Panasonic SP22P Maintenance Manual Download Page 105 | Manualshive

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Page 4-15

SOLUTIONS FOR ERROR

4

Check and Solutions

4-2-13

Returning to Origin Error
Feedback Error

1. Connect connectors

Check the connection between the connector (CN4 and 5), the connector (CN1 and CN2),
(MCMAEN#1) connector (CN3), (MCMAEN#2) connector (CN3), on the CPU box board (EC55CA)
and the connector (CNIFX, CNIFY, CNIFL, CNIFU, and CNIFS) of the driver front side in the power
box, and recover the trouble if necessary.

CPU box side

CPU box front side

193C-AA00

330DC0AB00

CN01

CN25

CN00

CN13

TP17
TP18
TP19
TP20
TP21
TP22
TP23
TP24

TP7

TP5

TP3

TP1

TP15

TP13

TP11

TP9

TP8

TP6

TP4

TP2

TP16

TP14

TP12

TP10

TPG1

CN20

CN51

CN27

CN5

SW1

CN4

CN19

CN23

CN24

CN50

CN26

CN14

CN28 CN29 CN30 CN31

CN32 CN33 CN34

NR2

NR1

CN18

CN8

CN7

CN
TEST 3

CNTEST 4

CNTEST 1

CNTEST 2

CN21

CN22

CN17

CN11

CN12

CN9

CN10

CN15

CN1

CN2

CN3

OPT1

OPT2

OPT3

OPT4

OPT5

OPT6

OPT7

CN1

CN2

CN3

CN1

CN2

CN3

CN4

CN4

CN2

CN1

CN3

CN5

CN

10

CN

9

CN

7

CN

6

CN1

CN2

CN3

CN4

CN5

CN6

CN2

CN1

CN3

CN4

CN5

CN

8

GND1

12V
GND2
GND1
+5V

+24V
-12V
+12V
+5V

NC

GND3

-12V

GND2

+12V

GND1

+5V

NC

L

N

FG

EC55CA

NFM0CF

MCMAEN
#1

CN1

CN2

CN3

CN4

MCMAEN
#2

PRM7EQ

ELL2EA

SCMWED

PU02E1

+5V

NC

GND
+5V

CNIFX

CNIFS

CNIFU

CNIFL

CNIFY

CN5

CN4

CN1

CN2

CN3

CN3

MCMAEN#1

MCMAEN#2

EC55CA

193C-010E

193C-011E

193C-E-MMA04-A02-01

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Summary of Contents for SP22P

Page 1: ...anual 193C E MMAB 0004 KXF 193C Thank you for purchasing SP22P the screen printer Before placing the machine in service be sure to read the instruction manual for proper usage After that store it carefully and it if necessary Screen Printer SP22P ...

Page 2: ......

Page 3: ...01 00 M11E DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE The machine may be operated improperly and injure you Either carry out training by yourself or consult the manufacturer WARNING ...

Page 4: ...e precautions and information which is necessary for safe and effective operation Operating manual operators This manual This manual is for the machine engineers and describes operation method and teaching of boards and parts Operating manual engineers This manual is for machine maintenance and describes the daily checks adjustment and replacement of consumable parts Troubleshooting is also includ...

Page 5: ...Page 5 1 2 3 4 193C E MMA00 A02 31 SAFETY PRECAUTIONS REGULAR MAINTENANCE MACHINE PARAMETER ADJUSTING THE MACHINE CONDITION SOLUTIONS FOR ERROR APPENDIX Maintenance Manual Maintenance Manual ...

Page 6: ...d Lubricating the Screen Print Head 1 21 1 5 2 Cleaning and Lubricating the Board Positioning and Lift 1 1 21 1 5 3 Cleaning and Lubricating the X Y Table 1 22 1 5 4 Cleaning and Lubricating the Joint and Fixing Part of Cleaning Unit 1 23 1 5 5 Checking the MR Unit 1 25 1 6 Check Every 1000 Hours Once Two Months 1 26 1 6 1 Cleaning and Lubricating the Board Positioning and Lift 2 1 26 1 6 2 Cleani...

Page 7: ...ecognition Device 3 9 3 3 1 Updating Procedures 3 9 3 3 2 Error Messages in Updating 3 10 3 4 System Updating 3 11 3 4 1 Installing the System 3 11 3 4 2 Installing the Screen Forward System 3 11 3 4 3 Installing the System Disk 3 12 Chapter 4 SOLUTIONS FOR ERROR 4 1 Error Messages Error List 4 2 4 1 1 Error in Using the Floppy Disk 4 2 4 1 2 Errors during PT Network 4 2 4 1 3 Errors during the Se...

Page 8: ...rt Error 4 14 4 2 13 Returning to Origin Error Feedback Error 4 15 4 2 14 Driver Error 4 16 4 3 Lord Arrangement 4 19 4 3 1 Errors in Using the Floppy Disk 4 19 4 4 Load List 4 22 4 5 The Input and Output Check of Machine 4 27 4 5 1 Input Check after Error 4 27 4 5 2 Output Check after Error 4 28 INDEX OPTION EXCHANGING THE CONSUMABLE PARTS FOR THE VACUUM PUMP ...

Page 9: ...ING DIAGRAM B 1 LOAD WIRING BLOCK DIAGRAM B 2 LOAD WIRING DIAGRAM Appendix C CONTROL BOX DIAGRAM C 1 CPU BOX C 2 POWER BOX C 3 DC POWER TERMINAL BOX Appendix D JUNCTION BOARD DIAGRAM D 1 EC14EX D 2 EC55CX Appendix E SET UP DIAGRAM Appendix F PNEUMATIC CIRCUIT DIAGRAM ...

Page 10: ...Page 10 193C E MMA00 A02 01 MEMO ...

Page 11: ...gs are only some examples of the symbolic indications This indication refers to a situation which is considered that there is imminent danger of death or serious injury This indication refers to a situation which is considered that there is a possibility of death or serious injury This indication refers to a situation which is considered that there is a possibility of only injury or physical damag...

Page 12: ... have serious injury WARNING 193C E MMA00 A03 00 DANGER DON T TOUCH THIS PART WHEN OPERATING 0 8 6 R A 0 1 K 1 B DANGER DO NOT OPEN THE COVER WHEN OPERATING You will have serious injury if you touch the active part inside 0 8 F 1 A NO OPEN FLAME Solvent may catch fire Keep away from fire WARNING 0 1 N C B WARNING ELECTRIC SHOCK You will have serious electric shock if you touch electric active part...

Page 13: ... WHEN OPERATING You will have serious injury if you touch the active part inside 0 1 P 9 B WARNING DO NOT DISABLE SAFETY SENSOR You will have serious injury by active part if you disable safety sensor 0 8 F 1 A NO OPEN FLAME Solvent may catch fire Keep away from fire WARNING 0 7 R 3 A CAUTION IPA USE ONLY The corrosion damage to the hose may cause the machine to catch fire ...

