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Operation And Maintenance Manual

PALAZZANI RAGNO XTJ 32 / C, Operation And Maintenance Manual

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CILINDRO STABILIZZATORI

STABILIZER RAM

VERIN DE

STABILISATEUR

PART. CODICE

QUANT.

DENOMINAZIONE

DESCRIPTION

DESIGNATION

1

01.01.0618

4

CILINDRO COMPLETO

LIFTING RAM

VERIN DE LEVAGE

2

08.14.3104

2

BOCCOLA

BUSH

DOUILLE

3

55.14.0002

2

INGRASSATORE

GREASE NIPPLE

GRAISSEUR

4

19.01.0236

6

VITE

BOLT

VIS

5

50.12.0310

1

VALVOLA

VALVE

SOUPAPE

6

18.05.0051

3

ANELLO DI GUIDA

GUIDE RING

BAGUE DE GUIDAGE

7

18.04.0033

1

GUARNIZIONE

GASKET

JOINT

8

19.01.0351

1

GRANO

SCREW

VIS

9

01.09.0613

1

CAMICIA

CYLINDER TUBE

TUYAU DE CILINDRE

10

18.01.0115

1

GUARNIZIONE OR

GASKET

JOINT

11

01.15.1104

1

STANTUFFO

PISTON

PISTON

12

01.10.0802

1

STELO

PISTON ROD

TIGE DE PISTON

13

18.02.0047

1

GUARNIZIONE EU

GASKET

JOINT

14

18.01.0160

1

GUARNIZIONE OR

GASKET

JOINT

15

18.05.0043

1

ANELLO DI GUIDA

GUIDE RING

BAGUE DE GUIDAGE

16

18.02.0047

1

GUARNIZIONE EU

GASKET

JOINT

17

18.05.0043

1

ANELLO DI GUIDA

GUIDE RING

BAGUE DE GUIDAGE

18

18.06.0004

1

RASCHIATORE

WIPER SCAL

SEGMENT RACLEUR

19

08.14.2418

2

BOCCOLA

BUSH

DOUILLE

20

01.15.1110

1

FLANGIA ANTERIORE

FRONT FLANGE

BRIDE

21

18.01.0160

1

GUARNIZIONE OR

GASKET

JOINT

TAV N° 8

Palazzani

Palazzani Industrie spa

PaLIFT

DIVISION

XTJ 32

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Summary of Contents for RAGNO XTJ 32 / C

Page 1: ...zani Palazzani Industrie spa PaLIFT DIVISION RAGNO XTJ 32 C OPERATION AND MAINTENANCE MANUAL RAGNO XTJ 32 C CRAWLER VERSION SERIAL NR PT 2712 YEAR 2010 CE CERTIFICATION D 04 AA4121401 MANUAL N NM 119...

Page 2: ...to entrust the platform to its operator be sure that 1 he has received proper safety and use training at our facility or alternatively by a specialized and experienced person 2 he has read and unders...

Page 3: ...HE INOBSERVANCE OF THE SAFETY DIRECTIONS COULD LEAD TO SERIOUS EVEN FATAL INJURY BEFORE USING THE PLATFORM 1 READ THIS MANUAL CAREFULLY 2 BE SURE THAT THE PLATFORM IS IN PERFECT ORDER PARTICULARLY FOR...

Page 4: ...PECIAL BOOM ACTIVATION 12 3 10 STEERING 12 3 11 AUTOMATIC BRAKE 13 3 12 LEVELLING THE MACHINE 13 3 13 AERIAL WORK 17 3 14 SAFETY DEVICES 19 3 15 LOAD MANAGEMENT SYSTEM 20 3 16 LOAD LIMITING DEVICE 21...

Page 5: ...ONDITIONS 1 5 1 DEFINITION 1 5 2 INTERVENTIONS UNDER EMERGENCY CONDITIONS 1 5 3 RECOVERY OF THE PERSONNEL ON THE AERIAL CAGE 3 5 4 STABILIZER LIFTING 7 5 5 SELFPROPELLING 9 5 6 FIRST BREAKDOWN SHOOTIN...

Page 6: ...spa NM 119 A09 RICAMBI vedi Catalogo parti di ricambio SCHEMA IDRAULICO vedi Catalogo parti di ricambio SCHEMA ELETTRICO vedi Catalogo parti di ricambio USO MANUTENZIONE RICAMBI MOTORE DIESEL vedi ap...

Page 7: ...ps or steep slopes The platform is not electrically isolated but it is being projected to operate outside 1 2 DESCRIPTION Ragno unit mainly consists of a frame with 4 articulated stabilizing legs and...

Page 8: ...bar Hydr system working pressure with el motor 180 bar Clearance 190 mm Max admitted wind speed 45 km h Max admitted platform slope 2 Technical data hydr pressure and work speed with Pressione 220 V D...

Page 9: ...1 NS MD40 Main hydraulic components Diesel engine pump PLP 20 14 20 14D 220V el motor pump PLP 20 4D Hand pump EP 25 W B TXA El generator motor PLM 20 6 3S Turntable slewing motor MLG 400 Cage levelli...

Page 10: ...by phonoabsorbing panel Net power 14 kW a 3000 giri min Phonometric tests Directive CE 2002 44 Acoustic pressure level cage dB A 70 1 Acoustic pressure level at ground during travelling dB A 78 9 Acou...

Page 11: ...Palazzani Palazzani Industrie spa OM 168 pag 5 Cap 1 Max ground pressure of the track 0 85 kg cm2 Fig 1 1 Main dimensions...

Page 12: ...Palazzani Palazzani Industrie spa OM 168 pag 6 Cap 1 Fig 1 2 Stabilizer positions Max loading on a stabiliser KN 35...

Page 13: ...G AREA Fig 1 3 Working area Note This diagram show the max working area obtainable with the boom toward the diesel engine and the stabilizer at the hole n 1 and the position A of Fig 1 2 In all the ot...

