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Panasonic KXF-4T3C, Operating Instructions Manual

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Panasonic KXF-4T3C Operating Instructions Manual Download Page 6

Page 6

SAFETY PRECAUTIONS

................................................................ 11

Chapter

1

REGULAR MAINTENANCE

1-1

Outline of Maintenance .............................................................................. 1-2

1-1-1

Checking the Operating Period, Contents and History Information .................... 1-2

1-1-2

Maintenance Mode .............................................................................................. 1-5

1-1-3

Regular Check Items for Period .......................................................................... 1-6

1-1-4

Regular Check Items for Each Unit ..................................................................... 1-8

1-2

Lubricating ................................................................................................ 1-11

1-2-1

Setting the Cartridge ......................................................................................... 1-11

1-2-2

Using the Grease Gun ...................................................................................... 1-12

1-2-3

Greasing Point .................................................................................................. 1-13

1-3

Check Every 24 Hours (Routine) .............................................................. 1-14

1-3-1

Checking the MR Unit (before Operation) ......................................................... 1-14

1-3-2

Cleaning the Feeder Setting Face (Before Operation) ..................................... 1-15

1-3-3

Cleaning the NG Chip Ejecting Box and Waste Tape Box (after Operation) ..... 1-16

1-4

Check Every 140 Hours (Once a Week) .................................................. 1-17

1-4-1

Cleaning the Color Touch Panel ........................................................................ 1-17

1-4-2

Cleaning the Line Camera ................................................................................ 1-17

1-4-3

Cleaning the Waste Tape Duct .......................................................................... 1-18

1-4-4

Cleaning the Transfer Head and Nozzle (Front Side) ....................................... 1-19

1-4-5

Cleaning the Nozzle Stocker and Nozzle .......................................................... 1-44

1-4-6

Cleaning the Board Conveyor ........................................................................... 1-47

1-5

Check Every 560 Hours (Once a Month) ................................................. 1-48

1-5-1

Transfer Head : Cleaning the Large Reflector .................................................. 1-48

1-5-2

Checking the Board Transfer Belt and Roller .................................................... 1-50

1-5-3

Lubricating the Board Conveyor ....................................................................... 1-52

1-5-4

Lubricating the X-Y Unit and Head Unit ............................................................ 1-55

1-5-5

Unit for Tube Feeder (Option) : Cleaning the Filter ........................................... 1-61

1-5-6

Lubricating DT30F-20 (Option) ......................................................................... 1-63

1-6

Replacing the Consumable Parts ............................................................. 1-65

1-6-1

Replacing the Board Transfer Belt and Roller (3000 hours) ............................. 1-65

1-6-2

Unit for Tube Feeder (Option) : Replacing the Filter (3000 hours) .................... 1-67

1-6-3

Vacuum Pump : Replacing the Filter Element, Valve and Packing  (6000 hours) .......... 1-68

1-6-4

MR Unit :Replacing the Filter Element (18000 hours) ....................................... 1-71

1-6-5

Transfer Head :Replacing the Arm and Spring (18000 hours) .......................... 1-73

1-6-6

Replacing the Battery ........................................................................................ 1-75

1-6-7

Replacing Color Touch Panel Back Light .......................................................... 1-77

4T3C-E-MMA00-A02-02

Summary of Contents for KXF-4T3C

Page 1: ...asing CM20F tthe multi functional chip mounter Before placing the machine in service be sure to read the instruction manual for proper usage After that store it carefully and it if necessary 4T3C E MMAB 0007 Multi functional Chip Mounter CM20F Maintenance Manual ...

Page 2: ......

Page 3: ...01 00 M11E DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE The machine may be operated improperly and injure you Either carry out training by yourself or consult the manufacturer WARNING ...

Page 4: ...ified into 4 types Use each manual according to the working purpose and person in charge The production data of the line including this machine are programed on PT Use the programming manual attached to PT Operating manual operators Parts List This manual is for the machine engineers and describes operation method and teaching of boards and parts Operating manual engineers This manual is for machi...

Page 5: ...Page 5 4T3C E MMA00 A02 18 SAFETY PRECAUTIONS REGULAR MAINTENANCE MACHINEPARAMETERANDMACHINEPARAMETERTEACHING SOLUTIONS FOR ERROR UPDATING APPENDIX Maintenance Manual Maintenance Manual 1 2 3 4 ...

Page 6: ... 4 4 Cleaning the Transfer Head and Nozzle Front Side 1 19 1 4 5 Cleaning the Nozzle Stocker and Nozzle 1 44 1 4 6 Cleaning the Board Conveyor 1 47 1 5 Check Every 560 Hours Once a Month 1 48 1 5 1 Transfer Head Cleaning the Large Reflector 1 48 1 5 2 Checking the Board Transfer Belt and Roller 1 50 1 5 3 Lubricating the Board Conveyor 1 52 1 5 4 Lubricating the X Y Unit and Head Unit 1 55 1 5 5 U...

Page 7: ...ation Mark 2 9 2 1 14 Network 2 10 2 1 15 Feeder Base 2 11 2 1 16 Feeder Timer 2 11 2 1 17 Mount Stage 2 12 2 1 18 Action Parameter Configuration 2 12 2 1 19 Option Configuration 2 13 2 2 Procedures of Machine Parameter Teaching 2 14 2 2 1 Head Camera 2 16 2 2 2 XY Plane Calibration 2 21 2 2 3 Head Z Origin 2 25 2 2 4 Head Stroke End 2 30 2 2 5 Magnification of Line Camera 2 35 2 2 6 Origin Teachi...

