Pacific Floorcare S-24 Manual Download

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TABLE OF CONTENTS

SAFETY INFORMATION ��1
UNPACKING THE MACHINE ��3
TRANSPORTING THE MACHINE ��4
BATTERIES ��5

SERVICING LEAD ACID BATTERIES (NON-HYDROLINK

MODELS) ..............................................................

SERVICING LEAD ACID BATTERIES WITH HYDROLINK

..............................................................................

WATERING SYSTEM ..................................................................................................................................................

BATTERYSHIELD

AUTOMATED WET BATTERY PROTECTION SYSTEM......................................................

CHARGING ��10

ON-BOARD CHARGING ..........................................................................................................................................

OFF-BOARD CHARGER ...........................................................................................................................................

OPERATION ��12

MACHINE OVERVIEW .............................................................................................................................................

PRE-USE SETUP ��13

OPTIONAL SCRUBSMART TELEMETRY SYSTEM .............................................................................................

ORBITAL PADS & CHEMICAL-FREE FINISH REMOVAL (CFR) ........................................................................

DISK MACHINE PAD DRIVERS & BRUSHES .......................................................................................................

SQUEEGEE SYSTEM ................................................................................................................................................

RECOMMENDED MAINTENANCE ��23
RECOMMENDED SERVICE PARTS ��24
TROUBLESHOOTING GUIDE ��27
PARTS DIAGRAMS ��29

BATTERIES, BATTERYSHIELD

& HYDROLINK

.............................................................................................

OPTIONAL ONBOARD CHARGER .........................................................................................................................

CONTROLS .................................................................................................................................................................

OPTIONAL BATTERYSHIELD

& CHEMICAL INJECTION CONTROLS ..........................................................

OPTIONAL SCRUBSMART

TELEMETRY SYSTEM ...........................................................................................

ELECTRONICS ...........................................................................................................................................................

FRAME ASSEMBLY ..................................................................................................................................................

HEAD LIFT .................................................................................................................................................................

SOLUTION TANK ......................................................................................................................................................

OPTIONAL CHEMICAL INJECTION SYSTEM ......................................................................................................

RECOVERY TANK ASSEMBLY ...............................................................................................................................

SQUEEGEE LINKAGE ..............................................................................................................................................

SQUEEGEE ASSEMBLIES ........................................................................................................................................

S–24 DISK SCRUB HEAD .........................................................................................................................................

S–28 DISK SCRUB HEAD .........................................................................................................................................

S–32 DISK SCRUB HEAD .........................................................................................................................................

S–28 ORBITAL SCRUB HEAD .................................................................................................................................

WIRING DIAGRAMS ��73

S–24 DISK ...................................................................................................................................................................

S–28 & S–32 DISK ......................................................................................................................................................

S–28

ORBITAL ............................................................................................................................................................

OPTIONAL BATTERYSHIELD

SYSTEM ..............................................................................................................

OPTIONAL CHEMICAL INJECTION SYSTEM ......................................................................................................

OPTIONAL SCRUBSMART

TELEMETRY SYSTEM ...........................................................................................

Summary of Contents for S-24

Page 1: ... manual carefully and keep it near the machine protected from liquids and other damaging substances Failure to follow the instructions may result in injury or damage to equipment and property The contents of this manual are based on the latest product information available at the time of publication Pacific Floor care reserves the right to make changes or improvements without being obliged to appl...

Page 2: ...ess Full clean out access Recovery tank capacity 25 gal 95 l 3 gal 11 4 l demisting chamber 25 gal 95 l 3 gal 11 4 l demisting chamber Vacuum motor 7 hp 522 W 3 stage 7 hp 522 W 3 stage Vac motor cfm cmm 71 cfm 2 0 cmm 71 cfm 2 0 cmm Vac motor water lift 71 in 180 cm 71 in 180 cm Standard Narrow Aisle Squeegee width 35 30 in 89 76 cm 40 35 in 102 89 cm Drive System Drive Type Transaxle Drive Trans...

Page 3: ...cess Full clean out access Recovery tank capacity 25 gal 95 l 3 gal 11 4 l demisting chamber 25 gal 95 l 3 gal 11 4 l demisting chamber Vacuum motor 7 hp 522 W 3 stage 7 hp 522 W 3 stage Vac motor cfm cmm 71 cfm 2 0 cmm 71 cfm 2 0 cmm Vac motor water lift 71 in 180 cm 71 in 180 cm Standard Narrow Aisle Squeegee width 40 35 in 102 89 cm 44 5 40 in 113 102 cm Drive System Drive Type Transaxle Drive ...

Page 4: ...GEE SYSTEM 21 RECOMMENDED MAINTENANCE 23 RECOMMENDED SERVICE PARTS 24 TROUBLESHOOTING GUIDE 27 PARTS DIAGRAMS 29 BATTERIES BATTERYSHIELD HYDROLINK 29 OPTIONAL ONBOARD CHARGER 30 CONTROLS 31 OPTIONAL BATTERYSHIELD CHEMICAL INJECTION CONTROLS 37 OPTIONAL SCRUBSMART TELEMETRY SYSTEM 38 ELECTRONICS 39 FRAME ASSEMBLY 43 HEAD LIFT 45 SOLUTION TANK 47 OPTIONAL CHEMICAL INJECTION SYSTEM 49 RECOVERY TANK A...

Page 5: ...PAGE INTENTIONALLY BLANK ...

Page 6: ...ing or electrical components WARNING Do not use the machine as a means for transport WARNING Never allow children to play on or around machine WARNING Do not bump into shelves or scaffoldings especially where there is a risk of falling objects WARNING Support the machine on safety stands before working underneath WARNING Do not operate the machine Unless trained and authorized Unless operator manu...