Page 14: ...this purpose hooking eyebolts are placed on the top of stabilizing legs According to lorry s characteristics Ragno can be positioned on the bed with the boom over the driver s cab or towards the rear...

Page 15: ...Cage levelling system 2 Ground control panel 11 Cage rotation motor 3 Cage control panel 12 Cage 4 Diesel engine 13 Generator 5 Electric motor 14 Radio receiver opzionale 6 Track 15 Load management s...

Page 16: ...ms re entry turntable rotation right turntable rotation left Jib opening jib closing cage rotation left cage rotation right upward cage levelling downward cage levelling outriggers legs nr 1 2 lowerin...

Page 17: ...fpropelling backwards General electricity switch hydraulic oil reservoir fuel reservoir selfpropelling fast speed selfpropelling slow speed engine start control engine stop control hooking point for h...

Page 18: ...s movements accelerator lever for booms and outriggers movements accelerator lever for selfpropelling movements crawler version accelerator lever for selfpropelling movements wheelmounted version The...

Page 19: ...terventions gives a list of reccomanded spare parts gives a list of the workshops authorized for interventions on the platform gives a check up schedule in the manufacturer or authorised sites This ma...

Page 20: ...wing specific instructions of this manual read carefully the directions for use and maintenance Fig 2 1 During sloping transfer keep the cage towards the slope by keeping away from scarps landslide zo...

Page 21: ...s to increase the contact area and to reduce the specific pressure on the ground DANGER never go in or out the cage when it is in aerial position Fig 2 2 before completing the stabilising manoeuvre ch...

Page 22: ...imited unauthorised persons are not admitted on the platform working area Fig 2 4 Before using the platform verify the correct functioning of the safety decives Inform the technical responsible in cas...

Page 23: ...r overhead electric lines it is necessary to operate with a particular caution to avoid any accidental contact of the boom or of the cage Here below the table of safety distances from electric as per...

Page 24: ...et and safety belt Fig 2 6 operators in aerial cage must always work with their feet on the cage floor use of footboards is not admitted no climbing on the railing and no leaning out It s also forbidd...

Page 25: ...cage floor or stowed in special pockets DANGER no horizontal pulling or pushing action no tools throwing Fig 2 8 don t place flags or large stripes on the aerial cage increasing the surface exposed to...

Page 26: ...anches have shaken 5 30 39 Tense wind The bushes oscillate with leaves They forms small waves in the inland waters 6 40 50 Fresch wind Movement of big branches Difficulty to use the umbrella 7 51 62 S...

Page 27: ...ition DANGER use of the platform as a crane is forbidden Fig 2 10 Keep cleaned the cage of the platform by oily and slippery substances and from residual of preceding workmanships bricks jars utensils...

Page 28: ...rough ground rotate the stabilizing legs in the hole 2 see Fig 1 2 start the diesel engine turn the selecting key of the ground control panel on the stabiling legs symbol part 6 of Fig 3 2 extend the...

Page 29: ...o and follow the procedure on the contrary select now the controls key on turntable and transfer to the site with the stabilisers up min 10 15 cm for a better stability in case of strong asperities c...

Page 30: ...up in travel condition 3 Lift up lower stabilizer 4 Programmable Logic Control PLC 5 Heating diesel engine glow plug 6 Fuel level 7 Emergency stop button 8 General key 9 Overheating diesel engine 10 A...

Page 31: ...Palazzani Industrie spa OM 386 pag 4 Cap 3 Fig 3 3 1 Differential switch cage plug 2 Automatic magnetothermic switch cage plug 3 Differential switch el motor 4 Automatic magnetothermic switch el moto...

Page 32: ...the platform and it is connected at its electric panel During working with electric motor the external electric plug feeds the motor and this device maintaining the batteries efficient Batteries are a...

Page 33: ...It can be used also for elevation working if the emissions gas are accepted closed sites noise prohibition etc Thanks to the diesel engine adequate power platform movements can be driven at the best...

Page 34: ...burns also on the upper part of the diesel engine During work with diesel engine in enclosed spaces exhaust gas must be removed by means of an appropriate hose of a suitable material FIRE AND EXPLOSI...

Page 35: ...ed now acting on one control lever electric motor run it is also possible to stop electric motor by acting on the same STOP push button of the diesel engine or by rotating key on OFF position electric...

Page 36: ...lizer n 2 turntable rotation 3 Stabilizer n 3 telescope jib 4 Stabilizer n 4 cage rotation 5 Jib articulation 6 Stabilizer oil main boom right track 7 Radio control switch on 8 Radio conrol activation...

Page 37: ...ine 3 Activation current generator 4 Extend retract jib 5 Cage rotation 6 Joystick activing main boom and jib 7 Joystick activing turntable roatation and telescopic boom 8 Led max outreach 9 Led cage...

Page 38: ...ARNING Don t start the platform in case of any irregularity 3 8 PLATFORM SELFPROPELLING start diesel engine from control panel pos 8 Fig 3 2 select the controls selection key pos 1 Fig 3 2 the turntab...

Page 39: ...transfer on a public area must be short made in favourable hours and if necessary with the police approval 3 9 SPECIAL BOOM ACTIVATION In case of a strong slope or loading ramps the boom can be lifte...

Page 40: ...overcentre valves mounted on transmission hydraulic motors Slow speed pre selection 10 of Fig 3 6 increases braking action and therefore it is recommended for driving and parking on a slope 3 12 LEVE...

Page 41: ...il to the stabilizer In this modality the machine levelling automatically and when the frame is in horizontal position the system stop the stabilizer movements Note check always the correct level of t...

Page 42: ...ing of the machine by means of the bubbole on the frame Fig 3 14 Use wooden plates to make the ground more solid Fig 3 15 which must be wide enought to avoid dumping and high no more than 20 cm It can...