Page 8: ...Setting Error 1 and 2 3 20 3 2 7 Air Pressure Drop 3 21 3 2 8 Production End Signal ON 3 21 3 2 9 Ring Load Check 3 22 3 2 10 CPU Box Overheat Warning Error Table Lower Center Overheat Warning Error Table Center Tape Feeder Overheat Warning Error Head Driver Overheat Warning Error 3 23 3 2 11 TL axis Brake Open Error 3 25 3 2 12 XY Driver Error 3 25 3 2 13 TL and TP axis Driver Error 3 26 3 2 14 V...

Page 9: ... Load List of DT30F 20 3 44 3 5 The Input and Output Check of Machine 3 45 3 5 1 The Input Check after Error 3 45 3 5 2 The Output Check after Error 3 46 INDEX 4T3C E MMA00 A02 01 Chapter4 UPDATING 4 1 Updating the Recognition Device 4 2 4 1 1 Updating Procedure 4 2 4 1 2 Error Massages Updating 4 3 4 2 System Updating 4 4 4 2 1 Installing the System Ver 2 20 or Later 4 4 4 2 2 Installing the Scre...

Page 10: ...LOAD WIRING DIAGRAM EU VERSION B 4 LOAD WIRING DIAGRAM TOUCH PANEL WIRING DIAGRAM Appendix C CONTROL BOX C 1 CPU BOX C 2 PUMP UNIT Appendix D SETUP DIAGRAM Appendix E DIRECT TRAY FEEDER DT30F 20 E 1 LOAD WIRING DIAGRAM E 2 SET UP DIAGRAM Appendix F OPTION WIRING DIAGRAM F 1 TUBE FEEDER F 2 PARTS DISCHARGE CONVEYOR Appendix G AIR CIRCUIT DIAGRAM ...

Page 11: ...gs are only some examples of the symbolic indications This indication refers to a situation which is considered that there is imminent danger of death or serious injury This indication refers to a situation which is considered that there is a possibility of death or serious injury This indication refers to a situation which is considered that there is a possibility of only injury or physical damag...

Page 12: ...Page 12 SAFETY PRECAUTIONS Be sure to observe DANGER 4T3C E MMA00 A03 01 ...

Page 13: ... start the machine To reset the emergency stop button pull it forward M33E 2B WARNING 4T3C AA00 E MERGEN C Y STOP E MERGEN C Y STOP E MERGEN C Y STOP E MERGEN C Y STOP 4T3C E MMA00 A03 00 3 Left pole on front side 1 Front operation panel 4 Left pole on rear side 2 Rear operation panel 483C AA03 E M E RGENC Y STO P OFF SERVO ON E MERGEN C Y STOP EMERGENCY Direct tray feeder DT30F 20 option Pressing...

Page 14: ...fore placing your hand or other part of your body in an active part of the machine in order to feed production material change machine set up or adjust machine settings You may be injured if the machine is actuated Also you may be struck by an electric shock There are three levels of procedure shown below for each kind of work Repairing such as a control BOX Cut off the power supplying to the mach...

Page 15: ...Page 15 SAFETY PRECAUTIONS Be sure to observe WARNING 4T3C E MMA00 A03 01 ...

Page 16: ...if your hands or fingers are caught in the conveyors during manual or automatic width adjustment TURN OFF THE SERVO SWITCH BE FORE PLACING A BOARD ON OR RE MOVING IT FROM THE CONVEYOR You will have serious injury if the machine is actuated M35E 4T3C E MMA00 A03 01 DO NOT DISAS SEMBLE THE LASER UNIT LEAD CHECKER OPTION If you disassemble the unit safety can not be ensured You may be injured or mach...

Page 17: ...ressure actuates the machine Before inspecting pneumatic equipment cut off the air supply and exhaust the air from the equipment Switch OFF the power M11E DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MA CHINE The machine may be operated improperly and injure you Either carry out training by yourself or consult the manufacturer M62EB DO NOT TURN OFF THE SERVO SWITCH ...

Page 18: ...rt with dry cloth If the machine is not going to be used for a long period turn off the breaker connected with the machine M86E FIRMLY INSERT THE POWER AND OTHER PLUGS Imperfect plugging in may cause fire because of electric shock and generated heat Do not use the damaged plug or loose outlet M87E M88E DO NOT INSERT OR REMOVE POWER AND OTHER PLUGS BY WET HAND If plugged in or unplugged by wet hand...

Page 19: ...T OR IN LET OF THE FAN The temperature inside of the machine will rise and the machine may malfunction Do not block off the outlet or inlet of the fan Periodically clean the filters of the outlet and inlet M23E ONLY THE PERSON IN CHARGE MUST CHANGE THE DATA The machine may runaway or malfunction The data must be changed only by a trained specialist in charge M24EB TAKE AWAY TOOLS FROM THE INSIDE O...

Page 20: ...on and maintenance should be carried out by a trained person in charge of maintenance according to the instructions in MAINTENANCE MANUAL BEFORE PERFORMING AUTOMATIC WIDTH ADJUSTMENT BE SURE TO VERIFY NO BOARDS OR OTHER OBJECTS ARE ON THE CONVEYOR Boards or other objects may drop from the con veyor causing damage to the boards or the ma chine If there are any boards or other objects on the conveyo...

Page 21: ... on this machine Follow the instructions on each label If a label has come off put a new one on a proper position To order a label from the manufacturer refer to PARTS LIST The positions of danger labels on the front side The labels for safety pasted on the product The positions of danger labels on the rear side 4T3C AB00 Label part No ...

Page 22: ...ng labels are pasted on this machine Follow the instructions on each label If a label has come off put a new one on a proper position To order a label from the manufacturer refer to PARTS LIST The positions of warning labels on the front side The labels for safety pasted on the product 4T3C AA00 Label part No ...