Page 7: ... when loading or unloading the machine NOTE Use tie down straps to secure the machine to the truck or trailer during transport NOTE Discontinue use and report machine damage or faulty operation immediately NOTE Store the machine indoors where the temperature is between 32º and 104ºF 0º and 40ºC NOTE Do not lower the orbital head without a pad Doing so damages the Mighty Lok face NOTE Failure to cl...

Page 8: ... lower to the ground 3 Using a 2 Philips driver remove the screws from the front and rear wood wheel chocks 4 Using a 3 8 socket and driver or wrench remove the screws from the tie down straps located at each corner of the machine 5 Raise the scrub head to the transport position 6 Carefully maneuver the machine down the ramp 7 Install the rear squeegee assembly ...

Page 9: ...istance to lift machine manually NOTE Fully drain the Solution and Recovery tanks before loading NOTE Ensure the ramp and truck trailer are properly rated for the weight of the machine NOTE Use a ramp with no more than a 12 incline to load and unload the machine NOTE Transport the machine with the scrub head in the lowered position NOTE Do not lower the Orbital Scrub Head without a pad installed D...

Page 10: ...n a level surface and remove the key CAUTION Always wear protective clothing gloves and goggles when handling and charging batteries NOTE All repairs must be performed by a qualified service technician using approved replacement parts NOTE Failure to clean the BatteryShield light pipe will limit the system s ability to read the water level and will reduce battery life NOTE Batteries designed for a...

Page 11: ...ectrolyte sulfuric acid occurs flush with large amounts of water Use only distilled water tap water can contain contaminants that will damage the battery Remove the caps and place them upside down to check electrolyte levels For discharged or partially charged batteries add just enough water to cover the plates Fully charge the batteries Add distilled water to a level of 1 8 0 125 below the vent w...

Page 12: ... snake to the coupler on the watering system using the quick disconnect fittings 5 While squeezing the hand pump observe the flow indicator spinning red balls As the batteries begin to fill the spinning of the flow indicator balls will slow Batteries are full when the flow indicators completely stop spinning NOTE Battery systems may take more than 1 2 gallon of water once the BatteryShield light h...

Page 13: ...e BatteryShield system will check the water level of the batteries If the LED turns off there is sufficient water in the batteries If the LED remains on without flashing the batteries require servicing and the scrub head will not run If the LED flashes intermittently the BatteryShield light pipe must be cleaned instructions below NOTE Failure to clean the BatteryShield light pipe will limit the sy...

Page 14: ...tion to the tip 3 With the battery cap still removed cycle the key switch on to verify that the BatteryShield LED remains on 4 Turn off the key switch 5 Carefully install the battery cap NOTE Whenever the battery cap is removed ensure the Hydrolink snake port is fully seated in the cap when maintenance is complete 6 Complete the Hydrolink watering procedure described above 7 Turn on the key switch...

Page 15: ...ashing 2 seconds Charger is set for AGM batteries YELLOW flashing continuous Unsuitable battery connected or output short circuit RED flashing 2 seconds Charger is set for Lead Acid batteries RED flashing continuous Safety timer exceeded or internal short circuit Solid GREEN The unit is fully charged Solid YELLOW Phase 2 of charging is in progress Solid RED Charging cycle has begun NOTE Seat assem...

Page 16: ... charged Fault red LED See the charger manual for fault information WARNING This product can expose you to chemicals including lead and lead compounds which are known to the State of California to cause cancer and birth defects or other reproductive harm For more information go to www P65Warnings ca gov WARNING Batteries emit hydrogen and oxygen gas Keep sparks and open flame away Do not smoke nea...

Page 17: ...TION FLOW CONTROL F DRIVE BAIL G SPEED CONTROL H KEY SWITCH I HOUR METER OPTIONAL OPERATION MACHINE OVERVIEW 1 SCRUB HEAD 2 SOLUTION TANK 3 FILL PORT 4 RECOVERY TANK 5 RECOVERY TANK LID 10 DRIVE BAIL 11 CONTROL PANEL 12 SQUEEGEE LIFT LEVER 13 SQUEEGEE ASSEMBLY 14 HEAD LIFT LEVER 6 RECOVERY HOSE 7 REVERSE SWITCH 8 RECOVERY DRAIN HOSE 9 SOLUTION SIGHT TUBE ...

Page 18: ...harge is indicated when all LEDs are lit As the power level decreases the LEDs go out from right to left When the battery charge is depleted the last red LED will flash and the brush motor will turn off The vacuum and traction drive will continue to function allowing final water recovery and transport to the charging station NOTE Using AGM battery equipped units after the last yellow LED goes out ...

Page 19: ...on the upper right side of the control panel After turning on the key switch enter the operator code Failure to enter a valid operator code will prevent the machine from functioning Operator codes are generated and administered by your Pacific Distributor or your company s management 1 Turn the machine on using the key switch located on the right side of the steering column 2 Set the desired maxim...

Page 20: ...ion tank Excess foam will damage the vacuum motor In addition to properly mixed low foam detergent use a small amount of de foaming liquid in the recovery tank Never use pure acids NOTE The front fill port strainer blocks debris from falling into the tank Keep the solution tank free from debris to prevent filter clogs and reduced solution flow 1 Add water and cleaning agent via the front or rear f...

Page 21: ...se so that the end is resting on the bottom of the container and screw on the cap 3 Match the mix ration dial on the control panel to the setting in ounces per gallon prescribed on the chemical s container 4 Set the solution flow rate to low medium or high 5 A solid green LED indicates that the system is automatically mixing the chemical while the machine operates NOTE If the detergent is not prim...