Page 43: ...3 6 and the lever 1 to stabilisers lifting direction until the complete retraction In alternative act manually on every stabiliser in the following way switch pos 10 fig 3 6 on Man act preferably two...

Page 44: ...risks from a possible overturn If the light and the overloading acoustic alarm activates quickly download the exceeding load If the cage has to lift beyond an obstacle river difficult ground it is adv...

Page 45: ...res or sudden inversions in movements to not counterblow the cage The more the telescopic are extended the lower must be the transfer To go back to rest position retract the extension completely close...

Page 46: ...nt system load limiting device con preallarme self locking valves on hydraulic cylinders protection of the control levers rings for harness on aerial cage overpressure valves on hydraulic system booms...

Page 47: ...nts reducing outreach are always normally working and therefore operator can act on them to reduce the outreach Cage re entering in safe position is signalled by leg and panel lamps switching off Neve...

Page 48: ...movement is automatically and consisting of an electronic pendulum acting on a proportional electro distributor valve that opens the oil flow from main system to the hydraulic motor mounted on the bo...

Page 49: ...the blue cap push and rotate the cursor while pushing the button on the valve marked with EV10 act one manual lever of boom or jib lifting lowering from one of the activated control panels until the...

Page 50: ...em generates a permanent alarm when an irreversible error can occur and the safety of the machine users could no more be assured When this alarm activates the machine is maintained in functioning cond...

Page 51: ...e also some trimmer for the manual regulation of some parameters in case the programme device wouldn t be available See these trimmers and their function on Fig 3 27 TRIMMER USE Fig 3 27 1 cage horizo...

Page 52: ...ents there is a countinuous acoustic worning setted at the 80 of the maximum admissible load When the maximum load is reached there is an alternate acoustic worning Fig 3 28 In the pictures 3 29 there...

Page 53: ...ed on cage position Nevertheless for economy reasons it is advisable to actuate the el generator only when it is strictly necessary Weekly check of the differential magnetothermic relay is recommended...

Page 54: ...a OM 386 pag 27 Cap 3 3 21 INTERCOM OPTIONAL It is possible to comunicate to the persons on the cage with the intercom SKYTALK is the industrial intercom water resistant for external use INTERCOM FOR...

Page 55: ...Palazzani Palazzani Industrie spa OM 386 pag 28 Cap 3 Call Speak Enable free hand use Disable free hand use Fullness A warning alarm disabile the conversation To answer it s enought push the button...

Page 56: ...slightly until the green light switches off Hoist the boom till the green lamp of rest position is off and try to raise the legs it must be impossible If the stabilisers move do not use the machine an...

Page 57: ...ify the cage rotation verify the emergency STOP Make a manoeuvre and push the stop button On the contrary do not use the machine and contact an authorised workshop verify the start device Connect exte...

Page 58: ...port shoud be on a truck equipped for this purpose because the platform is equipped with connections corresponding to the truck ones and this keep the fixing time shorter and the transport safer Fig 3...

Page 59: ...be always up hill positioned when driving on irregular ground it is recommended to lower stabilizing legs near the ground 30 cms approx it is also recommended to take the boom as low as possible platf...

Page 60: ...ce for the truck put the outriggers supports in the position of central hole or in a sufficient position for the following truck passage if the truck is very high extract the manual extensions of the...

Page 61: ...h proper rolls under the plates Fig 3 34 lift completely the machine moving alternatively the two front and rear stabilisers Always lift the two front stabilisers first and then to balance with the re...

Page 62: ...carriages on the extensions if they are extended On the contrary you must not mount the roll carriages during normal placements for lifting working move the truck as to place the load area under the m...

Page 63: ...sure but it s only a value given from the sensor and it s range is between 1000 and 25000 when the load is maximum Since on every stabilizer there are two sensor for redundancy touching the area A it...

Page 64: ...orrect levelling of 2 it is displayed if the machine is wrongly placed and it doesn t allow the booms movements If the machine goes to an uncorrect levelling during working only the message is display...

Page 65: ...Palazzani Palazzani Industrie spa OM 201 Pag 1 Cap 2...

Page 66: ...Palazzani Palazzani Industrie spa OM 201 Pag 2 Cap 2...

Page 67: ...rough ground rotate the stabilizing legs in the hole 2 see Fig 1 2 start the diesel engine turn the selecting key of the ground control panel on the stabiling legs symbol part 6 of Fig 3 2 extend the...

Page 68: ...o and follow the procedure on the contrary select now the controls key on turntable and transfer to the site with the stabilisers up min 10 15 cm for a better stability in case of strong asperities c...

Page 69: ...y 14 oom lifting up in travel condition 15 ift up lower stabilizer 16 rogrammable Logic Control PLC 17 uel level 18 19 mergency stop button 20 eneral key 21 verheating diesel engine 22 Air filter barr...

Page 70: ...Palazzani Industrie spa OM 371 pag 6 Cap 3 Fig 3 3 5 Differential switch cage plug 6 Automatic magnetothermic switch cage plug 7 Differential switch el motor 8 Automatic magnetothermic switch el moto...

Page 71: ...to signal any eventual anomaly during the charge Battery charger is placed on the platform and it is connected at its electric panel During working with electric motor the external electric plug feeds...

Page 72: ...one of them is connected to the diesel engine installed on the same platform Used for the truck downloading and for long transfers to reach the working site It can be used also for elevation working...

Page 73: ...tart engine also from ground control panel by the switch 12 of Fig 3 6 but before it s necessary to activate it see radio control manual WARNING Exhaust pipe is not protectet and burns also on the upp...

Page 74: ...1 oil and el tension warning lights branch the electric plug fig 3 4 and socket 16A verify that one of the STOP push buttons is not pressed now acting on one control lever electric motor run it is al...