Page 14: ...a breakdown or an accident will occur There are two emergency stop buttons Pressing any one of them stops operation Press the nearest one Remove the cause of the danger or abnormality then re start the machine To reset the emergency stop button pull it forward M33E 2B WARNING 193C E MMA00 A03 00 1 Front operation panel 2 Left pole on rear side 193C AA00 E MERGEN C Y STOP E MERGEN C Y STOP E MERGEN...

Page 15: ...ree levels of procedure shown below for each kind of work Cutting off the power supply of the machine For repairing the control box Power supply OFF This is used to turn off power supply normally For replacing the control part such as the sensor For disassembling or replacing parts Servo switch OFF For changing production board and daily inspection For placing or removing board on the conveyor For...

Page 16: ...Page 16 SAFETY PRECAUTIONS Be sure to observe DANGER L06EB DO NOT OPEN THE COVER WHEN OPER ATING You will have serious injury if you touch the active part inside 193C E MMA00 A03 00 ...

Page 17: ...INCH YOUR HANDS OR FINGERS You will have serious injury if your hands or fingers are caught in the conveyors during manual or automatic width adjustment M02E BEFORE INSPECTING PNEUMATIC EQUIPMENTS CUT OFF THE AIR SUPPLY AND EXHAUST AIR FROM THE EQUIPMENTS You will have serious injury if the residual pressure actuates the machine Before inspecting pneumatic equipment cut off the air supply and exha...

Page 18: ...hine repaired or adjusted by a trained professional maintenance engineer Consult the manufacturer for training DO NOT PLACE YOUR HANDS OR BODY INSIDE ACTIVE PART OF THE MACHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP CONDITION The machine has been stopped only temporarily You may be injured if the sensors are actuated and the machine moves unexpectedly Turn OFF the servo switch before placing yo...

Page 19: ...9EB M06E GROUND THE MA CHINE PROPERLY There is a risk of an electric shock or leak Consult a professional electrical contractor PERIODICALLY REMOVE DUST FROM POWER PLUG Dust on the plug may result in fire caused by defective insulation because of moisture Pull out the power plug and wipe off dirt with dry cloth If the machine is not going to be used for a long period turn off the breaker connected...

Page 20: ...d inlet M23E ONLY THE PERSON IN CHARGE MUST CHANGE THE DATA The machine may runaway or malfunction The data must be changed only by a trained specialist in charge IPA ISOPROPYL AL COHOL USE ONLY The corrosion damage to the hose may cause the machine to catch fire L28EB BE CAREFUL OF THE MOTOR You may strike your head on the protruding motor and be injured M22EB M26EB BE CAREFUL OF THE PNEUMATIC PR...

Page 21: ...e machine cannot exhibit its true performance Also it may break down or produce defectives Periodic inspection and maintenance should be carried out by a trained person in charge of maintenance according to the instructions in MAINTENANCE MANUAL BEFORE PERFORMING AUTOMATIC WIDTH ADJUSTMENT BE SURE TO VERIFY NO BOARDS OR OTHER OBJECTS ARE ON THE CONVEYOR Boards or other objects may drop from the co...

Page 22: ...CAUTIONS Be sure to observe 193C E MMA00 A03 00 CAUTION BE CAREFUL IN HAN DLING IPA ISOPRO PYL ALCOHOL Isopropyl alcohol is harmful to the human body Wear the mask to avoid organic odor when using isopropyl alcohol M84EB ...

Page 23: ...ch for maintenance at our company This switch which is targeted for the technician belonging to our company or the commis sioned maintenance technician can release all of the safety cover interlocks It is used for such an extensive maintenance work as you cannot perform 2 Feature of key switch for maintenance at our company It is dangerous to use this maintenance key because the safety cover inter...

Page 24: ...g in the cleaning solvent leakage Never use methanol methyl alcohol The use of methanol breaks the solvent pump and disables its function Cleaning solvent may catch fire Handle with great care Use unused cleaning solvent Do not use water or the mixture of water and other cleaning solvent as the cleaning solvent Rust or change in quality of cleaning solvent may choke piping and damage the machine W...

Page 25: ...35mm 5mm width of cleaning solvent onto the cleaning paper for the wet cleaning Adjustment method Adjust the discharge amount with the regulator on the back of the machine next to the cleaning solvent container The increase of pressure makes the dis charge amount larger The decrease of pressure makes the dis charge amount smaller 0 147 MPa to 0 196 MPa 35 mm 5 mm d e e p S s m m n r e t t a P m u ...

Page 26: ...ntains a small amount of mercury It also contains lead in some components Disposal of these materials may be regulated in your community due to environmental considerations For disposal or recycling information please contact your local authorities or the Electronics Industries Alliance 193C E MMA00 A04 00 ...

Page 27: ... attached to the machine Operate and maintain the machine according to the instructions on the label 1 Nameplates on X Y table are for maintaining machine s accuracy 193C AE00 0799C2AA X Y table Two plates are attached to the Y axis cover 1 193C E MMA00 A04 01 ATTENTION DON T PUT YOUR HANDS ON THIS COVER ...

Page 28: ...ge 28 SERIAL PLATE The serial plate attached to this machine indicates the model name and production number 193C AB00 Actual numbers are shown on the plate instead of 193C E MMA00 A04 03 SP22P M KXF 193C ...

Page 29: ...4 00 Title Title Actual operation Actual operation Supplementary description on operation Supplementary description on operation Operating procedure number Operating procedure number These show operation flow These show operation cause and its effect This shows the item to refer This shows operation by engineers This shows pressing a key on touch panel This means pressing UNLOCK and then START on ...

Page 30: ...Page 30 193C E MMA00 A04 01 MEMO ...

Page 31: ... and inform it to the user Carrying out mainte nance based on the run time enables to run the machine in more stable conditions This chapter is constructed as follows 1 1 Outline of maintenance The renewal of maintenance period and history and the list of items for each period and unit is shown 1 2 Lubricating How to use the grease gun and points of greasing are described 1 3 to 1 7 Details of ope...

Page 32: ...yellow on the Main Menu screen After the periodic time it blinks in red The left screen is displaying three items together to indicate the position on the screen 1 Press The Machine parameter menu screen ap pears 2 Press Machine mainte The Machine maintenance menu screen appears Run time is added to that of previous maintenance Check operation Maintenance Renewal of history Normal display Item bli...

Page 33: ...ct Rou tine maintenance 4 Move the cursor to the item blinking the column of caution and press Manual Contents of item blinked on the Main menu screen is displayed on the screen for Manual 5 Check contents of item Carry out the maintenance to check contents of operation 6 Press To the next page 193C E MMA01 A01 00 193C EEn MpMmMa 001 1 2 ...