Page 22: ...right rear corner of the machine and shift it to the right 2 Once clear of the notch allow the lever to rise while the head lowers into the operating position 3 Disk machines are equipped with a self adjusting shroud and bristle skirt that virtually eliminates over spray SELECTING DOWN PRESSURE Standard For daily cleaning of normal soils and PAC pad and chemical processes Heavy For toughest soils ...

Page 23: ...aration pad is required for chemical free finish removal The standard red scrub pad acts as a backer and compensates for variances in the floor 1 Place the black retainer pad 2 back from the front of the red scrub pad 2 Align the maroon CFR pad with the red scrub pad 3 Ensure the pads are aligned so that the black pad is justified towards the back of the machine so that the gap described in Step 1...

Page 24: ...es NOTE When properly aligned the scrub deck shroud bristle skirt should almost be touching the floor 5 Quickly squeeze and release the Bail to engage the pad driver or brushes NOTE If the pad drivers or brushes do not quickly engage return to step two and try again 1 Toggle the Brush On Off switch to position A for 1 second and then immediately to position B The brush will spin in position A and ...

Page 25: ...old and mildew 5 Inspect and clean the debris tray and the vacuum mesh filter screen and ball float system 6 Leave the lid open to dry 1 3 4 5 6 2 OPTIONAL TANK TREATMENT The Tank Treatment System TTS utilizes Bromine tablets typically used in pools and spas to kill the odor causing bacteria in the tank To ensure that the TTS is prepared to treat your recovery tank 1 Lift the debris tray out and p...

Page 26: ...uum Motor to shut off after a 10 second delay This delay ensures all of the recovered water is pulled into the Recovery Tank SQUEEGEE ADJUSTMENT Improper adjustment of the squeegee blades will reduce the systems ability to properly pick up water The leading edge of the rear squeegee blade should contact the floor at a 45 angle similar to the image shown below The height of the squeegee system is a...

Page 27: ...through the thickness of the blade Blades can be flipped and rotated to use all four edges 2 Thoroughly clean the blades frame and neck of any debris SQUEEGEE BLADE REPLACEMENT 1 Release the over center latch and slide the band clamp off the hook on the other side NOTE Blades can be flipped and rotated so as to use all four edges 2 Blade installation is the reverse of the removal ...

Page 28: ...TEM X CLEAN INSPECT DEBRIS TRAY RECOVERY SYSTEM X VERIFY DRAIN HOSE CAP IS SEALED TIGHT WHEN INSTALLED RECOVERY SYSTEM X INSPECT LID SEAL RECOVERY SYSTEM X INSPECT REPLACE BROMINE PUCK IF EQUIPPED RECOVERY SYSTEM X INSPECT HEPA FILTER IF EQUIPPED RECOVERY SYSTEM X CLEAN SANITIZE RECOVERY TANK RECOVERY SYSTEM X BATTERIES AND CHARGER INSPECT TERMINALS CABLES FOR SECURITY CORROSION OR DAMAGE BATTERIE...

Page 29: ... X X 870705 BLADE REAR 44 5INCH LINATEX SQUEEGEE LINK X X X X X 870711 BLADE REAR 44 5INCH URETHANE SQUEEGEE LINK X X X X X 911681 BREAKER CIRCUIT 35 AMPS CONTROLS X X 850906 BRUSH CARBON KIT 4 PC 855204 875201 SCRUB HEAD X X X X X 870919 BRUSH KIT REPL FOR TRANSAXLE 879203 FRAME ASSEMBLY X X X X X 870909 BRUSH GRIT 12 INCH SCRUB HEAD X X 870906 BRUSH GRIT 14 INCH SCRUB HEAD X X 870907 BRUSH GRIT ...

Page 30: ...EEGEE 90 CUFF RECOVERY TANK X X X X X 854103 HOSE VACUUM 1 5INCH RECOVERY TANK X X X X 854302 HUB DRIVER BRUSH SCRUB HEAD X X X 874305 HUB PULLEY MACH FLAT SCRUB HEAD X X 874306 HUB PULLEY MACH GROOVED SCRUB HEAD X X 875017 KIT CASTER 4 INCH REPLACEMENT FRAME ASSEMBLY X X X X X 875010 KIT BEARING REPL ORBIT SCRUB HEAD X X 875009 KIT PLATE REPL ORBIT SCRUB HEAD X X 875202 MOTOR VACUUM 24VDC 3 STAGE...

Page 31: ...LOK ADH UNIVERSAL SCRUB HEAD X X 875906 PAD RETAINER 12X28 SCRUB HEAD X X 857003 PUMP ASSY HAND HYDROLINK BATTERIES X X 858503 SKIRT BRISTLE SCRUB HEAD X X 878502 SKIRT BRISTLE SCRUB HEAD X X X 911647 SWITCH KEY CONTROLS X X X X 911649 SWITCH ROCKER AUTO ON OFF CONTROLS X X X 911653 SWITCH ROUND ON MOM CONTROLS X X X X 911682 SWITCH SNAP BENT LEVER FRAME ASSEMBLY X X X X 911646 SWITCH SNAP WITH RO...

Page 32: ... HOSE SECURELY RECOVERY SYSTEM LOW BATTERY VOLTAGE CHARGE BATTERIES CHARGING MACHINE WILL NOT TURN ON FAULTY KEY SWITCH DIAGNOSE AND REPLACE WIRING DIAGRAMS DISCHARGED BATTERIES CHARGE BATTERIES CHARGING LOOSE OR DAMAGED WIRE REPAIR WIRING DIAGRAMS MACHINE NOT CLEANING FLOOR PROPERLY WORN PAD OR BRUSH INSPECT AND REPLACE AS REQUIRED SCRUB DECK SETUP WRONG PAD OR BRUSH FOR APPLICATION CONTACT YOUR ...