Page 75: ...1 telescope boom left track 15 Stabilizer n 2 turntable rotation 16 Stabilizer n 3 telescope jib 17 Stabilizer n 4 cage rotation 18 Jib articulation 19 Stabilizer oil main boom right track 20 Radio co...

Page 76: ...14 Start Stop engine 15 Activation current generator 16 Extend retract jib 17 Cage rotation 18 Joystick activing main boom and jib 19 Joystick activing turntable roatation and telescopic boom 20 Led m...

Page 77: ...ension chains integrity and tension the chains must remain tense to the touch and not loosen during boom extension and retraction WARNING Don t start the platform in case of any irregularity 3 8 PLATF...

Page 78: ...y If not possible follow the machine by the truck or by another vehicle with emergency lights on The operator must drive the machine on the sidewalk by paying attention to eventual obstacles or people...

Page 79: ...IC BRAKE No braking control is necessary as the platform is provided with an automatic system consisting of mechanic negative brakes with hydraulic release and overcentre valves mounted on transmissio...

Page 80: ...joystick pos 1 fig 3 6 to give the direction of the movement and at the same time push forward the joystick pos 6 of the same picture to give oil to the stabilizer In this modality the machine levelli...

Page 81: ...way the performance of the machine will be at the top Important Check the correct levelling of the machine by means of the bubbole on the frame Fig 3 14 Use wooden plates to make the ground more solid...

Page 82: ...part 6 in fig 3 6 and the lever 1 to stabilisers lifting direction until the complete retraction In alternative act manually on every stabiliser in the following way switch pos 10 fig 3 6 on Man act...

Page 83: ...very dangerous to load material when the machine is placed and extended Protections don t grant all risks from a possible overturn If the light and the overloading acoustic alarm activates quickly do...

Page 84: ...First lift the first boom around 45 and than open the jib to get away from the boom then you can procede with turntable rotation and telescopic extensions Fig 3 19 Fig 3 20 Do not make abrupt manoeuvr...

Page 85: ...etween stabilizing legs and selfpropelling drive automatic interlock between stabilizing legs and boom load management system load limiting device con preallarme self locking valves on hydraulic cylin...

Page 86: ...outreach are always normally working and therefore operator can act on them to reduce the outreach Cage re entering in safe position is signalled by leg and panel lamps switching off Never switch off...

Page 87: ...automatically and consisting of an electronic pendulum acting on a proportional electro distributor valve that opens the oil flow from main system to the hydraulic motor mounted on the boom top the co...

Page 88: ...the blue cap push and rotate the cursor while pushing the button on the valve marked with EV10 act one manual lever of boom or jib lifting lowering from one of the activated control panels until the...

Page 89: ...em generates a permanent alarm when an irreversible error can occur and the safety of the machine users could no more be assured When this alarm activates the machine is maintained in functioning cond...

Page 90: ...also some trimmer for the manual regulation of some parameters in case the programme device wouldn t be available See these trimmers and their function on Fig 3 27 TRIMMER USE Fig 3 27 6 cage horizon...

Page 91: ...ents there is a countinuous acoustic worning setted at the 80 of the maximum admissible load When the maximum load is reached there is an alternate acoustic worning Fig 3 28 In the pictures 3 29 there...

Page 92: ...ed on cage position Nevertheless for economy reasons it is advisable to actuate the el generator only when it is strictly necessary Weekly check of the differential magnetothermic relay is recommended...

Page 93: ...a OM 371 pag 29 Cap 3 3 21 INTERCOM OPTIONAL It is possible to comunicate to the persons on the cage with the intercom SKYTALK is the industrial intercom water resistant for external use INTERCOM FOR...

Page 94: ...Palazzani Palazzani Industrie spa OM 371 pag 30 Cap 3 Call Speak Enable free hand use Disable free hand use Fullness A warning alarm disabile the conversation To answer it s enought push the button...

Page 95: ...slightly until the green light switches off Hoist the boom till the green lamp of rest position is off and try to raise the legs it must be impossible If the stabilisers move do not use the machine an...

Page 96: ...ify the cage rotation verify the emergency STOP Make a manoeuvre and push the stop button On the contrary do not use the machine and contact an authorised workshop verify the start device Connect exte...

Page 97: ...port shoud be on a truck equipped for this purpose because the platform is equipped with connections corresponding to the truck ones and this keep the fixing time shorter and the transport safer Fig 3...

Page 98: ...be always up hill positioned when driving on irregular ground it is recommended to lower stabilizing legs near the ground 30 cms approx it is also recommended to take the boom as low as possible platf...

Page 99: ...ce for the truck put the outriggers supports in the position of central hole or in a sufficient position for the following truck passage if the truck is very high extract the manual extensions of the...

Page 100: ...h proper rolls under the plates Fig 3 34 lift completely the machine moving alternatively the two front and rear stabilisers Always lift the two front stabilisers first and then to balance with the re...

Page 101: ...carriages on the extensions if they are extended On the contrary you must not mount the roll carriages during normal placements for lifting working move the truck as to place the load area under the m...

Page 102: ...sure but it s only a value given from the sensor and it s range is between 1000 and 25000 when the load is maximum Since on every stabilizer there are two sensor for redundancy touching the area A it...

Page 103: ...orrect levelling of 2 it is displayed if the machine is wrongly placed and it doesn t allow the booms movements If the machine goes to an uncorrect levelling during working only the message is display...

Page 104: ...tabilization of the platform it can be extended exclusively for loading unloading operations It is forbidden to stabilize the platform on the holes indicated for the rest position of the legs rest hol...

Page 105: ...nly for trepassing narrow passages lower the outriggers near the ground when the the platform is driven on irregular ground with important side slopes 15 20 driving on a slope the cage side of the pla...

Page 106: ...Palazzani Palazzani Industrie spa OM 401 pag 1 Cap 4...