Page 23: ... on this machine Follow the instructions on each label If a label has come off put a new one on a proper position To order a label from the manufacturer refer to PARTS LIST The labels for safety pasted on the product The positions of warning labels on the rear side 4T3C E MMA00 A03 02 4T3C AE00 Label part No ...

Page 24: ...ay Feeder DT30F 20 Option The following danger labels are pasted on this machine Follow the instructions on each label If a label has come off put a new one on a proper position To order a label from the manufacturer refer to PARTS LIST Warning label indicated positions Caution labels Inside Label part No Warning labels To CM20 443C 418E ...

Page 25: ...y Switch for Maaintenance 1 Key switch for maintenance at our company This switch which is targeted for the technician belonging to our company or the commissioned maintenance technician can release all of the safety cover interlocks It is used for such an exten sive maintenance work as you cannot perform 2 Feature of key switch for maintenance at our company It is dangerous to use this maintenanc...

Page 26: ...MA00 A03 02 M72EB DO NOT LOOK AT A DIRECT LASER BEAM OR A REFLECTED LASER BEAM ON A MIRROR Your eyes or body may be disabled WARNING ABOUT DISPOSAL OF COMPONENTS CONTAINING MERCURY NOTICE This product has a fluorescent lamp that contains a small amount of mercury It also contains lead in some components Disposal of these materials may be regulated in your community due to environmental considerati...

Page 27: ...ion when open AVOID DIRECT EX POSURE TO BEAM IDENTITY PLATE AND CAUTION LABEL Both an identity plate and a caution label for this product are attached to the machine Operate and maintain the machine according to instructions on the label The label below is not attached to the machine without the lead checker 4T3C AA00 ...

Page 28: ...model name and production number Actual numbers are shown on the plate instead of CM20F M KXF 4T3C 4T3C E MMA00 A03 00 CM20F M DT30F 20 483C AA03 4T3C AB00 This is attached to the left on the rear side of machine DT30F 20 KXF 4S3C Actual numbers are shown on the plate instead of ...

Page 29: ...A00 A04 00 Title Title Actual operation Actual operation Supplementary description on operation Supplementary description on operation Operating procedure number Operating procedure number These show operation flow These show operation cause and effect This shows referential item This shows engineer s operation This shows pressing a key on touch panel This means pressing UNLOCK and then START on o...

Page 30: ...Page 30 443C E MMA00 A04 00 MEMO ...

Page 31: ...ed on the run time enables to run the machine in a more stable condition Maintenance mode can be used for making the operation easy This chapter is constructed as follows 1 1 Outline of Maintenance Maintenance period and history and entering Maintenance mode to be used for operation are described The list of item for each period and unit is also shown 1 2 Lubricating How to use the grease gun and ...

Page 32: ...the item blinks in yellow on the Main Menu screen When the period is over that does in red The left screen is displaying three items to indicate the position on the screen 1 Press Machine parameter The Machine parameter menu screen ap pears 2 Press Machine mainte The Machine mainte screen appears To the next page Run time is added to that of previous maintenance Check operation Maintenance Renewal...

Page 33: ...icians select Routine maintenance 4 Move the cursor to the item blinking the column of caut and press Manual Contents of item blinking on the Main menu screen is displayed on the screen for Manual 5 Check the contents of item Carry out the maintenance to check the contents of operation 6 Press 2 1 To the next page 443C EEn MpMmMa 001 4T3C E MMA01 A01 02 ...

Page 34: ...lated History is renewed Past maintenance history can be checked 9 Press History Press History on the Routine mainte screen The History screen of selected item is dis played Check the history information The history information is displayed in the descendent order 4T3C E MMA01 A01 01 443C EEn MpMmRm 001 443C EEn MpMmRm 001 443C EEn MpMmRm 003 ...

Page 35: ...rs Manual moving Each axis and unit move to the maintenance position X Y unit moves to the feeder bay 1 or 2 de pending upon the operation The shutter of nozzle stocker opens and closes Continuous moving The axis or unit after applying grease and lubricating automatically moves and grease is spread to whole of stroke Move to origin When it is necessary to return the specified axis or unit to the o...

Page 36: ... r e p a t e l z z o N 4 e c a f p u k c i p d n a r o t c e l f e r e l z z o N 6 r e k c o t s e l z z o N 1 e c a f p o t d n a e d i s n I n a e l C 5 4 1 7 r o y e v n o c d r a o B 1 n i p t r o p p u s d n a s g n i d n u o r r u S n o i t i s o p g n i t r e s n i n a e l C 6 4 1 4T3C 302TE 4T3C 303TE o N s e m a n t i n U n o i t a c i r b u l d n a k c e h c f o s n o i t i s o P n o i t...

Page 37: ...a r t d r a o B r e l l o r s r u o h 0 0 0 3 1 6 1 2 r e d e e f e b u t r o f t i n U n o i t p o 1 r e t l i F s r u o h 0 0 0 3 2 6 1 3 p m u p m u u c a V 1 t n e m e l e r e t l i F s r u o h 0 0 0 6 3 6 1 2 g n i k c a p d n a e v l a V 4 t i n u R M 1 t n e m e l e r e t l i F s r u o h 0 0 0 8 1 4 6 1 5 d a e h r e f s n a r T 1 g n i r p s d n a m r A s r u o h 0 0 0 8 1 5 6 1 4T3C E MMA...

Page 38: ...a h t d i W e s a e r g y l p p A 3 5 1 4 g n i r a e b r a e n i l t n e m t s u j d a h t d i W 5 t f a h s r a e n i l t n e m t s u j d a h t d i w d r a o B 6 r e f s n a r t d r a o b t l e b r e f s n a r t d r a o B r e l l o r k c e h C 2 5 1 t u o n r o w n e h w e g n a h c x E 1 6 1 6 e l z z o N 1 d a p p u k c i P r o n a e l C n e h w e g n a h c t u o n r o w 4 4 1 2 e l o h p u k ...