Page 33: ...ATION CONTACT YOUR LOCAL DISTRIBUTOR FOR RECOMMENDED APPLICATION PRE USE SETUP FAULTY OR SHORTED WIRE REPAIR WIRING DIAGRAM WEAK CIRCUIT BREAKER CONTACT SERVICE TECHNICIAN TO TROUBLESHOOT AND ISOLATE BREAKER SHOULD NOT TRIP BELOW ITS STATED RATING PARTS DIAGRAMS MACHINE WILL NOT DRIVE CIRCUIT BREAKER MAY BE TRIPPED INSPECT AND RESET IF PROBLEM PERSISTS CONTACT SERVICE TECHNICIAN PRE USE SETUP BATT...

Page 34: ...4 871301 BATTERY 6V 260AH LA 1 4 871302 BATTERY 6V 250AH MF NOT SHOWN OPTIONAL 2 3 855605 MANIFOLD INDIV HYDROLINK BATT CAP 3 3 911640 HARNESS CONN BATTERY 4 1 878520 SENSOR ASSY BATTERYSHIELD FIELD REPLACE 5 1 858202 FOAM SPACER BATTERY 6 1 911641 HARNESS CONN BATTERY 7 1 857003 PUMP ASSY HAND HYDROLINK 8 1 879002 COMPLETE SETS MANIFOLDS BATT CAP SERVICE TUBE PUMP Item 1 is based on machine model...

Page 35: ... 3 1 870817 BRACKET MTG CHARGER 4 2 W189D SCREW HEX 1 4 20 X 75 SS PATCH 5 2 980002 WASHER LOCK SPLIT 25 6 2 W104D WASHER FLAT 25 7 4 962186 SCREW PAN 10 32 X 1 0 SS 8 1 W323D SCREW PAN 6 32 X 1 0 ZINC 9 1 850805 BRACKET MTG CORD 10 2 962263 SCREW BUTT SOCK 25 20X 62 SS BO 11 2 501210 BUMPER 12 1 920034 NUT NYLOCK 6 32 SS 13 6 W401D WASHER FLAT 10 14 4 920666 NUT NYLOCK 10 32 SS ...

Page 36: ...RETURN TO TABLE OF CONTENTS 31 CONTROLS CONTROLS S 24 DISK See additional diagrams for models equipped with BatteryShield chemical injection or ScrubSmart telemetry systems ...

Page 37: ...R PLASTIC 10 X 25 THICK 25 1 872413 CONTROLLER FLOW WATER 26 1 W401D WASHER FLAT 10 27 1 920001 NUT NYLOCK 10 32 ZINC 28 4 920034 NUT NYLOCK 6 32 SS 29 6 980033 WASHER FLAT 6 SS 30 1 911645 HARNESS CHARGER POST 31 1 850806 BRACKET PLUG ITEM QTY PART NUMBER DESCRIPTION 32 6 W132D SCREW PAN 6 32 X 1 0 ZINC 33 1 962279 SCREW SOCKET CAP 31X1 0 SS 34 6 W385D NUT NYLOCK 4 40 ZINC 35 1 911621 METER BATTE...

Page 38: ...RETURN TO TABLE OF CONTENTS 33 CONTROLS S 28 S 32 DISK See additional diagrams for models equipped with BatteryShield chemical injection or ScrubSmart telemetry systems ...

Page 39: ...WASHER FLAT 5 16 SS 25 3 878208 SPACER PLASTIC 10 X 25 THICK 26 1 872413 CONTROLLER FLOW WATER 27 1 W401D WASHER FLAT 10 28 1 920001 NUT NYLOCK 10 32 ZINC 29 4 920034 NUT NYLOCK 6 32 SS 30 6 980033 WASHER FLAT 6 SS 31 1 911645 HARNESS CHARGER POST ITEM QTY PART NUMBER DESCRIPTION 32 1 850806 BRACKET PLUG 33 6 W132D SCREW PAN 6 32 X 1 0 ZINC 34 1 962279 SCREW SOCKET CAP 31X1 0 SS 35 6 W385D NUT NYL...

Page 40: ...RETURN TO TABLE OF CONTENTS 35 S 28 ORBITAL CONTROLS See additional diagrams for models equipped with BatteryShield chemical injection or ScrubSmart telemetry systems ...

Page 41: ...FLAT 5 16 SS 22 4 920034 NUT NYLOCK 6 32 SS 23 2 911622 CIRCUIT BREAKER 30 AMPS 24 3 878208 SPACER PLASTIC 10 X 25 THICK 25 1 872413 CONTROLLER FLOW WATER 26 1 W401D WASHER FLAT 10 27 1 920001 NUT NYLOCK 10 32 ZINC 28 6 980033 WASHER FLAT 6 SS 29 1 850806 BRACKET PLUG 30 6 W132D SCREW PAN 6 32 X 1 0 ZINC 31 1 962279 SCREW SOCKET CAP 31X1 0 SS ITEM QTY PART NUMBER DESCRIPTION 32 6 W385D NUT NYLOCK ...

Page 42: ... 2 1 855115 LABEL BATTERYSHIELD WITH QR CODE 3 2 875001 KNOB 25 BORE SMALL 4 1 875104 LABEL CONTROL SOLUTION 5 1 872401 CONTROLLER DISPENSING 6 1 911680 HARNESS SOLUTION CONTROL 7 1 911684 HARNESS BATTERYSHIELD Items 6 7 not shown CONTROLS OPTIONAL BATTERYSHIELD CHEMICAL INJECTION CONTROLS ...