Page 34: ...culated History is renewed Old maintenance history can be checked 9 Press History Press History on the Routine mainte screen The History screen of selected item is dis played Check the history information The history information is displayed in the descendent order 193C E MMA01 A01 00 3Y3C EEn MpMmRm 002 193C EEn MpMmRm 001 193C EEn MpMmRm 001 ...

Page 35: ... n U s t i n U s t i n U s t i n U s t i n U k c e h c f o s n o i t i s o P k c e h c f o s n o i t i s o P k c e h c f o s n o i t i s o P k c e h c f o s n o i t i s o P k c e h c f o s n o i t i s o P n o i t a c i r b u l d n a n o i t a c i r b u l d n a k c e h C n o i t a c i r b u l d n a k c e h C n o i t a c i r b u l d n a k c e h C n o i t a c i r b u l d n a k c e h C n o i t a c i r...

Page 36: ...a h t d i w c i t a m o t u a r o f g n i r a e b r a e n i L e s a e r g y l p p A 2 A I N A B L A 3 r e f s n a r t t h g i R r o y e v n o c 1 t n e m t s u j d a h t d i w c i t a m o t u a r o f w e r c s d i o z e p a r T e s a e r g y l p p A 2 A I N A B L A 2 t n e m t s u j d a h t d i w c i t a m o t u a r o f g n i r a e b r a e n i L e s a e r g y l p p A 2 A I N A B L A 4 k s a m c i ...

Page 37: ... e r g y l p p A 6 p m a l e l g g o T e s a e r g y l p p A 7 r e c n e l i s r e w o l B e g n a h C 3 8 1 8 r e t l i F e g n a h C 1 9 1 6 g n i n o i t i s o p d r a o B t f i l d n a 1 t i n u e l o h W e s i o n e g n a r t s r o f k c e h C n o i t a r e p o g n i r u d d n a e r o f e b 1 3 1 2 p m a l c r o f g n i r a e b r a e n i L e s a e r g y l p p A 2 5 1 3 w e r c s d i o z e p a...

Page 38: ...xis ball screw Y axis linear bearing Y axis linear bearing X axis ball screw Squeegee axis ball screw 2 Screen print head Squeegee axis linear bearing 3 Squeegee head Squeegee Squeegee head Squeegee rubber 4 Mask recognition Cover glass 5 Automatic mask cleaning Pickup linear bearing Filter Blower silencer Y axis linear bearing Unit fixing Unit joint Toggle lamp Pickup Ch Gr Gr Gr Gr Gr Gr Cl Cl C...

Page 39: ...ring for clamp Ball screw for lift 4 points Theta axis ball screw 7 Left transfer conveyor Trapezoid screw for automatic width adjustment Linear bearing for automatic width adjustment 8 Right transfer conveyor Trapezoid screw for automatic width adjustment Linear bearing for automatic width adjustment 9 Left and right transfer conveyors board positioning and lift Board transfer roller Board transf...

Page 40: ...eservoir with grease 4 Refit the reservoir to the grease gun 5 Release the piston stopper Piston stopper is always working The spring pushes the piston and grease is supplied to the top of the grease gun Grease reservoir Piston pull down Be careful not to enter any air Tight fully Piston stopper Push upward once 193C E MMA01 A02 00 ...

Page 41: ...the nozzle tip to the grease nipple and pull the lever a few times 4 Clean any surplus grease on the grease nipple and surrounding of it with a cloth Nozzle is not fully pushed Nozzle is properly attached to the nipple X axis nozzle Y axis nozzle Screw in completely Push firmly to the nozzle Pull 193C E MMA01 A02 00 Grease nipple Nozzle tip NG OK ...

Page 42: ...apply grease to the rail This section describes the lubrication of linear bearing as an example Apply grease to the ball screw alike 1 Move the grease nipple to the other end Clean any surplus grease with a cloth Apply grease to the cleaned part For the bearing with the nipple opening fill grease through the nipple 2 Move the sliding unit slowly a few times at full stroke Linear bearing Ball screw...

Page 43: ... i t a c i r b u l f o s t n i o P e p y t l i O l i O r e k a M 1 k s a m c i t a m o t u a d a e h t n i r p n e e r c S Y X t f i l d n a g n i n o i t i s o p d r a o b g n i n a e l c r o y e v n o c r e f s n a r t t h g i r d n a t f e l e l b a t e s a e r G 2 A I N A B L A L L E H S A W O H S ...

Page 44: ...en exchange See 3 2 1 Changing Squeegee Rubber 1 3 2 Check for the Strange Noise after and during Operation Check for the strange noise from the screen print head board positioning and lift X Y table and left and right transfer conveyors after starting up and during operation 193C E MMA01 A03 00 193C AC00 1938C2AA 15D7C1AA Squeegee Squeegee holder Left transfer conveyor 193C AA00 11DJC2AA Board po...

Page 45: ...peration Remained dirt on this part may cause to deform and worsen the squeegee rubber to prevent proper dispensing 1 Press The Machine adjustment menu screen appears 2 Press Squeegee open close The Squeegee open close screen appears 3 Press UNLOCK and SQ open squeegee change The squeegee opens 193C E MMA01 A03 00 To the next page Machine adjust ...

Page 46: ...switch 5 Open the front safety cover 6 Remove the squeegee from the squeegee holder Loosen the screw 7 Clean the squeegee holder After cleaning the squeegee with a plastic spatula clean the remained solder using IPA or Ethanol Squeegee holder OFF ON SERVO 193C AC00 1938C2AA 15D7C1AA Squeegee Screw ...

Page 47: ...Every 24 Hours Routine 8 Set the squeegee 9 Turn on the servo switch 10 Close the front safety cover 11 Press UNLOCK and SQ close The squeegee closes 12 Press The Machine adjustment menu screen reappears 193C AC00 193C EEn MaSoc 001 193C E MMA01 A03 00 ...

Page 48: ...move two bolts on the nozzle Slide the nozzle and remove from the pickup see the left figure 5 Clean the nozzle Wash the part with dirt with IPA or ethanol After cleaning dry the nozzle fully before setting it 6 Set the nozzle after cleaning replace the cleaning unit to the inside of main body RELEASE TRIP O F F ON R E S E T 193C E MMA01 A04 00 Center safety cover 193C AC00 193C 017P 193C 003E Noz...

Page 49: ...ass When the mask is set on the main body clean the cover glass with the cleaning unit drawn to the front 1 Turn off the power 2 Open the front safety cover 3 Clean the cover glass Clean the glass with a soft cloth 193C E MMA01 A04 00 RELEASE TRIP O F F ON R E S E T 193C AC00 Front safety cover 193C 010P Cover glass ...

