail as shown below.
2.Screw a guide cap to the rail and insert the
Tro-Reel HS unit into the guide cap.
Joiner
(center feed-in joiner)
Insert the Tro-Reel HS unit
into the guide cap in the
direction of arrow.
●
Use a tandem-type collector arm and set traveling speed at
60m/min. or less for switching sections.
●
Be sure to use only the specified dimensions for each mounting part.
Failure to do so may cause poor collector arm contact or separation
from wires.
10
〜
20mm
(two M5 screws; 8mm thread depth)
Notes
Notes
Notes
Be sure to screw the power cable tarminal block in tightly.
Failure to do so may cause fire.
5
6
7
Caution
Guide cap installation
3P
6P
7P
8P
4P
5P
30
45
60
75
90
105
★
When using a center feed-in joiner as a UL Approved item,
make sure tomeet the following requirements.
1.Power feed box:
2.Power cable terminal block:
TX-100
UKU-125
Maker
Item No.
Screw tightening torque N/m (kgf/cm)
KASUGA ELECTRIC WORK
., LTD.
KYORITU KEIKI CO., LTD.
YOSHIDA ELECTRIC INDUSTORY CO., LTD.
KT-100, KTR-100
8
〜
10
｛
80
〜
100
｝
8.5
〜
11
｛
85
〜
110
｝
6
〜
9
｛
60
〜
90
｝
The specifications must comply with the UL50
Enclosure For Electrical Equipment.
Must be one of the items shown in the table.
■
3P
4P
5P
6P
7P
8P
3
3
3
3
3
3
−
1
2
3
4
5
※
Power cable length is
500mm.
Number of power cables
AWG4
(22mm
2
)
AWG8
(8mm
2
)
■
Mounting a guide cap