Page 43: ... LOCK 6 ZINC 4 6 980033 WASHER FLAT 6 SS 5 1 873805 GROMMET LOCKING 1 2 ID 6 2 878208 SPACER PLASTIC 10 X 25 THICK 7 1 870826 BRACKET MTG RELAY 8 1 911685 RELAY 24VDC BATTERYSHIELD 9 2 W315D SCREW PAN 6 32 X 50 BLK 10 1 870827 BRACKET MTG KEYPAD 11 1 895002 KEYPAD TELEMETRY TRACKING 12 2 962460 SCREW 8X 75 PHIL TRUSS SS CONTROLS OPTIONAL SCRUBSMART TELEMETRY SYSTEM ...

Page 44: ... WASHER FLAT 10 4 4 980022 WASHER LOCK SPLIT 10 5 4 962363 SCREW PAN 10 32 X 50 SS 6 4 W169D SCREW HEX 25 20 X 50 7 6 980002 WASHER LOCK SPLIT 25 8 6 W104D WASHER FLAT 25 9 2 858501 STAND OFF INSULATED 25 20 10 2 962276 SCREW SET 25 20 X 1 25 ZINC PATCH 11 2 924083 NUT 25 20 FLEX LOCK ZINC 12 2 W323D SCREW PAN 6 32 X 1 0 ZINC 13 4 980025 WASHER SPLIT LOCK 6 ZINC 14 1 879101 CONTROLLER I DRIVE MID ...

Page 45: ...HER FLAT 10 4 6 980022 WASHER LOCK SPLIT 10 5 6 962363 SCREW PAN 10 32 X 50 SS 6 4 W169D SCREW HEX 25 20 X 50 7 6 980002 WASHER LOCK SPLIT 25 8 6 W104D WASHER FLAT 25 9 2 858501 STAND OFF INSULATED 25 20 10 2 962276 SCREW SET 25 20 X 1 25 ZINC PATCH 11 2 924083 NUT 25 20 FLEX LOCK ZINC 12 2 W323D SCREW PAN 6 32 X 1 0 ZINC 13 4 980025 WASHER SPLIT LOCK 6 ZINC 14 1 879101 CONTROLLER I DRIVE MID 15 2...

Page 46: ...ER FLAT 10 4 3 980022 WASHER LOCK SPLIT 10 5 3 962363 SCREW PAN 10 32 X 50 SS 6 4 W169D SCREW HEX 25 20 X 50 7 6 980002 WASHER LOCK SPLIT 25 8 6 W104D WASHER FLAT 25 9 2 858501 STAND OFF INSULATED 25 20 10 2 962276 SCREW SET 25 20 X 1 25 ZINC PATCH 11 2 924083 NUT 25 20 FLEX LOCK ZINC 12 2 W323D SCREW PAN 6 32 X 1 0 ZINC 13 4 980025 WASHER SPLIT LOCK 6 ZINC 14 1 879101 CONTROLLER I DRIVE MID 15 2 ...

Page 47: ...OF CONTENTS 42 ELECTRONICS OPTIONAL BATTERYSHIELD ITEM QTY PART NUMBER DESCRIPTION 1 1 911685 RELAY 24VDC BATTERYSHIELD 2 2 980033 WASHER FLAT 6 SS 3 2 980025 WASHER SPLIT LOCK 6 ZINC 4 2 W315D SCREW PAN 6 32 X 50 BLK ...

Page 48: ...RETURN TO TABLE OF CONTENTS 43 FRAME ASSEMBLY ...

Page 49: ...5 16 1 980029 WASHER LOCK 25 STAR EXT 17 2 920648 NUT M12 NYLOCK 18 2 879705 WHEEL URETHANE 222MM 19 2 850807 BRACKET RETAINING TRANS 20 2 915007 KEY WOODRUFF 5MM 21 1 879203 TRANSAXLE 24VDC 22 1 875204 MOTOR REPL FOR TRANSAXLE 879203 23 1 856608 PLATE MOUNTING 24 1 911682 SWITCH SNAP BENT LEVER 25 2 W385D NUT NYLOCK 4 40 ZINC 26 2 962273 SCREW PAN 4 40 X 88 ZINC 27 1 873804 GROMMET 50ID 81HOLE 25...

Page 50: ...RETURN TO TABLE OF CONTENTS 45 HEAD LIFT 1 5 6 4 3 2 ORBITAL HEAD MOUNTING HARDWARE LEFT SIDE SHOWN 1 5 6 4 3 2 DISK HEAD MOUNTING HARDWARE LEFT SIDE SHOWN ...

Page 51: ...SHER FLAT 25 13 1 962221 SCREW HEX 25 20 X 1 0 SS 14 1 964256 SCREW 38 16X 88 BUTT SCK ZNC PTCH 15 1 878301 SPRING EXTENSION 16 1 962028 SCREW HX 38 24X 75 SS PTCH 17 1 980009 WASHER SPLIT LOCK 3 8 SS 18 1 875105 LABEL FOOT GRIP LARGE 19 1 875002 KNOB PLASTIC LARGE 20 1 878207 SPACER LIFT ARM 21 1 920037 NUT THIN JAM 1 4 20 ZINC 22 1 980002 WASHER LOCK SPLIT 25 23 1 858205 SPACER RUBBER 24 1 87510...

Page 52: ...RETURN TO TABLE OF CONTENTS 47 SOLUTION TANK ...

Page 53: ...LL 8 1 870805 BRACKET SUPPORT LEVER 9 5 962269 SCREW HEX 31 18 X 75 SS 10 5 980094 WASHER SPLIT LOCK 31 SS 11 5 W243D WASHER FLAT 5 16 SS 12 1 879004 TUBE SIGHT REPLACEMENT 13 1 S453P CLAMP HOSE WORM 14 2 853303 FITTING STR BM12 PM08 15 1 872304 COVER PORT FILL 16 4 962460 SCREW 8X 75 PHIL TRUSS SS 17 1 W401D WASHER FLAT 10 18 1 962455 SCREW TRUSS 25 20 X 1 0 19 1 870819 BRACKET RETENTION HANGER 2...