Page 50: ...in to Turning OFF the power Carry out Returning to origin on the Machine maintenance menu screen before starting operation If it has been done this operation is unnecessary 1 Turn off the power 2 Open the cover 1 Front safety cover Open it upward 2 Side cover Remove with a cross screw driver 3 Rear safety cover Slide it to the side 4 Rear cover Remove with a cross screw driver 5 Center safety cove...

Page 51: ...ricate to the sliding unit 2 Squeegee axis ball screw Apply grease to the squeegee axis ball screw 1 5 2 Cleaning and Lubricating the Board Positioning and Lift 1 This unit is for holding the board 1 Remove the cover Loosen the screw 2 Clean and lubricate the linear bearing Oil ALBANIA 2 1 Linear bearing for clamp Apply grease to the rail 193C E MMA01 A05 00 Squeegee axis ball screw Squeegee axis ...

Page 52: ...Y axis to the front and rear 2 Clean and lubricate the linear bearing and ball screw Oil ALBANIA 2 1 Y axis linear bearing Lubricate the sliding unit 2 X axis linear bearing Lubricate the sliding unit 3 Y axis ball screw Apply grease to the ball screw 4 X axis ball screw Apply grease to the ball screw 3 After lubricating set the cover re moved at the procedure 1 193C E MMA01 A05 00 Cover b Cover a...

Page 53: ...ning unit and lift during cleaning This unit fixes the cleaning unit at the fixing part except cleaning 1 Open the cleaning unit Pull out the lever in front of machine 2 Slide the cylinder of fixing part to the rear side of machine pressing with a bar 193C E MMA01 A05 00 To the next page Cleaning unit To the rear side of machine Lever 193C 017P 193C 005E Cylinder of fixing part ...

Page 54: ...eek 3 Apply grease to the joint and fixing part 4 Slide the cylinder of fixing part to the front side of machine pressing with a bar 193C E MMA01 A05 00 Joint Fixing part To the rear side of machine Cylinder of fixing part 193C 006E 193C 011P ...

Page 55: ...the water in the receiver 193C E MMA01 A05 01 M02E WARNING BEFORE INSPECTING PNEUMATIC EQUIPMENTS CUT OFF THE AIR SUPPLY AND EXHAUST AIR FROM THE EQUIPMENTS You will have serious injury if the residual pressure actuates the machine Before inspecting pneumatic equipment cut off the air supply and exhaust the air from the equipment Switch OFF the power Valve 193C AB00 1 Unlock 2 Adjust 3 Lock Valve ...

Page 56: ... adjust ment Apply grease to the trapezoid screw 2 Linear bearing for automatic width adjust ment Apply grease to the rail 3 Ball screw for under holder Apply grease to the ball screw 4 Ball screw for lift Apply grease to the ball screw 5 Linear shaft for lift Apply grease to the linear shaft 193C E MMA01 A06 00 Trapezoid screw for automatic width adjustment RELEASE TRIP O F F ON R E S E T 193C AC...

Page 57: ...193C E MMA01 A06 00 Check Every 1000 Hours Once Two Months 6 Theta axis ball screw Apply grease to the ball screw 7 Theta axis linear bearing Apply grease to the rail Theta axis ball screw 18A5C2AA Theta axis linear bearing 193C 013P ...

Page 58: ...ring and apply grease Oil ALBANIA 2 1 Trapezoid screw for automatic width adjust ment drive Oil ALBANIA 2 2 Linear bearing for automatic width adjust ment Apply grease to the rail Right transfer conveyor 193C E MMA01 A06 00 Linear bearing for automatic width adjustment RELEASE TRIP O F F ON R E S E T 193C AA00 Side cover 2 points Linear bearing for automatic width adjustment Trapezoid screw for au...

Page 59: ...t and center safety covers 3 Clean the Y axis linear bearing linear bearing of pickup and toggle lamp and apply grease or lubricate 1 Y axis linear bearing Lubricate the sliding unit 2 Linear bearing of pickup Apply grease to the rail 3 Toggle lamp Apply grease to the toggle lamp 193C E MMA01 A06 00 Y axis linear bearing RELEASE TRIP O F F ON R E S E T 193C AC00 Front safety cover Center safety co...

Page 60: ...ilters 1500 Hours Optional The vacuum ejector filters are changed 1 Turn off the power 2 Remove the transparent cover 3 Turn off the air 4 Remove the filter and change it to the new one 193C E MMA01 A07 00 Vacuum ejector RELEASE TRIP O F F ON R E S E T 193C AB00 Filter 193C 007E 193C 007P AIR OFF ...

Page 61: ...elt is on the front middle board holder and rear conveyors 1 Removing procedure 1 Turn off the power 2 Move the flat part of belt to the roller and remove the belt 3 Remove the belt pulling out it to the opposite side of conveyor Front conveyor Middle conveyor board holder Rear conveyor RELEASE TRIP O F F ON R E S E T 273C IL059 3Y3C 106P 3Y3C 107P 273C IL050 Flat part ...

Page 62: ...of belt do not bend or press it forcefully in setting 1 Check the moving direction of belt Match the arrow direction printed on the belt to the running direction 2 Pull the flat part of belt to the space in the guide and insert the belt Arrow mark Wire 6 Moving direction 3Y3C 100E Pull the belt slowly 3Y3C 109P 3Y3C 110P 3Y3C 111P ...

Page 63: ... motor bracket Each position and shape are different depending upon the type of machine Move the tension pulley or bracket to tighten the belt Proper tension length When the center of belt is pushed with the power of 2 9N the deflection of belt gets 3 mm 1 mm by measuring tension gauge Deflection is 3 mm 1 mm Tension gauge Motor bracket 2 94 N 3Y3C 102E 3Y3C 101E Tension pulley ...

Page 64: ...ransfer belt Removing the board transfer belt 1 7 2 Changing Board Transfer Belts 3 Remove the roller with a hexagonal wrench 4 Set the new roller 5 Set the board transfer belt Setting the board transfer belt 1 7 2 Changing Board Transfer Belts Check the movement after changing at Board transfer on the Machine adjustment menu screen 3Y3C 082P 3Y3C 081P 193C E MMA01 A08 00 RELEASE TRIP O F F ON R E...

Page 65: ...er Change Consumptive Parts Every 1500 to 6000 Hours 1 7 4 Changing Blower Silencers 3000 Hours 1 Turn off the power 2 Remove the cover Turn the screw to the left to remove 3 Change silencers RELEASE TRIP O F F ON R E S E T Screw 193C 008P 193C 010P 193C 009P ...

Page 66: ...nsumptive Parts Every 1500 to 6000 Hours 1 7 5 Changing Filters 6000 Hours 1 Turn off the power 2 Open the top of filter 3 Change filters Top RELEASE TRIP O F F ON R E S E T 193C AB00 Filter 193C E MMA01 A08 00 193C 011P ...