Page 39: ...ickup pad Cl Gr Gr Ch Ex Cl Cl Gr Cl Cl Cl Cl Ex Cl Outline of Maintenance List of regular check positions for unit Check Clean Applying or pouring grease or change oil Exchange Ch 1 MR unit 1 Pressure gauge 2 X Y unit 1 Vacuum filter 2 Nozzle holder taper face 3 Large reflector 3 Transfer head 1 X axis ball screw 2 X axis linear bearing 4T3C AA00 01DZC3AA 4T3C 001E 2 Water receiver 4T3C E MMA01 A...

Page 40: ...cover glass Cl 11 Tape feeder base Option 12 DT30F 20 Option 1 Feeder setting face 2 Lifter cam follower and guide 1 Pallet drawer linear bearing 3 Lifter ball screw 483C AE Gr Gr Gr 15USC3AA 443C 326E 2 Waste tape box option Cl Cl Cl 3 Waste tape duct Cl Ex 4 Linear bearing for shutter Gr 5 Slide package option Gr 13 Vacuum pump 1 Filter element 2 Valve and packing 00DLC3AB Ex Cl Ex ...

Page 41: ...Make sure of firmly setting the nozzle to the main body before use 1 2 1 Setting the Cartridge 1 Screw the cartridge from which the top is removed to the grease gun Screw it firmly The looseness may cause the leak of grease 2 Pull out the chain and lock it to the groove of oil cylinder Cartridge 200g 4T3C E MMA01 A02 00 Nozzle Oil cylinder Grease gun 433C 036P 433C 037P 433C 038P 433C 039P 1 2 To ...

Page 42: ... times and check coming out of grease from the nozzle tip 1 2 2 Using the Grease Gun 1 Insert the nozzle tip into the grease nipple 2 Move the lever several times Make sure of full opening and closing of the lever completely The insufficient movement of lever does not move the grease in the car tridge 3 Remove the nozzle from the grease nipple 4T3C E MMA01 A02 00 433C 040P 433C 041P 433C 042P 1 2 ...

Page 43: ... the grease nipple Directly apply grease to the groove of rail It is unnecessary to apply it to other place 4 Move the sliding unit slowly at full stroke Lubricate the ball screw alike Linear bearing Ball screw Bearing and cam follower 273C IL087 4T3C E MMA01 A02 00 433C 125E 433C 126E 4T3C 306TE o N s t n i o p g n i t a c i r b u L l i O e s u o t l i O r e r u t c a f u n a M 1 s w e r c s l l ...

Page 44: ...sure standard 0 49 MPa When the air pressure is over the standard adjust it with the valve When it is less than the standard check that supply air first pressure is within the range of 0 49 MPa to 0 78 MPa 2 Check the water receiver Before the bottle is half filled empty the water Air pressure gauge 1 Unlock 2 Adjust 3 Lock 4T3C E MMA01 A03 00 443C 302P Valve 4T3C AA00 443C 301P Water receiver ...

Page 45: ...Face Before Operation Before setting the tape feeder to the base of it clean the setting face Dust on the setting face can cause the fault pickup 1 Turn off the servo switch 2 Clean the setting face with the vacuum cleaner or broom OFF ON SERVO 4T3C E MMA01 A03 00 443C 304P 4T3C AA00 Setting face ...

Page 46: ... after operation but also during operation before it gets full of tape 1 Turn off the power 2 Empty chips in the NG chip ejecting box 3 Cut off the tape coming out of the outlet of waste tape duct Be careful not to cut the connecting cable or air tube in using the tube or bulk feeder 4 Cast off the tape or dust in the waste tape box NG chip ejecting box Waste tape Waste tape box RELEASE TRIP O F F...

Page 47: ...annot clean the dirt with just a cloth use the thinned neutral detergent applied to the cloth 1 4 2 Cleaning the Line Camera Clean the cover glass of the line camera Dirt on these may cause the fault recognition 1 Turn off the power Check that the power has already been turned off 2 Clean the line camera cover glass with a cloth RELEASE TRIP O F F ON R E S E T 4T3C E MMA01 A04 00 443C 307P RELEASE...

Page 48: ...vent running the tape feeder 1 Turn off the power Otherwise check that the power has already been turned off 2 Remove the set tape feeder Removing the tape feeder OPERATING MANUAL For Operators 3 Put the waste tape box under the waste tape duct to clean 4 Blow the air through the inlet with an air ejector Waste tape box Waste tape duct outlet Waste tape duct inlet RELEASE TRIP O F F ON R E S E T 4...

Page 49: ...s the nozzle from picking up chips properly to worsen the mount accu racy and make false pickup Nozzle reflector This is the black resin part To prevent the surface from being dirty the special coating is given to it Chips are recognized reflecting the LED light in the recognition of chips This part with dirt causes false recognition Nozzle tip Nozzle This is the part to directly contact with and ...

Page 50: ...e Dust clogged in this section makes setting up the vacuum at the nozzle tip slow and does not activate the quality of machine itself Operating procedures 1 Checking the arrangement of nozzle 2 Removing the nozzle 3 Cleaning the nozzle holder taper face 4 Cleaning the vacuum filter 5 Cleaning exchanging the nozzle 6 Setting the nozzle 7 Rechecking the arrangement of nozzle Filter housing Holder ...

Page 51: ...of transfer head To prevent fault setting output the position of each nozzle before operation 1 Press Product config The Production config screen appears 2 Press Nozzle arrangement The Nozzle arrangement screen appears 3 Press The illustration of the touch panel screen is output This screen illustration represents the layout of nozzle viewed from the rear side of the machine 443C EEn PcNa 002 ...