Page 107: ...vided with safety devices protectiong the personnel during the normal work and also allowing the recovery in case of a possible breakdown Main emergency devices consist of dual power source dual contr...

Page 108: ...tations and when pressed it allows to stop the energy source activated at that moment Push button is of self retaining type and permanently cuts re starting system from any control station if it has n...

Page 109: ...e blue cap of the valve marked with EV09 fig 5 1 part 1 and EV23 Fig 5 2 push the cursor and rotate in clockwise and lock in that position Open the cover of Fig 5 3 Fig 5 1 Fig 5 2 Telescopic boom in...

Page 110: ...rie spa OM 564 pag 4 Cap 5 Fig 5 3 Fig 5 4 Fig 5 5 Safety devices are excluded when you act on the hand pump therefore recovery interventions must be executed exclusively by specialized personnel auth...

Page 111: ...e restarting the machine Any tampering that is not justified makes the discharges the producer s responsibility Recovery by hand pump In case of a total breakdown including engine and el motors it is...

Page 112: ...Palazzani Palazzani Industrie spa OM 564 pag 6 Cap 5...

Page 113: ...from the cage anyway it may be necessary to close the stabilizers for loading onto a lorry Recovery has to be executed following this path 1 start the diesel engine 2 open the cover of Fig 5 8 3 screw...

Page 114: ...Palazzani Palazzani Industrie spa OM 564 pag 8 Cap 5 Fig 5 10 Fig 5 11...

Page 115: ...rations Anyway it may be necessary to move the machine in order not to obstruct a passage Act as follow execute the preview operations until the point 2 screw the only knob of the valve marked with EV...

Page 116: ...ground control panel is rotated on turntable symbol all legs are not in pressure on the ground there is no oil leakage or damaged component Cosa controllare se le manovre si effettuano con sobbalzi e...

Page 117: ...air is possible in the hydraulic system in this case it is recommended to make two complete movements sequences to end stroke starting from stabilizing legs 5 7 TRAILING Platform trailing is not admit...

Page 118: ...long life performance place the machine on plain ground take the key off or attach a sign saying do not start the engine always clean the working area before opening the engine or the hydraulic system...

Page 119: ...terms and keep track of them on the register Keep track of any failure on the register and any reparation intervention 6 2 HYDRAULIC OILS FEATURES The oils used in this equipment are Hydraulic system...

Page 120: ...ed and the fuel level through the indicator Fig 6 1 Fig 6 1 3 The hydraulic oil level in the tank must be half in the optical signal Fig 6 2 when the machine is completely closed in transport conditio...

Page 121: ...the arm rotate and unthread Repeat the previous operation when the arm is taken off opposite to the engine and when the lights on the stabilizers are on check that the extension the lowering and the...

Page 122: ...their positive pole The poles must not present encrustations Check the correct manual pump functioning after having closed the piloting exclusion wheel as described in the chapter about emergency ope...

Page 123: ...s It is recommended to execute these operations Check the inspection register to verify the completeness of the previous maintenance operations Daily execute all the maintenance operations Grease the...

Page 124: ...18 M 20 M 22 M 24 M 27 M 30 8 8 8G 4 7 12 18 26 33 44 57 80 105 10 9 10K 6 8 5 15 22 32 41 53 69 100 127 12 9 12K 8 10 18 26 38 49 63 82 115 150 Check the oil level in the reducer gear for the cage le...

Page 125: ...kg into the cage open the jib and lower the arm in horizontal position while the arm is in horizontal position unthread the extensions on the engine side until you reach the locking of extension rota...

Page 126: ...39 15 15 5 XTJ 32 15 15 XTJ 42 18 18 XTJ 48 18 18 Assembly advice The screws have to be lubricated with oil for engines In case of assembling with two or more screws the screwing will have to be progr...

Page 127: ...Check the conditions of the protection paint and if necessary fix it in order to prevent rust formation Check the possible presence of paint blisters on the cylinders and on the arms and make sure it...

Page 128: ...e chain is loose and then screw until the chain becomes a little tight Grease the chains and check there is no rust Check the plays in the manoeuvres the arm in the turntable the cage at the end of th...

Page 129: ...rs stems surface flexible pipes and articulations replacement check the command levers on the manoeuvres panel check the articulations pivots iron rings replace the turntable rotation reducer oil Filt...

Page 130: ...flexible pipes damage of batteries solderings In case of battery damage we recommend the maximum care because the electrolyte is dangerous for people and for the environment Wear glasses to avoid squi...

Page 131: ...EX EP2 2 VARIOUS PIVOTS GREASING Lubricant AUTO GREASE MP 3 SLEWRING GREASING Lubricant AUTO GREASE MP 4 ROTATION REDUCER Lubricant PONTIAX FZG 85W 90 5 HYDRAULIC OIL TANK Lubricant BP ENERGOL HLP HM...

Page 132: ...hown in chapter 1 Filters efficiency Open the engine hood and after a few minutes 10 minutes during the cold season check the indicators are not on the red Maximum pressure valves Using the thermal en...

Page 133: ...e remind you some important things The microswitches the relays the diode valves and the condensers may be similar but connected each other in different ways We recommend to replace them with parts th...

Page 134: ...h the area of wear between the pin and hole plates If on the chain there are abrasive particles e g sand before oiling must be carefully cleaned by washing with appropriate solvent Oiling the chains w...

Page 135: ...easurements can be restricted only to these traits The measurement can be made or slide gauge long enough or line graph The reference may be either the head of the pins or the profile of the plate The...

Page 136: ...n the outside of the plate more than 20 of the thickness see Fig 6 14 and the chain must be replaced before applying the new must be sought the cause of this malfunction Fig 6 14 Consumption rate head...

Page 137: ...f it is necessary to tighten it In order to do this it is necessary to take off the two plates which are set on the external side of the base fig 6 15 using a greasing pump pump the grease in until th...