Page 67: ...e particular data to each machine As data of Machine parameter may greatly change the quality of machine it is adjusted in sending Do not change data except using Machine maintenance for such maintenance as regular check or some set data If necessary accuracy can not be got even after adjustment following procedures of Machine maintenance make contact with our service man Machine parameter ...

Page 68: ...for network with PT is carried out Status Indicator Indicator and buzzer under various state can be set Judgment value The judgment value the value to be the standard to judge the error of board recognition can be set Camera Offset of camera position and camera magnification can be checked Other offset Each offset of mask holder clearance and board thickness can be checked Data check Data of machi...

Page 69: ... under holder and squeegee is displayed The camera is displayed on the machine parameter of camera The width adjustment origin offset of each conveyor is displayed in the offset 2 2 1 2 Origin Offset 2 The adjustment origin offset for each conveyor of left center and right can be displayed The camera is displayed on the camera of machine parameter ...

Page 70: ... system with PT 20001 Gate way Gate way number on network unnecessary only for network with PT Remote Setting for object PT viewed from machine Host num The number of object PT on network Others Each time out time of network with PT is set Usually set the specified value Connect In connecting the circuit with PT Response Waiting response from PT Bucket snd In sending data to PT Bucket rec In recei...

Page 71: ...he optional state to change the setting Indicator Indicator is set No lit and Blink change in this order Buzzer Buzzer is set Buzz Blink and No change in turn Default Pressing this initiates all setting to our stan dard Call by No Item of selected No is displayed at the first of the figure 2 1 5 Judgment Value This parameter is the value to be the standard to judge the error of board recognition I...

Page 72: ...gnition camera is corrected It can be got by the tip of jig viewed from the camera on board using camera origin jig and the hit mark by that jig viewed from the mask side Camera offset is got by teaching Camera magnification on mask side The camera magnification on mask side is set It can be got by teaching 2 1 7 Other Offset The offset of mask holder clearance offset and board thickness is set Ma...

Page 73: ...data to print properly When data is not within the specified tolerant range the machine judges it an error When it is out of the tolerant range the detail information of that is displayed at the upper part of screen Check continue After the check ends in the data out of the tolerant range pressing Check continue restarts checking the next data ...

Page 74: ...or each item and Run time spent from the previous maintenance the time when machine starts to run for the first time until now is displayed The item of which Run time reaches to 90 of Cycle time the warning blank for it blinks in yellow and the item over the Cycle time blinks in red to warn Finish Move the cursor to the blank for Item finished the maintenance and press Finish Run time of that item...

Page 75: ...Routine mainte and Parts exchange are displayed Contents of maintenance necessary for each period is displayed History screen The history information of items selected on each screen of Routine mainte and Consume parts exchange are displayed The date of maintenance and run time before resetting are displayed in the descendent order ...

Page 76: ...d item over the Cycl tim blinks in red Cycle for the consumptive parts means the life of that part Finish Move the cursor to the blank for Consume parts finished the change and press Finish Run time of that consumptive part is reset and information is added to History Manual Move the cursor to the blank for Consume parts to get contents of change and press Manual The Manual screen of Machine maint...

Page 77: ...ction from the setup day until now is displayed Version history The version and installed day and time of current machine and recognition system software and other version information are displayed History The update history of machine and recognition systems can be checked Version history The update history of machine and recognition system software are displayed Machine or recognition system sof...

Page 78: ...Page 2 12 193C E MMA02 A01 01 MEMO ...

Page 79: ...ome trouble happens When the trouble is not recovered even after adjustment following the procedure make contact with us The chapter is constructed as follows 3 1 Core Extension Adjustment The sensitivity adjustment for the board detection sensor of center conveyor is described 3 2 Consumptive part exchange Changing squeegee rubbers or batteries are described 3 3 Updating the Recognition Device Up...

Page 80: ...sensors 1 Press The Machine adjustment menu screen appears 2 Press Transport oper The PCB transfer screen appears 3 Press UNLOCK and Holder to origin The holder moves down to the origin position 4 Press UNLOCK and The height of transfer face of X Y table moves up to that for board transferring To the next page 193C EEn Ma 001 Lift up Conv posi Machine adjust 2 1 ...

Page 81: ...of board detec tion sensor amplifier once at the rear side of machine The SET indicating LED blinks 7 Take out the board and set the mask at the front side of machine 8 Press the SET button of board detec tion sensor amplifier once at the rear side of machine The SET indicating LED lights OFF ON SERVO SET button 193C 008E 18A5C2AA Board Board detection sensor Sensor amplifier SET indicating LED 15...

Page 82: ...es 1 Check for wear and flaws in the edge of a urethane rubber by the touch If there are any wear or flaws change the edge to use When all four edges have been used up replace the urethane rubber 2 Loosen the hexagon socket head cap screws M3 8L and remove the old squeegee urethane section Tools Wrench Across flats 2 5 3 Attach the new squeegee urethane section and temporarily tighten the screws 4...

Page 83: ...ttle completely and fix it with 2 screws 7 Turn on the power and read all data saved Keep on turning on the power for charge for a long time NOTICE Make sure of saving the machine data machine parameter and recognition data to the floppy disk before the operation to change M P 2 2 P S T S e l u d o M e p y T r e k a M r e b m u N e g a t l o V e s u o t e s o p r u P D E W M C S X E Y M C S y r e ...

Page 84: ...Page 3 6 193C E MMA03 A01 04 Replacing the Consumable Parts Battery setting position 193C AA00 33T9C1AA 33T9C1AA Fig 1 SCMWED SCMYEX Fig 2 PRMEEQ 153C IL037 153C IL036 ...

Page 85: ...anel of this machine has a back light built in Back Light Replacement Procedure 1 Turn OFF the power supply of the machine 2 Remove the body cover next to the color touch panel and remove its front cover M59EB CUT OFF THE POWER SUPPLY BEFORE CARRYING OUT ANY WORK FOR THE MACHINE You will have a serious electric shock WARNING To the next page 493C 025P Back light Color touch panel 193C 098E Screw C...

Page 86: ...nector 5 Pull out the back light 6 Insert the replacement back light 7 Connect the power supply connector 8 Restore the raised bending with a needle nose plier and the like 9 Attach the replacement back light 10 Attach the color touch panel cover 11 Turn ON the power supply of the machine Make sure the back light turns on 493C 029P 1 Power supply connector 493C 030P One M3 countersunk screw 493C 0...

Page 87: ... disk It is unnecessary to carry out the following operation at every turning on the power after doing it in the updating 3 3 1 Updating Procedures 1 Press The Machine adjustment menu screen appears 2 Press Recog unit maint The Recognition device maintenance screen appears 3 Press To the next page 193C EEn Ma 001 Recog unit update Machine adjust ...