Page 52: ...le 1 Turn on the servo switch 2 Press UNLOCK The head unit moves to the feeder bay 1 3 Turn off the servo switch 4 Put boxes under the head unit It needs to prepare for falling down of tools clamp of nozzle holder or screws inside of machine Front side OFF ON SERVO OFF ON SERVO Move to feeder bay 1 4T3C E MMA01 A05 01 443C 310P 443C 301E 1 2 C B A ...

Page 53: ... each of A B and C transfer heads Be careful not to press too much as it tends to be deformed 3 Cleaning the nozzle holder taper face 1 Clean the nozzle holder taper face with a cotton bud soaked with waterfree alcohol Clean the nozzle holder taper faces of each of A B and C transfer heads Nozzle Nozzle holder taper face 4T3C E MMA01 A05 00 443C 311P Arms clamp Nozzle holder 443C 302E Cotton bud 4...

Page 54: ...ransfer heads falls down and the pin fixing the vacuum filter appears from the shade of cover 2 Turn off the servo switch If it has already been turned off this is unnecessary 3 Remove the filter housing from each transfer head Remove the filter housing from the holder 1 2 3 4T3C E MMA01 A05 03 Filter housing Holder To the next page OFF ON SERVO 4T3C 044E ...

Page 55: ...upersonic cleaning with water Before setting to the transfer head after cleaning dry the vacuum filter completely 6 Return the vacuum filter to the filter housing and then tighten the cap If the cap is tightened too much the transpar ent cylinder may potentially be broken 7 Set the filter housing to the holder The aluminum side shall be on the head side 4T3C E MMA01 A05 02 4T3C 043E 4T3C 044E Scre...

Page 56: ... Cleaning filter first time 2 Vacuum pressure check OK 2 Filter check Is judgment OK 1 Cleaning filter second time 3 Exchanging filter 5 Cleaning route of piping 4 Setting vacuum sensor 2 Vacuum pressure check OK 2 Filter check Is judgment OK 2 Vacuum pressure check OK 2 Filter check Is judgment OK 4T3C E MMA01 A05 00 No Yes Yes No Yes Yes No Yes Yes 4 Setting vacuum sensor No No No ...

Page 57: ... pressure and the cleaned filter Enter the maintenance mode first For entering the maintenance mode 1 1 2 Maintenance Mode The following is the description for after starting the maintenance mode 1 Turn off the servo switch If it has already been turned off this is unnecessary 2 Remove the nozzle from the transfer head If the nozzle is not set to the transfer head this is unnecessary 3 Press Filte...

Page 58: ...an 42 7 it is NG and proceed to No of the flowchart 5 Check the displayed message and press OK If the message is All filters are clean enough it is OK and proceed to Yes of the flowchart If the message is Clean this filter or exchange it for new one it is NG Then check the NG head and proceed to No of flowchart Checking the cleaned filter is over SMC OUT1 OUT2 kPa SET 4T3C AC00 4T3C 007E 4T3C E MM...

Page 59: ...een turned on this is unnecessary 2 Press UNLOCK and head to operate axis down Applicable head moves down and you can see the pin fixing the vacuum filter under the cover 3 Turn off the servo switch 4 Remove the filter housing from the holder To the next page OFF ON SERVO OFF ON SERVO 4T3C E MMA01 A05 02 Filter housing Holder 4T3C 044E ...

Page 60: ...new vacuum filter to the filter housing and then tighten the cap If the cap is tightened too much the transpar ent cylinder may potentially be broken 7 Set the filter housing to the holder The aluminum side shall be on the head side Exchanging the filter is over 4T3C E MMA01 A05 02 4T3C 044E Screw Tube Vacuum filter 4T3C 046E 4T3C 045E 4T3C 031P Aluminum side ...

Page 61: ...cuum switch 1 Turn off the servo switch If it has already been turned off this is unnecessary 2 Remove the nozzle from the transfer head If the nozzle is not set to the transfer head this is unnecessary 3 Press Filter check To the next page OFF ON SERVO 443C 311P 4T3C E MMA01 A06 01 ...

Page 62: ...is PB0 Value of head C is PC0 5 Press OK 6 Keep pressing the SET key of the vacuum switch for four seconds When UnL or LoC appears let it go soon The key lock mode is canceled 7 Press or to display UnL 8 Press SET The key lock mode is canceled and it turns out the measurement mode 4T3C E MMA01 A06 01 SET 4T3C AC00 4T3C 008E 4T3C 008E To the next page 4T3C 009E SET SMC OUT1 OUT2 kPa SET ...

Page 63: ... press or key so that 37 0 4 0 41 0 appears when PA0 recorded at step 5 is 37 0 11 Press the SET key of the vacuum switch once The display is P 2 12 Press either or of the vacuum switch so that the vacuum switch displays the following value Head A is PA0 4 0 Head B is PB0 4 0 Head C is PC0 4 0 e g As for the head A press or key so that 37 0 4 0 41 0 appears when PA0 recorded at steps 5 is 37 0 To ...

Page 64: ...ssing the SET key for four seconds When UnL appears let it go soon 15 Press or to display LoC 16 Press the SET key The measurement mode is set to the key lock mode Setting the vacuum sensor is over 4T3C E MMA01 A06 00 4T3C 011E 4T3C 008E 4T3C 009E 4T3C 008E 4T3C 009E 4T3C 013E SET SET SMC OUT1 OUT2 kPa SET SMC OUT1 OUT2 kPa SET SET SMC OUT1 OUT2 kPa SET ...