Page 138: ...in thirty months from the purchase or the last check During this check the machine functioning its safety its booms chains and the rest of its parts are tested A test certificate will be released Whet...

Page 139: ...e space CAGE ROTATION if the cage rotates too slowly or it does not rotate at all set the two valves opening as shown in fig 7 1 Mount it all again and check the correct cage rotation speed Rimontare...

Page 140: ...ounter clockwise the valve opens and the maneuver is speeded up if rotating clockwise the maneuver is slowed down Warning if the jib cannot be lifted it is necessary to loosen the valve set on the chr...

Page 141: ...n the locking valve fig 7 5 as shown in the lifting boom paragraph Fig 7 5 STABILIZERS the stabilizer setting can be chosen in function of the work area Their regulation concerns their position in res...

Page 142: ...ble the most external hole in the frame limits consistently the work area and thus it is to be used when the work area is narrow It is obvious that if the positions chose are symmetrical the machine w...

Page 143: ...delivered in its original execution and in a perfect efficiency as regards safety devices control systems and structures integrity All warning and directions paltes must be readables perfectly and CE...

Page 144: ...e it can be almost totally breaked into iron scraps Nevertheless some components are classified toxic noxious waste and special waste and they must be treated by specialized companies Toxic noxious wa...

Page 145: ...he machine functions its safety devices and the manoeuvres in emergency For this reason users are invited to partecipate to the one day training courses organized by Palazzani Industrie S p A and its...

Page 146: ...n Manual and it must follow the platform during its life till to its final demolition DIRECTIONS FOR FILLING IN Following directions are given in accordance with the Directive ruling at the moment of...

Page 147: ...y of Ragno is transferred to It is certified that under this date technical dimensional and working characteristics of the platform are exactly corresponding to ones described by the operational manua...

Page 148: ...e Manufacturer kW replaced with the engine motor Serial Nr Manufacturer kW cause of replacement responsabile fo the replacement REPLACEMENT OF DIESEL ENGINE ELECTRIC MOTOR Date Manufacturer kW replace...

Page 149: ...pag 7 Cap 8 11 REPLACEMENT OF GEAR GROUPS Date Description of the gear group Manufacturer Delivered by Cause of the replacement REPLACEMENT OF GEAR GROUPS Date Description of the gear group Manufactur...

Page 150: ...Cap 8 11 REPLACEMENT OF STRUCTURAL ELEMENTS Date Description of the material Manufacturer Delivered by Cause of the replacement REPLACEMENT OF STRUCTURAL ELEMENTS Date Description of the material Manu...

Page 151: ...ACEMENT OF SAFETY SYSTEM AND ITS COMPONENTS Date Description of the material Manufacturer Delivered by Cause of the replacement REPLACEMENT OF SAFETY SYSTEM AND ITS COMPONENTS Date Description of the...

Page 152: ...OM 801 pag 10 Cap 8 11 PERIODICAL CHECK UP User is obligated to follow the check up and maintenance program described by the operational manual of the platform ITEM DATE DESCRIPTION OF THE INTERVENTIO...

Page 153: ...Palazzani Palazzani Industrie spa OM 801 pag 1 Capp 8 11...

Page 154: ...Palazzani Palazzani Industrie spa PaLIFT DIVISION RAGNO XTJ 32 C VERSIONE CINGOLATA CRAWLER VERSION EXECUTION SUR CHENILLE CATALOGO PARTI DI RICAMBIO CATALOGUE RECHANGES SPARE PARTS LIST NR 081 A 10...

Page 155: ...e instructions given by the operational manual or use spare parts not originals or without warranty Be sure to execute the intervention in a correct way otherwise apply to Palazzani after sale service...

Page 156: ...Manufacturers instructions and schemes In this personal occasion we remind to Verify that the component which must be substituted is conforming to the original one in case it has been bought from Pala...

Page 157: ...ROU 9 07 14 1062 2 PERNO PIN AXE 10 55 28 0545 CATENA LH 1266 CHAIN CHAINE 11 08 14 1902 2 TIRANTE CATENA ROD TIRANT 12 19 02 0018 2 DADO NUT ECROU 13 55 28 0098 2 PERNO PIN AXE 14 55 28 0046 CATENA U...

Page 158: ...8 14 2335 1 TIRANTE CATENA ROD TIRANT 35 19 02 0024 3 DADO NUT ECROU 36 08 14 3035 1 PIATTO TIRANTE CATENA SUPPORT SUPPORT 37 19 01 0035 3 VITE BOLT VIS 38 19 01 0266 2 VITE BOLT VIS 39 08 14 3073 4 V...

Page 159: ...ON 59 55 14 0002 2 INGRASSATORE GREASE NIPPLE GRAISSEUR 60 08 14 3034 2 PATTINO LINING GOUJON 61 19 01 0264 2 VITE BOLT VIS 62 08 14 3077 1 PATTINO LINING GOUJON 63 55 14 0002 2 INGRASSATORE GREASE NI...

Page 160: ...08 14 3051 2 PATTINO LINING GOUJON 83 08 14 3080 2 PATTINO LINING GOUJON 84 19 01 0252 4 VITE BOLT VIS 85 55 01 0002 2 INGRASSATORE GREASE NIPPLE GRAISSEUR 86 08 14 3079 2 RULLO ROLLER ROULEAU 87 07...

Page 161: ......

Page 162: ......

Page 163: ...ROD TIRANT 10 55 28 0571 2 PERNO PIN AXE 11 55 28 0056 CATENA UF1288 CHAIN CHAINE 12 55 28 0102 2 PERNO PIN AXE 13 08 14 3022 2 TIRANTE CATENA ROD TIRANT 14 55 28 0564 CATENA UF1288 CHAIN CHAINE 15 5...