Page 54: ...RETURN TO TABLE OF CONTENTS 49 OPTIONAL CHEMICAL INJECTION SYSTEM ...

Page 55: ...TUBING 1 2 11 1 224130 1 62 TUBING 1 2 12 1 873308 FITTING TEE 0 50 INCH 13 1 871501 CAP 38MM WITH HOLE 14 1 224130 TUBING 1 2 15 1 879402 VALVE CHECK 188 X 50 BARB 16 1 879003 42 0 TUBING 3 16 17 2 980002 WASHER LOCK SPLIT 25 18 3 W189D SCREW HEX 1 4 20 X 75 SS PATCH 19 2 S453P CLAMP HOSE WORM 20 2 853301 FITTING REDUCER BM08 BM04 21 4 872003 CLAMP HOSE 38 WIRE 22 1 224130 TUBING 1 2 23 1 877005 ...

Page 56: ...RETURN TO TABLE OF CONTENTS 51 RECOVERY TANK ASSEMBLY PRIOR TO SERIAL NUMBER 123255 CONFIRM SERIAL NUMBER BEFORE ORDERING REPLACEMENT PARTS ...

Page 57: ...12 CABLE RETENTION MID LONG 20 4 W189D SCREW HEX 1 4 20 X 75 SS PATCH 21 8 964224 SCREW PAN 10 X 5 SELF TAPPING 22 1 853308 FITTING MODIFIED 23 1 872301 COVER TANK RECOVERY 24 1 879201 TRAY DEBRIS 25 1 877007 PUCK BROMINE 4 PACK 26 1 873304 FILTER HEPA MID 27 1 879202 TRAY PUCK 28 2 875202 MOTOR VACUUM 24VDC 3 STAGE 29 2 980106 WASHER FLAT 25ID 1 0OD 12THK SS 30 3 962269 SCREW HEX 31 18 X 75 SS 31...

Page 58: ...RETURN TO TABLE OF CONTENTS 53 RECOVERY TANK ASSEMBLY AFTER SERIAL NUMBER 123254 CONFIRM SERIAL NUMBER BEFORE ORDERING REPLACEMENT PARTS ...

Page 59: ... HOSE WORM 19 1 854101 HOSE DRAIN CAPPED 20 1 854104 HOSE DRIAN CAPPED CHEM RESIST 21 1 872412 CABLE RETENTION MID LONG 22 1 858506 STRAP SUPPORT HOSE 23 1 851501 CAP HOSE DRAIN REPL FOR 854101 24 1 920037 NUT THIN JAM 1 4 20 ZINC 25 1 874101 HOSE SQUEEGEE 90 CUFF 26 1 874102 HOSE SQUEEGEE MID CHEM RESIST 27 1 853308 FITTING MODIFIED 28 1 875110 LABEL INSTRUCT BROMINE 29 1 879201 TRAY DEBRIS 30 1 ...

Page 60: ... X 1 5 8 2 877207 RETAINER FRAME SQUEEGEE 9 9 920040 NUT 31 18 NYLOCK SS LOW 10 2 962464 SCREW BUTTON 31 18 X 1 25 ZINC 11 8 980105 WASHER PLASTIC THRUST 12 1 850501 AXLE WHEEL SQUEEGEE 13 2 849709 WHEEL 2 OD 31 ID 14 1 962075 SCREW HEX 3 8 16 X 1 5 SS 15 1 962028 SCREW HX 38 24X 75 SS PTCH 16 1 980003 WASHER FLAT 38 17 1 878504 STRAP GROUNDING STATIC 18 1 902051 BEARING ROD END 38 FEM 19 1 920032...

Page 61: ...EW SHOULDER 50 X 50 4 2 980093 WASHER WAVE 50INCH 5 2 859703 WHEEL GUIDE 6 1 873203 FRAME SQUEEGEE 35 INCH 7 3 920035 NUT NYLOCK 38 16 SS 8 1 870708 BLADE FRONT 35 INCH URETHANE 8 1 870702 BLADE FRONT 35 INCH LINARD 9 1 877204 RETAINER FRONT 35 INCH 10 2 852002 CLAMP OVER CENTER BAND 11 4 920034 NUT NYLOCK 6 32 SS Full Squeegee assemblies can be ordered under the following part numbers 1 Linatex s...

Page 62: ...2465 SCREW SHOULDER 50 X 50 4 2 980093 WASHER WAVE 50INCH 5 2 859703 WHEEL GUIDE 6 1 873204 FRAME SQUEEGEE 40 INCH 7 3 920035 NUT NYLOCK 38 16 SS 8 1 870710 BLADE FRONT 40 INCH URETHANE 8 1 870704 BLADE FRONT 40 INCH LINARD 9 1 877202 RETAINER FRONT 40 INCH 10 2 852002 CLAMP OVER CENTER BAND 11 4 920034 NUT NYLOCK 6 32 SS Full Squeegee assemblies can be ordered under the following part numbers 1 L...

Page 63: ...962465 SCREW SHOULDER 50 X 50 4 2 980093 WASHER WAVE 50INCH 5 2 859703 WHEEL GUIDE 6 1 873205 FRAME SQUEEGEE 45 INCH 7 3 920035 NUT NYLOCK 38 16 SS 8 1 870712 BLADE FRONT 45 INCH URETHANE 8 1 870706 BLADE FRONT 45 INCH LINARD 9 1 877206 RETAINER FRONT 45 INCH 10 2 852002 CLAMP OVER CENTER BAND 11 4 920034 NUT NYLOCK 6 32 SS Full Squeegee assemblies can be ordered under the following part numbers 1...