Page 65: ...p r o f a P k 1 7 d e d d a s i e r u s s e r p d n u o p m o c d n a m u u c a v e h t o t s r e v o c e r y l l a c i t a m o t u a t I e d o m t n e m e r u s a e m e r u s s e r p d e d d a e h t n r u t e R d n a e r u s s e r p r i a e h t o t 0 o t t i r a e l c e r u s s e r p t n i r P r o r r e e v i t i s o P d n u o p m o C n a h t e r o m e r u s s e r p e h T t e s e h t f o t i m i ...

Page 66: ...e P 1 setting 41 0 without autoshift P 2 setting 41 0 without autoshift P 3 setting 20 with autoshift P 4 setting 20 with autoshift Key lock mode The lock mode can prevent wrong operation for the measurement mode Unlock mode Lock mode SET 0 Clear The display value of the measured pressure can be adjusted within 70 digit up to the state of the air pressure Keeping on pressing the button at the same...

Page 67: ...Press UNLOCK and head to be oper ated axis down Each transfer head of A B and C moves down and you can see the pin fixing the vacuum filter under the cover 3 Turn off the servo switch 4 Remove the pin from the transfer head Loosen the pin with the screw driver Remove the pin from the head to be operated To the next page 4T3C E MMA01 A06 01 OFF ON SERVO OFF ON SERVO 4T3C 001E Pin ...

Page 68: ... Clean the duct with the air ejector To prevent the dust from spreading receive the air from the joint side with a cloth 7 Set the pin to the transfer head Tighten the pin with the screw driver To the next page 4T3C 003E 4T3C 004E 4T3C E MMA01 A06 02 Tube Joint Air 4T3C 001E Pin ...

Page 69: ...der 9 Clean the hole of the piping joint to the nozzle holder with the air ejector To prevent the dust from spreading receive the air from the nozzle holder with a cloth 10 Return the silicon tube to the former position Cleaning the route of piping is over Tube Joint 4T3C 009P 4T3C 010P 4T3C E MMA01 A06 01 ...

Page 70: ...an air ejector Blow the air from the nozzle tip direction At this time be careful not to touch the nozzle tip with an air ejector 2 Clean the nozzle taper face with a cloth 3 Clean the nozzle tip nozzle with a cloth 4 Clean the nozzle reflector with a cloth Do not use any solvent because it may cause discoloration deformation and peeling of the glue of the nozzle reflector Air ejector Nozzle taper...

Page 71: ...zzle with pickup pad made of polyurethane is used for the stable pickup of chips For the pickup pad with some damages change that pad or nozzle itself Nozzle No 1004 and 1005 for standard specifications 1 Remove the damaged pickup pad 2 Set the new pickup pad 4T3C E MMA01 A06 00 433C 065P 433C 066P ...

Page 72: ...angement which is output at the operating procedure 1 Checking the arrangement of nozzle 1 Turn on the servo switch 2 Press UNLOCK Move to origin AZ UNLOCK Move to origin BZ UNLOCK Move to origin CZ in order Each of A B and C transfer heads moves up to each origin position 3 Turn off the servo switch OFF ON SERVO OFF ON SERVO To the next page 1 3 4T3C E MMA01 A06 02 2 ...

Page 73: ...ng the narrower groove of nozzle to the θ direction stopper of nozzle holder hold up the nozzle vertically from the bottom and push it lightly until it is chucked Set the nozzle to each of A B and C transfer heads 7 Rechecking the arrangement of nozzle After setting nozzles recheck the position and direction of nozzle set to the transfer head The Nozzle arrangement screen represents the arrangemen...

Page 74: ...at on the nozzle reflector 1 Press UNLOCK and The shutter of nozzle stocker opens 2 Turn off the servo switch Otherwise check that it has already been turned off 3 Remove the nozzle from the nozzle stocker 4 Clean the top face of nozzle stocker with a cloth soaked with waterfree alcohol Especially be careful not to leave dirt on the contacting face between it and the nozzle reflector Noz stk shtr ...

Page 75: ...he nozzle to the nozzle stocker Check the arrangement of nozzle on the Nozzle arrangement screen output in 1 4 4 Cleaning the Transfer Head and Nozzle 1 Checking the arrangement of nozzle Set the print mark of nozzle Nozzle No to the rear side of machine 7 Turn on the servo switch 4T3C E MMA01 A07 01 433C 061P 433C 062P Front side of machine Print mark Nozzle No OFF ON SERVO 443C 345E To the next ...

Page 76: ...osed If the nozzle deviates from the set position the shutter may not be closed In such a case open the shutter again and insert the nozzle properly 9 Turn off the servo switch 10 Check the nozzle arrangement again The Nozzle arrangement screen represents the arrangement of nozzle viewed from the rear side of machine Be careful of nozzle direction Noz stk shtr close ...

Page 77: ...aximum of 250 mm 2 Turn off the servo switch 3 Pull out all of the support pins When the accurate position is required in setting the support pin as the dual side mounting is set mark at the inserting section and so on 4 Clean the dust and dirt on the board holder and support pin inserting section with a broom or a cloth 5 Return the support pin to the former position OFF ON SERVO 4T3C E MMA01 A07...

Page 78: ...n be the cause of fault recognition 1 Press UNLOCK The X Y unit moves and the head unit moves to the feeder bay 1 2 Turn off the servo switch 3 Remove the nozzle from each transfer head Remove the nozzle from each of A B and C transfer heads Removing the nozzle 1 4 4 Cleaning the Transfer Head and Nozzle 2 Removing the nozzle Large reflector Front side Move to feeder bay 1 4T3C E MMA01 A08 01 1 2 ...

Page 79: ... etc and then replenish the oil groove by using it If the lubricant adheres to the area other than the oil groove remove it with a cotton swab etc Recommended lubricant Moly Paste 300 Sumico Lubricant Co Ltd 6 Set the nozzle Set the nozzle to each of A B and C transfer heads Setting the nozzle 1 4 4 Cleaning the Transfer Head and Nozzle 6 Setting the nozzle 7 Turn on the servo switch 8 Press UNLOC...

