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300309-20 

Full Flue Liner - (Required in Canada)

1)  Measure the chimney height from the top of the existing 

flue to the floor of the hearth.  This will allow extra length 
of liner for flashing and rain cap.

2)  Feed the stainless steel liner from top of the chimney, 

through the damper area and into the fireplace cavity.

3)  Attach a stove connector to the bottom of the liner.
4)  Push  the  Insert  into  position  inside  the  fireplace  and 

attach the connector to the stove collar.  Use the rear 
adjusting legs to level the Insert.

Note: 

For  better  access,  the  top  of  the  casing  may  be 

removed (Fig. #4).  If it is necessary to get access to the 
connector pipe through the flue outlet of the Insert, the 
baffle can be removed (see Baffle Removal section).

5)  Measure, trim and shape a top flashing to fit the existing 

chimney flue.  Plan for a 1” to 1-1/2” overlap on each 
side.  Place flashing over top of the liner and seat firmly 
against the tile.

6)  Screw flashing collar to liner.  Caulk gap around flashing 

with RTV silicone.

7)  Attach a rain cap to the end of the liner.  A storm collar 

may be used if desired.

Consult  your  local  Dealer  about  relining  your  fireplace 
chimney.

Direct Flue Connection

1)  Measure from the first chimney flue liner to the top of 

the Insert.  Allow extra length of liner to insert into flue 
tile.

2)  Feed the stainless steel liner through the damper area 

and into the first chimney flue tile.  Seal around pipe.

Note:    A  clean-out  door  may  be  required  under  local 
codes, when a direct flue connection is used.  Consult lo-
cal codes.
3)  Push  the  Insert  into  position  inside  the  fireplace  and 

attach the connector pipe to the stove collar.  Use the 
rear adjusting legs to level the Insert.

Note:  For better access, the top of the casing may be re-

moved (Fig. #4).  If it is necessary to get access to the 
connector pipe through the flue outlet of the Insert, the 
baffle can be removed (see Baffle Removal section).

Fig. # 4

Into a Factory Built Fireplace

Your Pacific Insert may be installed into a factory built fire-
place with the following requirements:
1)  Inspect  your  fireplace  for  damage  or  other  physical 

defects.  The fireplace must be in good working condi-
tion.  If in doubt about its condition, seek professional 
advice.  Check for creosote build up or other obstructions 
inside the chimney, especially if it has not been in use 
for  some  time.    Before  installing,  clean  your  chimney 
system thoroughly.

2)  A full stainless steel rigid or flexible flue liner meeting 

type HT requirements (2100°F) per 1777(U.S.) or ULC 
S635 (Canada) must be used for both safety and per-
formance.  The liner must be securely attached to the 
insert flue collar and the chimney top.

3)  The surround must be sealed to the fireplace front or the 

damper area around the chimney liner must be sealed 
to prevent room air entering the chimney cavity of the 
fireplace.

4)  The air flow within and around the fireplace must not 

be altered by the installation of the Insert (i.e. no block-
age of louvers or cooling air inlet or outlet ports).  This 
includes the circulating air chambers in a steel fireplace 
or metal heat circulator.

5)  Alteration of the fireplace in any manner is not permitted 

with the following exceptions:

 

a:  external trim pieces which do not affect the operation 
of the fireplace may be removed and stored on or within 
the fireplace for re-assembly if the Insert is removed.

 

b:  the chimney damper may be removed to install the 
liner.

Chimney

Flue Liner

6" Stainless Steel

Rigid or Flex Liner

Mantel or

Top Facing

Direct Flue Connection

Fig. # 3

Summary of Contents for Pacific Wood Insert DESIGN-D

Page 1: ...stallation directions Consult local building or officials about restrictions and installation inspection requirements in your area Pacific Wood Insert IMPORTANT THESE INSTRUCTIONS ARE TO REMAIN WITH T...

Page 2: ...n 10 How to Test Your Wood 10 Lighting the Fire 10 Normal Operation 10 Restarting After Extended or Overnight Burns 10 More Wood More Heat 11 Proper Draft 11 Ash Removal 11 Disposal of Ashes 11 Creoso...

Page 3: ...e is not properly installed a house fire may result For your safety follow the installa tion directions Consult local building or fire officials about restrictions and installation inspection requirem...

Page 4: ...in front of the fireplace opening may be flush to an adjacent combustible floor Ember protection Combustible floor in front of the fireplace insert must be protected from hot embers by non combustibl...

Page 5: ...be suitable for wood burning use Check for creosote build up or other obstructions especially if it has not been in use for some time The existing fireplace damper is to be locked open or re moved co...

Page 6: ...usting legs to level the Insert Note For better access the top of the casing may be re moved Fig 4 If it is necessary to get access to the connector pipe through the flue outlet of the Insert the baff...

Page 7: ...ng the enclosed hardware Slide part F into the back corners of the trim and tighten screws Ensure the mitred corners fit tightly and evenly Fig 6 4 Slide the assembled trim over the surround from the...

Page 8: ...the reverse order to their removal 8 Slide pre assembled surround into the friction fit tabs on the inside of the outer casing DO NOT LIFT THE SURROUND ASSEMBLY BY GRASPING THE TRIM The surround is h...

Page 9: ...ir supply Once removed combustion air is drawn from the room into the lower front of the Insert Removal The O A cover should be removed prior to instal lation For better access tip the Insert onto its...

Page 10: ...wspaper in the centre of the heater and criss cross with several pieces of dry kindling Add a few small pieces of dry wood on top 3 Ignite the paper and close the door 4 After the fire as established...

Page 11: ...fering the smoke the ideal place to condense In summary a certain amount of creosote is inevitable and must be lived with Regular inspection and cleaning is the solution The use of dry seasoned wood a...

Page 12: ...ite Speed Control Blower Thermo Switch By pass Rocker Switch Chimney Fires The result of excessive creosote buildup is a chimney fire Chimney fires are dangerous Chimney inside temperatures can exceed...

Page 13: ...must be replaced before using the stove Replacement glass can be obtained from your Dealer The size required is 9 1 8 x 15 5 8 x 5 mm Robax Ce ramic glass must be used Do not substitute with any other...

Page 14: ...tch c w Bolt WODC 1461 12 Glass Clamp Set 4 pc SSER 1425 13 Glass Bar Set 2 pc WODC 414001 14 Replacement Glass c w Tape DR31 WGLKIT 15 Door Gasket Kit DR31 WDGKIT 16 Door Casting Arched Black CAST 31...

Page 15: ...as a heat storage and the thermal insulation keeps the combustion zone hot Active flaming takes place during the first part of the burn During this storage heat is stored in the mass of the unit and i...

Page 16: ...Replace gasket Check latch Low Heat Output 1 Wood is wet Use dry wood 2 Fire too small Build a larger fire 3 Area too large 4 Poor insulation or open concrete Won t Burn Overnight 1 Air control set t...

Page 17: ...17 300309 20 NOTES...

Page 18: ...18 300309 20 NOTES...

Page 19: ...19 300309 20 Label...

Page 20: ...300309 20 PACIFIC ENERGY FIREPLACE PRODUCTS LTD www pacificenergy net Technical Support 1 250 748 1184 2975 Allenby Rd Duncan B C V9L 6V8 Printed in Canada...

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