Page 64: ...RETURN TO TABLE OF CONTENTS 59 S 24 DISK SCRUB HEAD ...

Page 65: ... 878205 SPACER WHEEL GUIDE 9 1 204179 16 0 TUBING 1 4 10 2 873302 FITTING TEE PM02XBM04 11 1 204179 8 25 TUBING 1 4 12 2 853301 FITTING REDUCER BM08 BM04 13 2 224130 1 75 TUBING 1 2 14 1 873308 FITTING TEE 0 50 INCH 15 1 224130 20 0 TUBING 1 2 16 1 204179 9 75 TUBING 1 4 17 2 875901 DRIVER PAD 12INCH BRISTLE 18 2 870902 BRUSH POLY 12 INCH 18 2 870908 BRUSH NYLON 12 INCH 18 2 870909 BRUSH GRIT 12 I...

Page 66: ...RETURN TO TABLE OF CONTENTS 61 S 24 DISK SCRUB HEAD ...

Page 67: ...G 16 1 874305 HUB PULLEY MACH FLAT 17 2 857009 PLUNGER BALL PRESS IN 18 1 873802 GUIDE DRIVER RH 19 6 878201 SPACER IDLER 20 1 876606 PLATE COVER 24 INCH 21 12 962274 SCREW FLAT SOCK 25 20X 62 SS PATCH 22 2 920035 NUT NYLOCK 38 16 SS 23 2 980003 WASHER FLAT 38 24 2 873801 GUIDE PAD PLASTIC 25 1 853803 GUIDE DRIVER 26 3 878202 SPACER IDLER PLAIN 27 6 902035 BEARING 5 ID 1 1875 OD 28 3 876901 PULLEY...

Page 68: ...RETURN TO TABLE OF CONTENTS 63 S 28 DISK SCRUB HEAD PRIOR TO SERIAL NUMBER 121567 CONFIRM SERIAL NUMBER BEFORE ORDERING REPLACEMENT PARTS ...

Page 69: ...HING FLANGE 50IN 26 4 962465 SCREW SHOULDER 50 X 50 27 2 873301 FITTING TEE 25INCH 28 2 876604 PLATE MOUNTING GIMBLE 29 2 980107 WASHER FLAT 31ID 1 0OD 12THK SS 30 4 920035 NUT NYLOCK 38 16 SS 31 4 962221 SCREW HEX 25 20 X 1 0 SS ITEM QTY PART NUMBER DESCRIPTION 32 12 980002 WASHER LOCK SPLIT 25 33 4 920037 NUT THIN JAM 1 4 20 ZINC 34 2 875203 MOTOR GEAR BRUSH MRP15 SERVICE 35 1 850906 BRUSH CARBO...

Page 70: ...RETURN TO TABLE OF CONTENTS 65 S 28 DISK SCRUB HEAD AFTER SERIAL NUMBER 121566 CONFIRM SERIAL NUMBER BEFORE ORDERING REPLACEMENT PARTS ...

Page 71: ...ING 1 4 18 2 873301 FITTING TEE 25INCH 19 1 204179 15 2 TUBING 1 4 20 2 915008 KEY SQUARE 5MM X 5 X 40MM 21 8 980002 WASHER LOCK SPLIT 25 22 8 964448 SCREW HEX M6 X 16 SS PATCH 23 2 854302 HUB DRIVER BRUSH 24 2 857009 PLUNGER BALL PRESS IN 25 6 962274 SCREW FLAT SOCK 25 20X 62 SS PATCH 26 2 853804 GUIDE PAD PLASTIC 27 2 980107 WASHER FLAT 31ID 1 0OD 12THK SS 28 2 980094 WASHER SPLIT LOCK 31 SS 29 ...

Page 72: ...RETURN TO TABLE OF CONTENTS 67 S 32 DISK SCRUB HEAD PRIOR TO SERIAL NUMBER 121567 CONFIRM SERIAL NUMBER BEFORE ORDERING REPLACEMENT PARTS ...

Page 73: ...T 4 PC 855204 875201 24 4 871101 BUSHING FLANGE 50IN 25 4 962465 SCREW SHOULDER 50 X 50 26 2 873301 FITTING TEE 25INCH 27 2 876604 PLATE MOUNTING GIMBLE 28 2 980107 WASHER FLAT 31ID 1 0OD 12THK SS 29 4 920035 NUT NYLOCK 38 16 SS 30 4 962221 SCREW HEX 25 20 X 1 0 SS 31 12 980002 WASHER LOCK SPLIT 25 32 4 920037 NUT THIN JAM 1 4 20 ZINC 33 2 870903 BRUSH POLY 16 INCH 33 2 870905 BRUSH NYLON 16 INCH ...

Page 74: ...RETURN TO TABLE OF CONTENTS 69 AFTER SERIAL NUMBER 121566 CONFIRM SERIAL NUMBER BEFORE ORDERING REPLACEMENT PARTS S 32 DISK SCRUB HEAD ...

Page 75: ...R SPLIT LOCK 31 SS 17 2 980107 WASHER FLAT 31ID 1 0OD 12THK SS 18 2 853804 GUIDE PAD PLASTIC 19 6 962274 SCREW FLAT SOCK 25 20X 62 SS PATCH 20 1 873802 GUIDE DRIVER RH 21 1 853803 GUIDE DRIVER LH 22 2 854302 HUB DRIVER BRUSH 23 2 857009 PLUNGER BALL PRESS IN 24 4 962221 SCREW HEX 25 20 X 1 0 SS 25 8 964448 SCREW HEX M6 X 16 SS PATCH 26 8 980002 WASHER LOCK SPLIT 25 27 2 915008 KEY SQUARE 5MM X 5 X...