Page 88: ... i d y p p o l f m e t s y s n o i t i n g o c e r e h t t r e s n I 2 d n u o f t o n e l i f g o c e R k s i d y p p o l f m e t s y s n o i t i n g o c e r r e p o r p e h t t r e s n I 3 h c t a m s i m n o i s r e V M O R e h t o t g n i d n o p s e r r o c k s i d y p p o l f m e t s y s n o i t i n g o c e r r e p o r p e h t t r e s n I n o i s r e v 4 t l u a f e c i v e d g o c e R f o n...

Page 89: ...nstallation disk for the screen forward system and screen forward system disk 1 Turn on the power of machine and insert the installation disk at once 2 Pull out the installation disk and enter the screen transfer system disk Then press Screen and character data install start on the operation panel Entering the screen data starts 3 After completing the installation pull out the screen forward syste...

Page 90: ...on disk and system disk for system disk 1 Turn on the power and insert the installation disk 2 Pull out the installation disk and enter the system disk Then press Starting install of system 3 After completing the installation pull out the system disk and turn OFF the power Installation disk System disk ...

Page 91: ...n of sensor by the load arrangement Refer to the input and output check of machine for checking the sensor and movement of movable part When the error happens press to stop the buzzer at fast After that see on the touch panel or the error list on the maintenance manual and carry out solutions 4 1 Error Messages Error list 4 2 Check and Solutions 4 3 Load Arrangement 4 4 Load List 4 5 Input and Out...

Page 92: ...oppy Disk 4 1 2 Errors during PT Network 193C E MMA04 A01 03 193C 010TE 193C 011TE s e g a s s e M r o r r E r o r r E f o s e s u a C s n o i t u l o S d n a k c e h C r e f e R e c n e r o r r E e v a S a t a D s u h t i w t c a t n o c e k a M r o r r E d a o L a t a D r o r r E d a o L y r o t c e r i D r o r r E e t e l e D a t a D r o r r E n o i t a z i l a i t i n I k s i D e h T d e v a s...

Page 93: ... b e h t r o f h c t i w s l a m r e h t e h T t n e r r u c e h t t r a t s e r d n a l a m r e h t d e p p i r t e h t l e c n a C n o i t a r e p o 8 2 4 x o B n a F r o t o M r e w o P d e t c e n n o c s i d s i r o e l b u o r t a s a h n a f g n i l o o c e h T h g i h o o t s i e r u t a r e p m e t e h T s n a f g n i l o o c e g n a h C t i t a h t k c e h c d n a d e l o o c n a f g n i...

Page 94: ...u p n i e h t k c e h C r o r r e n a 7 5 t i B H 9 8 0 5 r o r r e d n e t x e B C P d n a A s t n i o p n o i t i n g o c e r e h t n e e w t e b e c n a t s i d e h T e r o m y b a t a d n i d e r e t s i g e r m e h t m o r f s r e f f i d B m m 5 0 n a h t e h t f i g n i t n i r p t u o y r r a c d n a y l l a u s i v t i k c e h C e g r a l t o n s i n o i t a i v e d y t p m e r e p a p g ...

Page 95: ...h t k c e h C 7 t i B H B 8 0 5 3 t i B H 9 8 0 5 3 t i B H 2 8 0 5 5 0 0 1 h t d i w r o y e v n o c r e t n e C t u o e m i T t n e m t s u j d a 7 0 0 1 h t d i w r o y e v n o c t h g i R t u o e m i T t n e m t s u j d a 1 1 0 1 t u o e m i t p u e e g e e u q s F d e p p o r d s i e r u s s e r p r i a e h T e r a r o e l b u o r t a e v a h 7 2 3 6 2 3 5 2 3 4 2 3 S L d e t c e n n o c s i ...

Page 96: ...i x a r e d l o h e h T d e t c e n n o c s i d h c t i w s e k a r b e h t d r a w n w o d N O n r u T n a s i t i f i s u h t i w t c a t n o c e k a m d n a t u p n i e h t k c e h C r o r r e 3 t i B H 2 A 0 5 3 1 1 1 n r u t e R r e p p o t S B C P r o r r E e h t g n i s u n i n w o d e b o t t p e k s i r e p p o t s e h T r e p p o t s d r a o b d e t c e n n o c s i d s i r o e l b u o r ...

Page 97: ... 1 2 1 H P R V O s i x a L 6 2 1 H P R V O s i x a U 5 2 1 H P R V O s i x a U 6 3 1 H P R V O s i x a S 5 3 1 H P R V O s i x a S t a s i x a e h t e v o m d n a h c t i w s o v r e s e h t F F O n r u T t n e m e v o m l a m r o n e h t o t n o i t i s o p n u r r e v o e h t d n a h y b n o i t i s o p s i t i f i s u h t i w t c a t n o c e k a m d n a t u p n i e h t k c e h C r o r r e n a 2...

Page 98: ...f the disk is for writing make it able to write and repeat the operation Able to write 2 Preparing other floppy disk 4 2 2 Format Error 1 Initializing the floppy disk Select FD init on the File operation screen and initialize the floppy disk 193C E MMA04 A02 01 Unable to write able to write 433C 109E ...

Page 99: ...h forward to reset 4 2 4 Servo Switch 1 Turn ON the servo switch Turn the switch to the right 193C E MMA04 A02 01 193C AA00 E MERGEN C Y STOP Front side of machine 1 point Front side of machine 1 point E MERGEN C Y STOP OFF ON SERVO 193C AA00 OFF ON SERVO Rear side of machine 1 point Operation panel on front side of machine ...

Page 100: ...ng way 4 2 6 Pre Process Production End 1 Canceling the production end signal As the production end signal is output from the front stocker of slotted magazine loader or stacking magazine loader press the LINE START switch to cancel the production end signal 193C AB00 1 Unlock 2 Adjust 3 Lock Air pressure adjustment 193C 007P Valve Pressure gauge Air pressure adjustment Adjust Operation panel on t...

Page 101: ... it is opened 4 2 8 Thermal Trip Detection 1 Resetting the thermal switch for the blower Remove the front cover on the power box and press the reset button Make contact with us if the same error is detected after resetting Middle safety cover Front safety cover Rear safety cover 193C AC00 193C AA00 193C AA00 Power box Thermal switch 330DC0AB00 193C 009E 193C E MMA04 A02 01 ...

Page 102: ...Temperature Sensor 1 Checking the movement of cooling fan If the wind is not sent from the opening of the cooling fan to the outside it can be thought the trouble or clogging of dust in the cooling fan As for the trouble make contact with us for changing it and clean around the fan for the clogging 193C AA00 330DC0AB00 Cooling fan 193C AA00 330DC0AB00 Cooling fan Reverse side of CPU box Reverse si...