Page 80: ...nd roller of the left and right board conveyors and board holder 1 Checking the damage of belt and roller 1 Turn off the servo switch 2 Check them visually at the edge of each conveyor rotating the belt by hand Changing belts after check 1 6 1 Exchanging Board Transfer Belt and Roller OFF ON SERVO 4T3C E MMA01 A08 00 4T3C 011P ...

Page 81: ...n and deflection Adjusting the tension When the tension of belt is improper by check move the drive motor setting plate up and down and adjust the tension Move the pulley for driving the belt and adjust Tension F Push pull gauge Deflection δ 443C 329TE 4T3C E MMA01 A08 00 443C 327E 0320C3AA Driving motor r o y e v n o c d r a o b t f e L r o y e v n o c d r a o B r o y e v n o c d r a o b t h g i ...

Page 82: ...e board conveyor and the board width adjustment linear shaft 1 Turn off the servo switch 2 Pull out all of the support pins When the accurate position is required in setting the support pin as the dual side mounting is set mark at the inserting section and so on 3 Turn on the servo switch OFF ON SERVO 4T3C E MMA01 A08 00 To the next page 4T3C 004P OFF ON SERVO Support pin ...

Page 83: ...irectly apply the grease to each point Oil ALBANIA 2 Apply the grease to both sides of rail at the middle position Check that all of support pins are pulled out before turning on the servo switch 4T3C E MMA01 A08 01 Wd adj center posn 0320C3AC To the next page Wd adj center posn 0320C3AB 0320C3AA To the next page OFF ON SERVO Linear shaft Ball screw Linear shaft Ball screw Board width adjustment l...

Page 84: ...board conveyors go and return at full stroke of width adjustment axis repeatedly spreading the grease to whole part of linear bearing and ball screw The support pin remaining on the inserting section causes error in this time 9 Turn off the servo switch 4T3C E MMA01 A08 01 OFF ON SERVO 4T3C 004P 10 Return the support pin to the former position ...

Page 85: ...the linear bearing and ball screw of each axis of X Y unit and Z axis ball screw of each A B and C transfer heads of head unit through the grease nipple 1 Turn on the servo switch 2 Press UNLOCK UX UY The X Y unit moves to the origin position 3 Turn off the servo switch Front side 443C 304E OFF ON SERVO OFF ON SERVO To the next page 1 2 C B A ...

Page 86: ... X axis ball screw and linear bearing of X Y unit through the grease nipple Oil ALBANIA 2 4T3C E MMA01 A08 00 Grease nipple X axis ball screw support 01E1C3AB 01DZC3AD 4T3C AC00 Grease nipple X axis ball screw Grease nipple X axis linear bearing To the next page ...

Page 87: ...ew and linear bearing of X Y unit through the grease nipple Oil ALBANIA 2 01DZC3AF 01DZC3AC 4T3C AC00 Grease nipple Y axis ball screw Grease nipple Y axis linear bearing To the next page 01DZC3AE 01DZC3AB Grease nipple Y axis ball screw Grease nipple Y axis linear bearing left Grease nipple Y axis linear bearing right ...

Page 88: ...ransfer heads falls down and the grease nipple of ball screw of transfer head Z axis appears 8 Turn off the servo switch 9 Lubricate AZ BZ and CZ axis of head unit through the grease nipple Oil ALBANIA 2 4T3C E MMA01 A08 01 Grease nipple 4T3C 001E AZ axis down BZ axis down CZ axis down To the next page OFF ON SERVO OFF ON SERVO 1 3 2 ...

Page 89: ...Month 10 Turn on the servo switch 11 Press UNLOCK Continuous moving AZ UNLOCK Continuous moving BZ and UNLOCK Continuous mov ing CZ in order Each of A B and C transfer heads goes and returns at full stroke of Z axis repeatedly spreading the grease to the whole part of ball screw 4T3C E MMA01 A08 01 ...

Page 90: ...ase to the whole part 13 Press UNLOCK UY After X axis of X Y unit moves to the origin Y axis goes and returns at full stroke of X axis repeatedly spreading the grease to the whole part 14 Turn off the servo switch The operation is over 4T3C E MMA01 A08 01 X axis continuous movement OFF ON SERVO 1 2 C B A 1 2 C B A Front side 443C 306E 443C 307E 1 2 Front side Y axis continuous movement ...

Page 91: ... the left of the front side of the machine A bolt 3 Turn off the air 4 Remove the suction filter Loosen the tension belt of the filter cover and pull it to the operator side to remove it 4T3C E MMA01 A08 00 RELEASE TRIP O F F ON R E S E T Tension bolt Suction filter Unit for tube feeder AIR OFF 443C 301P 4T3C 020P 4T3C AC00 4T3C 032E To the next page 4T3C 040E ...

Page 92: ... Remove the dust of the suction filter with the air ejector 6 Set the suction filter Suction filter 4T3C 033E 4T3C E MMA01 A08 00 433C 060P 4T3C 032E Tension bolt Suction filter Check Every 560 Hours Once a Month ...

Page 93: ...o the groove 3 Open the shutter for pallet drawer and apply the grease to the linear way for shutter Oil ALBANIA 2 Apply the grease directly 4 Lubricate ball screw of the lifter Oil ALBANIA 2 Lubricate through the grease nipple 5 Lubricate the guide rail of the lifter Oil ALBANIA 2 Directly apply the grease Shutter for pallet drawer Grease nipple ball screw RELEASE TRIP O F F ON R E S E T 4T3C E M...