Page 76: ... 13 4 W117D SCREW HEX 25 20 X 2 0 SS 14 4 964009 SCREW SCK FLT M6 1 X 20 SS PATCH 15 1 879005 TUBE DISTRIBUTION S 28 ORB 16 2 852003 CLAMP P SHAPED 62 DIA 17 1 855116 LABEL PATENT ORBITAL HEAD 18 1 204179 TUBING 1 4 19 2 962263 SCREW BUTT SOCK 25 20X 62 SS BO 20 2 855022 KIT GUIDE WHEEL REPLACEMENT ANTI RATTLE 21 1 870813 BRACKET SUPPORT HEAD 22 2 920012 NUT NYLOCK 5 16 18 ZINC 23 6 W243D WASHER F...

Page 77: ...EW FLAT SOCK 25 20X 62 SS PATCH 9 1 876611 PLATE RETAINING BEARING 10 1 N A ASSY BEARING REPL ORBIT 11 1 547604 SEAL BEARING ORBITAL 12 1 876608 PLATE BALANCE 28 INCH ITEMS 1 2 CAN BE ORDERED PRE ASSEMBLED AS A KIT UNDER PART NUMBER 875009 KIT PLATE REPL ORBIT NOTE PRIOR TO SERIAL NUMBER 125673 SEAL ITEM 11 WAS NOT PROVIDED SEAL CAN BE ADDED WHEN THE BEARING ASSEMBLY IS REPLACED ITEMS 3 4 5 CAN BE...

Page 78: ...C WET BATTERY PROTECTION SYSTEM section prior to proceeding 3 If a yellow LED is flashing on the battery charger verify continuity between the charger and the battery pack Refer to the ON BOARD CHARGER section of this manual 4 A circuit breaker is designed to prevent overloading a component system If a circuit breaker continues to trip verify the system is not being overloaded or that a wire is no...

Page 79: ...RETURN TO TABLE OF CONTENTS 74 PAGE INTENTIONALLY BLANK ...

Page 80: ...Shield refer to the optional BATTERYSHIELD sections of this diagram and the BATTERYSHIELD AUTOMATIC WET BATTERY PROTECTION SYSTEM section prior to proceeding 3 If a yellow LED is flashing on the battery charger verify continuity between the charger and the battery pack Refer to the ON BOARD CHARGER section of this manual 4 A circuit breaker is designed to prevent overloading a component system If ...

Page 81: ...ield refer to the optional BATTERYSHIELD sections of this diagram and the BATTERYSHIELD AUTOMATIC WET BATTERY PROTECTION SYSTEM section prior to proceeding 3 If a yellow LED is flashing on the battery charger verify continuity between the charger and the battery pack Refer to the ON BOARD CHARGER section of this manual 4 A circuit breaker is designed to prevent overloading a component system If a ...

Page 82: ...hield refer to the optional BATTERYSHIELD sections of this diagram and the BATTERYSHIELD AUTOMATIC WET BATTERY PROTECTION SYSTEM section prior to proceeding 3 If a yellow LED is flashing on the battery charger verify continuity between the charger and the battery pack Refer to the ON BOARD CHARGER section of this manual 4 A circuit breaker is designed to prevent overloading a component system If a...

Page 83: ...eld refer to the optional BATTERYSHIELD sections of this diagram and the BATTERYSHIELD AUTOMATIC WET BATTERY PROTECTION SYSTEM section prior to proceeding 3 If a yellow LED is flashing on the battery charger verify continuity between the charger and the battery pack Refer to the ON BOARD CHARGER section of this manual 4 A circuit breaker is designed to prevent overloading a component system If a c...

Page 84: ...THE FACTORY SENSOR AND CAP MUST BE REPLACED AS AN ASSEMBLY DO NOT REMOVE SENSOR FROM CAP NOTE BatteryShield intentionally interrupts the scrub head circuit when the batteries need water Refer to the BATTERYSHIELD AUTOMATICE WET BATTERY PROCTECTION SYSTEM section of this manual OPTIONAL BATTERYSHIELD SYSTEM ...

Page 85: ...RETURN TO TABLE OF CONTENTS 80 OPTIONAL CHEMICAL INJECTION SYSTEM ...

Page 86: ...RETURN TO TABLE OF CONTENTS 81 OPTIONAL SCRUBSMART TELEMETRY SYSTEM ...

Page 87: ...RETURN TO TABLE OF CONTENTS 82 PAGE INTENTIONALLY BLANK ...

Page 88: ...RETURN TO TABLE OF CONTENTS 83 DATE MAINTENANCE LOG ...

Page 89: ...RETURN TO TABLE OF CONTENTS 84 DATE MAINTENANCE LOG ...

Page 90: ...NG LEAD ACID BATTERIES WITH HYDROLINK PAGE 9 2021 1 5 UPDATE BATTERYSHIELD WARRANTY POLICY 2021 2 2 UPDATE 28 DISK AND 32 DISK PARTS DIAGRAMS 2021 3 30 UPDATE PART DESCRIPTION FOR 855204 PAGE 53 2021 3 31 UPDATE PART NUMBERS PAGES 55 57 61 REMOVED WARRANTY INFORMATION 2021 5 25 CORRECTED TYPO PAGE 4 2021 6 1 UPDATE 28 DISK AND 32 DISK PARTS DIAGRAMS 2021 9 9 UPDATE RECOVERY TANK SYSTEM PARTS DIAGR...

Page 91: ...RETURN TO TABLE OF CONTENTS 86 PAGE INTENTIONALLY BLANK ...

Page 92: ...www pacificfloorcare com ...

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