Page 103: ...RROR 4 Check and Solutions 4 2 11 Lift Axis Brake off Under Axis Brake off 1 Turning ON downward the brake switch The switch at the lower position is ON Lift axis brake Under axis brake 193C AA00 330DC0AA00 193C E MMA04 A02 01 ...

Page 104: ...then press UNLOCK and Re recog The operation is re started 3 Re recognizing after entering proper coordinates When the recognition error is found again No recog and PCB board are displayed additionally Select either of them Fig 3 To quit automatic operation and teaching press Fig 2 Fig 1 Re recog The board recognition is carried out again No recog The next movement is carried out without recogniti...

Page 105: ...24 TP7 TP5 TP3 TP1 TP15 TP13 TP11 TP9 TP8 TP6 TP4 TP2 TP16 TP14 TP12 TP10 TPG1 CN20 CN51 CN27 CN5 SW1 CN4 CN19 CN23 CN24 CN50 CN26 CN14 CN28 CN29 CN30 CN31 CN32 CN33 CN34 NR2 NR1 CN18 CN8 CN7 CN TEST 3 CNTEST 4 CNTEST 1 CNTEST 2 CN21 CN22 CN17 CN11 CN12 CN9 CN10 CN15 CN1 CN2 CN3 OPT1 OPT2 OPT3 OPT4 OPT5 OPT6 OPT7 CN1 CN2 CN3 CN1 CN2 CN3 CN4 CN4 CN2 CN1 CN3 CN5 CN 10 CN 9 CN 7 CN 6 CN1 CN2 CN3 CN4 ...

Page 106: ... TP13 TP11 TP9 TP8 TP6 TP4 TP2 TP16 TP14 TP12 TP10 TPG1 CN20 CN51 CN27 CN5 SW1 CN4 CN19 CN23 CN24 CN50 CN26 CN14 CN28 CN29 CN30 CN31 CN32 CN33 CN34 NR2 NR1 CN18 CN8 CN7 CN TEST 3 CNTEST 4 CNTEST 1 CNTEST 2 CN21 CN22 CN17 CN11 CN12 CN9 CN10 CN15 CN1 CN2 CN3 OPT1 OPT2 OPT3 OPT4 OPT5 OPT6 OPT7 CN1 CN2 CN3 CN1 CN2 CN3 CN4 CN4 CN2 CN1 CN3 CN5 CN 10 CN 9 CN 7 CN 6 CN1 CN2 CN3 CN4 CN5 CN6 CN2 CN1 CN3 CN4...

Page 107: ...s and the error code is displayed Check the code and refer to Driver errors and check and solutions on the next page Example of over load error E 0 0 1 6 History number 0 First error 1 Second error 0 All axes 2 Third error 1 6 Number of axis with error C C 1 times error 330DC0AB00 153C IL040E 193C E MMA04 A02 01 Error code No Axis with error ...

Page 108: ... v i r D N O n r u T 6 2 n o i t c e t o r p d e e p s r e v O k c e h c t u p t u o e h t y b t e s e R r e v i r D N O n r u T 7 2 n o i t c e t o r p r o r r e g n i d i v i d e s l u p d n a m m o C k c e h c t u p t u o e h t y b t e s e R r e v i r D N O n r u T 9 2 n o i t c e t o r p w o l f r e v o r e t n u o c n o i t a i v e D k c e h c t u p t u o e h t y b t e s e R r e v i r D N O n...

Page 109: ... of machine front side Whole of machine rear side Vacuum pickup Pump LS 015 LS 014 LS 013 6 VL 277 VL 271 LS 347 VL 170 VL 270 VL 272 VL 171 VL 172 VL 173 VL 175 VL 176 VL 177 VL 174 AS 012 VL 180 VL 181 VL 182 VL 186 VL 187 M I10 PH 216 193C 012E 193C 013E 193C 014E 193C 015E 193C E MMA04 A03 01 ...

Page 110: ...223 M I3 M P6 M I4 PH 136 PH 141 PH 143 PH 144 PH 133 PH 137 PH 135 PH 134 PH 121 PH 120 PH 122 PH 125 PH 124 PH 126 M P5 M P4 M S4 M S3 M P1 M P3 CYL 171L CYL 171R CYL 001D CYL 187 CYL 001C PH 337 PH 312 PH 310 PH 311 VL 001 PH 124 CYL 001A CYL 001B Right conveyor Board holder Left conveyor Mask stand 193C 016E 193C 017E 193C 019E 193C 018E 193C 020E ...

Page 111: ...181 LS 326 LS 324 CYL 375 VL 373 VL 371 VL 374 VL 370 VL 372 VL 375 4 1 2 5 3 PH 317 PH 316 CYL 370 CYL 374 PH 115 PH 110 PH 112 PH 111 PH 114 M S1 M S2 PH 116 PH 230 BK 280 PH 233 PH 237 LS 232 LS 231 LS 236 LS 235 PH 127 M I5 CYL 173L CYL 174 CYL 173R CYL 176 Squeegee head Cleaning head X Y table 193C 021E 193C 022E 193C 023E 193C 024E ...

Page 112: ...x A t r o p p u S r e d n U N O 5 3 1 H P θ n u r r e v O s i x A N O 7 3 1 H P θ n i g i r O h g u o r s i x A N O 6 3 1 H P θ n u r r e v O s i x A N O 4 3 1 H P θ n i g i r O s i x A N O 1 4 1 H P n o i t c e t e D r e d l o H d r a o B F F O 4 1 2 H P t i m i L r e p p U r e p p o t S d r a o B N O e l b a t Y X 0 1 1 H P n i g i r O s i x A X F F O 2 1 1 H P n u r r e v O s i x A X N O 1 1 1 ...

Page 113: ... f e L N O n o i t c n u f y l p p u s e t s a p r e d l o s c i t a m o t u A 3 2 3 H P k s a M n o i t c e t e D r e d l o S N O 2 2 3 H P e g n i r y S n o i t c e t e D r e d l o S N O s e m a n e l u d o M o N s e m a N s k r a m e R y d o b n i a M 3 1 0 S L e d i s p U 1 h c t i w S r e v o C 5 1 0 S L e d i S t f e L r e w o L 3 h c t i w S r e v o C 4 1 0 S L e d i S t h g i R r e w o L 2...

Page 114: ... t r a t S s i x A X W 0 0 2 V 0 0 2 2 S M t r a t S s i x A Y W 0 0 4 V 0 0 2 d a e h t n i r p n e e r c S 5 S M t r a t S e e g e e u q S W 0 0 2 V 0 0 2 g n i n a e l c k s a m c i t a m o t u A 5 I M t r a t S l l o R r e p a P W 6 V 0 0 1 0 1 I M m u u c a V V 0 0 2 r o y e v n o c t h g i R 3 I M t r a t S v n o C t h g i R W 6 V 0 0 1 4 I M t r a t S v n o C t h g i R W 6 V 0 0 1 6 P M t r...