Page 94: ... of linear bearing of pallet drawer Oil ALBANIA 2 Apply the grease directly 3 Open the shutter for pallet drawer and apply grease to the slide pack age Oil ALBANIA 2 Apply a little bit of grease to the groove of the slide package Cover for supply port 4T3C E MMA01 A08 00 4T3C 017P 4T3C 019P Grease nipple 4T3C 018P Slide package option Cover Linear way for shutter 4T3C 016P ...

Page 95: ...conveyors regularly as the consumable parts 1 Removing the board transfer belt Check that the removed belt is not damaged If it is not damaged you may set new belt to the former position 1 Turn off the power 2 Remove the belt from the pulley Remove the belt sliding it to the operator s side from the small pulley without edge 3 Remove the belt pulling it out 4T3C 012P 4T3C 013P RELEASE TRIP O F F O...

Page 96: ...er direction of the belt Put the arrow mark direction printed on the belt on the transfer direction 2 Insert the flat face of the belt into the gap between the roller and the guide Put the green face of the belt up out side and the white face down in side 3 Tighten the drive pulley with the edge and then small pulley 4 Check the tension of the belt For checking and adjusting the tension 1 5 2 Chec...

Page 97: ...left of the front side of the machine a bolt 3 Turn off the air 4 Exchange the suction filter Loosen the tension belt of the filter cover and pull it to the operator side to remove it 5 Exchange the noise absorbing mate rial Take out the silencer housing pressing it with fingers Take the noise absorbing material out of the silencer housing RELEASE TRIP O F F ON R E S E T Tension bolt Suction filte...

Page 98: ...ange them for each machine 1 Turn off the power 2 Turn off the air 3 Take out the cover 4 bolts 4 Take out the case Hold the case lightly and rotate it to the left 4T3C E MMA01 A09 01 RELEASE TRIP O F F ON R E S E T Bolt AIR OFF 443C 301P 4T3C AC00 4T3C 022P To the next page 443C 040P Bolt 00DLC3AB Case Replacing the Consumable Parts ...

Page 99: ...to the center of the holes intake and exhaust opening and the side of the plate 4T3C E MMA01 A09 02 4T3C 024P Filter element Deflector 4T3C 023P Phillip driver To the next page 4T3C 038E Baffle M3 round head small screw M4 countersunk head small screw Check the parallelism Exhaust hole Intake hole 493C 048E 4T3C 034E Intake valve Pump head cover Silencer Gasket Exhaust valve Exhaust valve holding ...

Page 100: ...e of 637 43 N cm 8 Replace the silencer Never disassemble the silencer The noise absorbing material cannot be replaced To set the silencer pinch the tip of the body which is the side without screw and screw it in At the point that the screw becomes a little tight give an additional tightening by about 1 4 rotation by using the spanner that fits the width across flat of the hexagonal part Depending...

Page 101: ...and rotate it to the left Remaining air pressure is discharged Return the valve to the original position 4 Loosen the bolt with the hexagonal bolt 4 bolts 5 Remove the case Check that the O ring is put on the case If it is taken out fit it to the groove of the O ring 4T3C E MMA01 A09 01 RELEASE TRIP O F F ON R E S E T O ring 443C 301P 4T3C AC00 443C 037E 4T3C 025E To the next page Case ...

Page 102: ...move the hexagonal cap nut and the gasket with the spanner 7 Exchange the filter element If the filter element won t come off press it side and take it 4T3C E MMA01 A09 01 4T3C 026P 4T3C 027P Filter element Filter element Gasket Hexagonal cap nut ...

Page 103: ...or falling tools or the clamp or screws of the nozzle holder on the machine 3 Hold the bolt up with the tweezers and take out the 2 arms 4 After removing two arms take out the spring with the ring and exchange it Set the spring so that the hook of it is at the middle position between two arms 4T3C E MMA01 A09 01 OFF ON SERVO Spring 443C 310P 4T3C 039E 4T3C 026P To the next page Arm Nozzle holder S...

Page 104: ...all screw driver and supply it Remove the extra lubricant put on other section than the oil groove with a cotton bud and so on Oil Moly Paste 300 6 Apply the grease to the face for spring Oil ALBANIA 2 4T3C E MMA01 A09 01 443C 145P 4T3C 026P Oil groove Face for spring Arm Spring 443C 145P 7 Hold the spring up with the tweezers and set two arms ...

Page 105: ...h 2 screws 7 Turn on the power and load all saved data Leave power on for the best charge NOTICE Make sure of saving the machine data machine parameter and recognition data to the floppy disk before the operation of the exchange M59EB CUT OFF THE POWER SUPPLY BEFORE CARRYING OUT ANY WORK FOR THE MACHINE You will have a serious electric shock WARNING ST CM20 SCMYEX SCMWEX PRMAEC PRMCEA Lithium batt...

Page 106: ...Page 1 76 Replacing the Consumable Parts Battery setting position 4T3C AA00 443C 33UCC0 SCMYEX SCMWEX PRMAEC PRMCEA 4T3C E MMA01 A09 02 ...

Page 107: ...ine has a back light built in Back Light Replacement Procedure 1 Turn OFF the power supply of the machine 2 Remove the screws at the sides of the color touch panel cover and remove the cover M59EB CUT OFF THE POWER SUPPLY BEFORE CARRYING OUT ANY WORK FOR THE MACHINE You will have a serious electric shock WARNING To the next page 493C 025P 4T3C E MMA01 A09 00 Back light Color touch panel 4T3C 042E ...

Page 108: ...ht 6 Insert the replacement back light 7 Connect the power supply connector 8 Restore the raised bending with a needle nose plier and the like 9 Attach the replacement back light 10 Attach the color touch panel cover by tightening screws 11 Turn ON the power supply of the machine Make sure the back light turns on One M3 countersunk screw Hatch Plate for back light replacement 493C 026P 493C 029P 1...

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