Page 164: ...08 14 3046 6 TASSELLO FERMA CANALINA LINING GOUJON 35 55 28 0693 CATENARIA ANTERIORE CHAIN CHAINE 36 19 01 0002 4 VITE BOLT VIS 37 19 01 0231 4 VITE BOLT VIS 38 08 14 3045 2 PIATTO CATENARIA SUPPORT...

Page 165: ...E NIPPLE GRAISSEUR 58 08 14 3092 2 PATTINO LINING GOUJON 59 07 14 1021 1 PERNO PIN AXE 60 08 14 1183 1 RULLO CATENARIA ROLLER ROULEAU 61 55 10 0021 2 COPIGLIA SPLIT PIN GOUPILLE 62 07 14 1116 1 PERNO...

Page 166: ...OLLER ROULEAU 80 49 02 0068 2 CUSCINETTO BALL BEARING ROULEMENT 81 08 14 3084 1 PATTINO LINING GOUJON 82 08 14 3120 2 PATTINO LINING GOUJON 83 07 14 1117 1 PERNO PIN AXE 84 55 10 0021 2 COPIGLIA SPLIT...

Page 167: ......

Page 168: ......

Page 169: ...ILLE 9 08 14 3112 1 RONDELLA WASHER RONDELLE 10 19 01 0238 VITE BOLT VIS 11 08 14 2988 2 BOCCOLA BUSH DOUILLE 12 07 14 1146 1 PERNO PIN AXE 13 07 141147 1 PERNO PIN AXE 14 08 14 2988 2 BOCCOLA BUSH DO...

Page 170: ...NO LINING GOUJON 33 08 14 3116 1 PATTINO LINING GOUJON 34 05 14 1757 1 TIRANTE CONNECTING ROD TIRANT 35 50 12 0166 1 VALVOLA VALVE VALVE 36 50 12 0166 1 VALVOLA VALVE VALVE 37 50 12 0166 1 VALVOLA VAL...

Page 171: ......

Page 172: ...0086 38 DADO NUT ECROU 9 19 01 0231 48 VITE BOLT VIS 10 19 01 0327 2 VITE BOLT VIS 11 08 14 2997 1 SUPPORTO FINECORSA SUPPORT SUPPORT 12 19 01 0004 2 VITE BOLT VIS 13 07 14 0407 1 PERNO PIN AXE 14 19...

Page 173: ...ROUP TOURELLE PART CODICE QUANT DENOMINAZIONE DESCRIPTION DESIGNATION 25 07 14 1135 1 PERNO PIN AXE 26 07 14 1136 1 PERNO PIN AXE 27 50 09 0062 1 GHIERA WHEEL GNIERA TAV N 4 Palazzani Palazzani Indust...

Page 174: ......

Page 175: ...RACCIO JIB BOOM BRAS 2 05 14 1626 1 SUPPORTO GIREVOLE JIB SUPPORT SUPPORT 3 55 28 0457 1 RIDUTTORE ROTAZIONE SLEWING OIL ENGRANAGE ROTATION 4 08 14 2357 1 BOCCOLA BUSH DOUILLE 5 19 01 0003 8 VITE BOLT...

Page 176: ......

Page 177: ...SH DOUILLE 7 19 01 0257 5 VITE BOLT VIS 8 55 28 0392 1 ATTUATORE ROTATIVO ACTUATOR MOTEUR 9 08 14 2610 1 COPERCHIO COVER COVER 10 08 14 2314 1 ALBERO CENTRALE GEAR PIVOT 11 08 14 2967 4 CAVO ACCIAIO C...

Page 178: ......

Page 179: ...5 14 1769 4 LEVA STABILIZZATORI LEVER LEVIER 12 05 14 1768 4 SECONDO BRACCIO STABILIZZATORE SECOND BOOM DEUXIEME BRAS 13 05 14 1770 4 PROLUNGA STABILIZZATORI THIRD BOOM DERNIER BRAS 14 05 14 1000 4 PI...

Page 180: ...35 08 14 2418 8 BOCCOLA BUSH DOUILLE 36 07 14 1158 4 PERNO PIN AXE 37 07 92 0001 4 PERNO PIN AXE 38 08 14 3502 4 SUPPORTO MICRO SUPPORT SUPPORT 39 19 01 0008 8 VITE BOLT VIS 40 13 92 0001 4 CARTER COV...

Page 181: ...DENOMINAZIONE DESCRIPTION DESIGNATION 49 08 14 3143 4 PIATTO PER FINECORSA SUPPORT SUPPORT 50 19 02 0018 4 DADO NUT ECROU 51 19 01 0461 8 VITE BOLT VIS 52 14 12 1190 4 LUCCIOLA FIREFLY LUCIOLE TAV N 7...

Page 182: ......

Page 183: ......

Page 184: ...CAMICIA CYLINDER TUBE TUYAU DE CILINDRE 10 18 01 0115 1 GUARNIZIONE OR GASKET JOINT 11 01 15 1104 1 STANTUFFO PISTON PISTON 12 01 10 0802 1 STELO PISTON ROD TIGE DE PISTON 13 18 02 0047 1 GUARNIZIONE...

Page 185: ......

Page 186: ...IZIONE OR GASKET JOINT 8 01 15 1106 1 STANTUFFO PISTON PISTON 9 01 10 0884 1 STELO PISTON ROD TIGE DE PISTON 10 01 151106 1 CAMICIA CYLINDER TUBE TUYAU DE CYLINDRE 11 01 15 1021 1 GHIERA DI BLOCCAGGIO...

Page 187: ......

Page 188: ...8 01 10 0888 1 STELO PISTON ROD TIGE DE PISTON 9 18 01 0210 1 GUARNIZIONE OR GASKET JOINT 10 18 04 0054 1 GUARNIZIONE GASKET JOINT 11 18 05 0041 1 ANELLO DI GUIDA RING BAGUE 12 55 09 0001 1 SPINA ELA...

Page 189: ......

