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Pacbrake is a registered trademark of Pacbrake Co.

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HP10216 AMP AIR SUSPENSION KIT

L6360

ECN 1-1789

L6360_Rev4_17.07.2018

6

 

LOWER BRACKET INSTALLATION

Push the lower bracket (D) forward or back to center it over the 

jounce bumper strike plate. Insert a Hex Head Bolt (F6) through a 

Flat Washer (F4) and J-clamp (E). Install the J-clamp with the short 

end under the Jounce Bumper Strike Plate with the bolt through the 

lower bracket. Cap with a Flat Washer (F4) and Nylon Locknut (F7). 

Do this on the front and rear of the lower bracket and evenly torque 

both sides to 10 ft-lbs keeping the lower bracket centered over the 

jounce bumper strike plate on the axle. Repeat on the other side.

NOTE: 

It may be necessary on some models to slightly pull down the 

hard brake line on the rear right (passenger side) in order to install 

the lower bracket mounting hardware.

7

 

EMERGENCY BRAKE CABLE MODIFICATIONS

•  It will be necessary to re-locate the emergency brake cable that is 

held by a bracket on the top of the axle center carrier section of the 

rear end.

•  Remove the top bolt that is holding the emergency brake cable 

bracket onto the center section of the rear end.

•  Remove the bracket from the emergency brake cable and  

discard it.

•  Install the large cable clamp over the emergency brake cable facing 

the rear with the hole down and attach to the rear end using the 

stock bolt previously removed.

•  Bend the large cable clamp slightly to obtain clearance of the hard 

brake lines. Mounted on top of the axle.

•  Insert the emergency brake cable into the large cable clamp.

6A

7A

7C

7B

Summary of Contents for HP10216

Page 1: ...Beds Will not fit vehicles equipped with MagneRide See application guide for proper fitment Use the most advanced air springs on the market to eliminate your vehicle s sag sway and bottoming out Pacb...

Page 2: ...Spring 2 HP10000D B Upper Bracket Driver Side 1 HP1432 C Upper Bracket Passenger Side 1 HP1431 D Lower Bracket 2 HP1433 E J Clamp 4 HP1434 F SUB GROUP 1 HP10217 F1 Capscrew Countersunk 8 HP1008 F2 Bol...

Page 3: ...A F10 F4 H1 B C F1 F7 F4 F4 F2 F4 F7 F7 F4 E F4 F6 F1 F1 3 4 5 6 7 8 OLE OR IN PART IS PROHIBITED ACBRAKE CO SURREY B C CANADA D ECN MATERIAL INTERPRET AL AND TOL PER ASME THIRD ANGLE 12 1 WEIGHT 10 9...

Page 4: ...the vehicle you are installing the kit on 2 Pacbrake recommends using a good quality anti seize on all fasteners This will reduce the chance of corrosion on the fasteners and will help facilitate rem...

Page 5: ...on the left driver s and right passenger s hand side See picture 2C Use a small screw driver to unhook the clamp from the line and remove it Discard the clamp since it will no longer be used Install t...

Page 6: ...to 4A NOTE The rounded edge of the roll plate H3 will be towards the bellows so that the bellows is seated inside both roll plates Install the swivel fitting H1 into the top of the air spring finger t...

Page 7: ...the new ABS line holder over the bolt once the upper bracket is in place and cap with a flat washer F4 and nylon locknut F7 Leave loose at this time There are two ways to attach the front side of the...

Page 8: ...d the stock jounce bumper cup and drill a 5 16 hole in the frame using the center hole in the front side of the upper bracket as a template Install the Washer Head Self Tapping Screw F10 in the hole T...

Page 9: ...TE It may be necessary on some models to slightly pull down the hard brake line on the rear right passenger side in order to install the lower bracket mounting hardware 7 EMERGENCY BRAKE CABLE MODIFIC...

Page 10: ...CAUTION WHEN CUTTING OR TRIMMING THE AIR LINE USE THE SUPPLIED HOSE CUTTER A RAZOR BLADE OR A SHARP KNIFE A CLEAN SQUARE CUT WILL ENSURE AGAINST LEAKS DO NOT USE WIRE CUTTERS OR SCISSORS AS THEY MAY F...

Page 11: ...nding on the mounting with a tie strap to keep the hose away from the exhaust Cut off the air line leaving approximately 12 of extra air line A clean square cut will ensure against leaks Insert the ai...

Page 12: ...itor the pressure in each spring from the vehicles cab Pacbrake offers a full line of air compressors air tanks and solenoids to control your air spring system OPERATING YOUR VEHICLE WITH PACBRAKE AIR...

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