Page 115: ...s o p d r a o B 7 8 1 L V r e p p o t S d r a o B d a e h t n i r p n e e r c S 1 0 0 L V r e d l o H k s a M g n i n a e l c k s a m c i t a m o t u A 0 7 2 L V m u u c a V g n i n a e l C 2 7 2 L V n o i t c u S d r a o B 7 7 1 L V p m o P t n e v l o S d a e h e e g e e u q S 2 7 3 L V n o i t i s o P e l d d i M e e g e e u q S t n o r F p o t s d n a p U 1 3 7 3 L V n o i t i s o P e l d d i ...

Page 116: ...i t c e t e D e l g n A t n o r F 2 r e t e m o i t n e t o P R n o i t c e t e D e l g n A r a e R 3 l l e c d a o L e r u s s e r P e e g e e u q S t n o r F n o i t c e t e D F 4 l l e c d a o L e r u s s e r P e e g e e u q S r a e R R n o i t c e t e D 5 c i t a m u e n p o r t c e l E r e l l o r t n o C r e t s a M e r u s s e r P e e g e e u q S t n o r F t n e m t s u j d A F y l p p u s ...

Page 117: ... panel or in the error message list in the mainte nance manual 2 Return to the main menu 3 Press Machine adj The machine adjustment screen appears 4 Press Input check The list screen of input check appears 5 Press Address The address screen of input check appears 6 Check that the bit H Bit of address described in the solutions is proper ON and OFF If the input state of sensor is not proper a troub...

Page 118: ...Check solutions by of the touch panel or in the error message list in the maintenance manual 2 Return to the main menu 3 Press Machine adj The machine adjustment screen appears 4 Press Output check The list screen of output check appears 5 Press the bit H Bit of ad dress described in solutions The movable part moves If it does not move run and stop properly a trouble or disconnection can be though...

Page 119: ... belts 1 31 Changing rollers 1 34 Cleaning and lubricating 1 28 Linear bearing for automatic width adjustment 1 28 Trapezoid screw for automatic width adjustment 1 28 M Machine information and version history 2 10 Machine maintenance 2 2 2 8 Machine parameter 2 2 Machine parameter teach 2 2 Mask recognition Cleaning the Cover Glass 1 19 MR unit 1 25 N Network 2 2 Network setting 2 4 O Operating pe...

Page 120: ...k initialization error 4 2 Disk is write protect 4 8 Disk is write protected 4 2 Disk not inserted 4 2 Driver condition 4 3 Driver error 4 7 4 16 E Emergency stop error 4 5 Emergency switch 4 3 4 9 Emergency switch ON 4 5 Emergency switch on 4 9 Errors in using the floppy disk 4 2 Error messages error list 4 2 Errors during PT network 4 2 Errors during the self diagnosis 4 3 F F conv board transpo...

Page 121: ...justment timeout 4 5 S Safety relay 4 3 Servo switch 4 3 4 9 Solder detection Mask 4 4 Solder detection Syringe 4 4 Squeegee angle 4 3 Squeegee holder close 4 5 Squeegee open 4 3 T Temperature sensor 4 3 4 12 The input and output check of machine 4 27 Thermal trip detection 4 3 4 11 U Under axis brake off 4 3 4 13 Under guard shaft brake off 4 6 V Valve list VL 4 25 W Width adjust error 4 5 193C E...

Page 122: ...Page 4 193C E MMA0Z A01 01 MEMO ...

Page 123: ...HANGING THE CONSUM EXCHANGING THE CONSUM ABLE PARTS FOR THE ABLE PARTS FOR THE VACUUM PUMP VACUUM PUMP 193C E MMA0B A00 00 193C 088E 153C 193C 18B4C0 Vacuum pressure Air suction filter ZFA200 Vacuum pump Air filter F150 ...

Page 124: ... solvent for washing the elements For cleaning dirt on the filter elements etc do not use the thinner alcohol benzene gasoline or kerosene As the vacuum pump is heated high be careful of dealing it The vacuum pump is heated high right after it is stopped So leave it about 30 minutes and check that it is cooled for the next operation 193C E MMA0B A00 00 ...

Page 125: ...nsumables below vary greatly according to the conditions of use 193C E MMA0B A00 00 Cup packing Intake and exhaust valves Gasket O ring P 10 Intake valve interference prevention rubber O ring S 67 Air filter element Air suction filter 2 2 of each 2 4 2 2 1 1 Special Teflon SUS FPM FPM SI FPM Element for F150 EJ101H 030N Quantity Material Name Vacuum pump Filter Check for deterioration of quality C...

Page 126: ...uction filter Exchange it based on the pressure down 0 02 MPa Turn off the power Be sure to turn off the power for exchanging Loosen the element fixing bolt for filter Remove the element Set the element not to be mistaken the IN OUT position Element 1 2 3 4 193C 085E 193C 086E 193C 087E IN OUT IN EJ101H 030N ...

Page 127: ...set and remove the bowl with the air supply off Set the O ring to the air filter and then the bowl The bowl is screwed to be set Rotate it manually for setting and removing For washing the bowl use the synthetic detergent How to set F150 Vacuum Pump Consumable Parts Replacement Option 1 2 3 4 Air filter Spring Deflector Filter element Baffle Air filter Allen wrench O ring Bowl Setting Removing Set...

Page 128: ...ainer and intake valve interference prevention rubber 3 Set the cylinder to the casing and put the cup packing at the center of it then push the cup packing retainer into the cylinder 4 Clean off dirt on the cup packing retainer and intake valve interference prevention rubber 5 Place the cup packing retainer on the cup packing and fit them together with the screws removed at step 1 6 Wipe the inta...

Page 129: ... head cover Pump head plate Cylinder Connecting rod Cup packing retainer Cup packing Intake valve Connector tubes O ring Gasket Exhaust valve holding plate Exhaust valve Intake valve interference prevention rubber Bearing O ring No Names 1 2 6 7 16 3 4 5 8 9 10 11 12 13 14 15 193C E MMA0B A00 00 ...

Page 130: ...Page 8 193C E MMA0B A00 01 MEMO ...

Page 131: ... I N A B L A M 2 h 0 0 0 1 1 6 1 k s a m c i t a m o t u A g n i n a e l c p u k c i P n a e l C W 1 h 0 4 1 1 4 1 t n i o j t i n U e s a e r g y l p p A 2 A I N A B L A M 1 h 0 6 5 4 5 1 t r a p g n i x i f t i n U e s a e r g y l p p A 2 A I N A B L A M 1 h 0 6 5 4 5 1 g n i r a e b r a e n i l s i x a Y e t a c i r b u L 2 A I N A B L A M 2 h 0 0 0 1 3 6 1 g n i r a e b r a e n i l p u k c i P...

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