Page 190: ...AGE 8 01 10 0889 1 STELO PISTON ROD TIGE DE PISTON 9 01 09 0610 1 CAMICIA CYLINDER TUBE TUYAU DE CILINDRE 10 18 05 0055 1 ANELLO DI GUIDA RING BAGUE 11 18 01 0026 1 GUARNIZIONE GASKET JOINT 12 01 15 0...

Page 191: ......

Page 192: ...PISTON ROD TIGE DE PISTON 10 01 09 0611 1 CAMICIA CYLINDER TUBE TUYAU DE CILINDRE 11 01 15 1115 1 BUSSOLA DI GUIDA GUIDE BUSH DOUILLE DE GUIDAGE 12 18 01 0093 1 GUARNIZIONE OR GASKET JOINT 13 18 55 0...

Page 193: ......

Page 194: ...VARIANTE CON STABILIZZATORI A BRACCIO FISSO OPZIONALE...

Page 195: ...R2AT 1 2 gas TR16x1250AK MANDATA BASE STABILIZZATORE g N 1 TUBO FLEX SAE100 R2AT 3 4 gas TR20x900AK DA 1630 A 1630 h N 1 TUBO FLEX SAE100 R2AT 1 2 gas TR16x350AA 1 FILTRO A 1630 i N 1 TUBO FLEX SAE10...

Page 196: ...NE y N 1 TUBO FLEX SAE100 R2AT 1 6 gas TR16x2000AK DA 630 A DANFOSS z N 1 TUBO FLEX SAE100 R2AT 5 16 gas TR12x600AK SFILO VALVOLA DI MASSIMA aa N 1 TUBO FLEX SAE100 R2AT 5 16 gas TR12x900AK SOLL A VAL...

Page 197: ...NFOSS JIB TORRETTA ll N 1 TUBO FLEX SAE100 R2AT 5 16 gas TR12x2500AK SFILO mm N 1 TUBO FLEX SAE100 R2AT 5 16 gas TR12x2900AK DANFOSS SFILO nn N 3 TUBI FLEX SAE100 R2AT 5 16 gas TR10x1200AK JIB oo N 2...

Page 198: ...8 20 55280315 EV17 1 ELETTROVALVOLA DHU 0713 WP 24V 55280289 EV2 1 ELETTROVALVOLA DKU 1630 WP 24V 55280282 EV23 1 VEIC S128A COD OS150617190302 S8H12 7 24VDC 17W 55280428 EV24 1 VALVOLA OS131051300900...

Page 199: ......

Page 200: ...E IA1 INTERRUTTORE AUTOMATICO LINEA 220V 16A IA2 INTERRUTTORE LINEA GENERATORE 6A ID1 INTERRUTTORE DIFFERENZIALE AUTOMATICO LINEA 220V 25A 0 03A ID2 INTERRUTTORE DIFFERENZIALE AUTOMATICO LINEA GENERAT...

Page 201: ......

Page 202: ...IL F FUSE HATZ BOARD 10A F1 MAIN FUSE 8A F2 POWER AMPLIFICATOR FUSE 2A F3 FUSE OF POWER PLC A PLC B 2A F4 FUSE FOR OUTPUT PLC A PLC B 1A F6 FUSE FOR THE CAGE LINE 4A F7 FUSE FOR THE FLOWCONTROL 2A F8...

Page 203: ...LOGIC CONTROLLER PT1A POTENTIOMETER GEFRAN PT1B POTENTIOMETER GEFRAN PT2A POTENTIOMETER GEFRAN PT2B POTENTIOMETER GEFRAN PT3A POTENTIOMETER GEFRAN PT3B POTENTIOMETER GEFRAN PT4A POTENTIOMETER GEFRAN...

Page 204: ......

Page 205: ...070079 ADESIVO RIFORNIMENTO OLIO IDRAULICO 1 14070080 ADESIVO DIVIETO LAVORO CON STAB SFILATI 4 14070082 ADESIVO TENSIONE 220VOLT 1 14070084 ADESIVO PERICOLO SCHIACCIAMENTO MANI 1 14070085 TARGA ALLUM...

Page 206: ...TRUZ OPERATIVE 1 14070090 ADESIVO MANUTENZIONE ORDINARIA 1 14070095 ADESIVO PORTATA MAX CESTO 2 14070178 ADESIVO LOGO PALAZZANI h10cm 2 14070556 ADESIVO CARICO SUGLI STABILIZZ 35 KN 4 scritto kN35 140...

Page 207: ...5 ADESIVO APPARECC ELETTRICA RAGNI 1 14070352 ADESIVO ACCESSO AI DISTRIBUTORI PALIFT 1 14070353 ADESIVO TRASLAZIONE 1 14070555 ADESIVO AREA DI LAVORO RAGNI XTJ32 1 14070393 ADESIVO PER RAGNI 1 1407041...

Page 208: ...14070418 ADESIVO PRESP PALAZZANI TSJ CON OMBRA 2 14070420 ADESIVO PERICOLO ATTREZ NON ISOLATA 1 14070421 ADESIVO POMPA MANUALE 1 14070422 ADESIVO PRESA 220V 35X20mm 1 14070429 ADESIVO PROIBITO SOSTAR...

Page 209: ...U STACCABATTERIE 1 14070446 ADESIVO ESCLUSIONE MOVIMENTI SUPERIORI 1 14070457 ADESIVO GIALLO PERICOLO SOSTITUZIONE RELE 1 14070458 ADESIVO PULSANTE PER LIVELLAMENTO CESTA 1 14070557 RECUPERO CESTO VER...

Page 210: ...14070485 ADESIVO GIALLO FAR CONTROLLARE L IMPIANTO SE 1 14070488 ADESIVO VERDE ESCLUSIONE PILOTAGGI 2 14070437 ADESIVO SFILO RIENTRO JIB 1 14070552 ADESIVI TARGHETTE EV 1...

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